GE PAC8000 series User Manual Download

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Index

GFK-2839B

PAC8000* IO PROFINET Scanner

User’s Manual–September 2017

PNS Diagnosis Alarms

Channel

Error

Type

Diagnosis Alarm

Type

Module

Channe

l Error

Cause

Fault Text

Recommendation

Channel Diagnosis
Appears / Disappears:
Line Break

Channel

Open Wire/Line break
detected on a channel

Line Break

Verify wiring of the channel

Channel Diagnosis
Appears/Disappears

Module

Module not Configured

The module rejected
the configuration
parameters.

Verify the configuration
parameters against their
allowable ranges for the
operation

Channel Diagnosis
Appears/Disappears

Module

Loss of User Power

The module has lost
field power.

Check power supplies and
wiring

256

Channel Diagnosis

Appears/Disappears

Channel

Line Fault detected on

a channel.

Line Fault Detected

Verify wiring of the channel

257

Channel Diagnosis

Appears/Disappears

Channel

Channel value is above

configured Hi Alarm

High alarm detected

Bring process value on the

channel below configured high

alarm level

258

Channel Diagnosis
Appears/Disappears

Channel

Channel value is above

configured Hi-Hi Alarm

High High alarm

detected

Bring process value below

configured high high alarm

level

259

Channel Diagnosis
Appears/Disappears

Channel

Channel value is below

configured Low Alarm

Low alarm detected

Bring process value above

configured low alarm level

260

Channel Diagnosis

Appears/Disappears

Channel

Channel value is above

configured Lo-Lo Alarm

Low Low alarm

detected

Bring process value above

configured low low alarm

level

261

Channel Diagnosis

Appears/Disappears

Channel

Channel detected fault

in ADC

ADC Error Detected

Check the Bused Field Power
of the IO carrier . If it is ok,
contact GE-IP support team
for help.

262

Channel Diagnosis

Appears/Disappears

Channel

Channel configuration

has invalid alarm

settings. This fault

occurs after

configuration download,

when following

condition is NOT met

Lo-Lo alarm <= Lo
Alarm < Hi Alarm <= Hi-
Hi Alarm

Parameterization

error in alarm setting

In configuration tool adjust the

alarm settings so that they

meet the condition Lo-Lo

alarm <= Lo Alarm < Hi Alarm

<= Hi-Hi Alarm and download

the configuration again.

Summary of Contents for PAC8000 series

Page 1: ...GE Intelligent Platforms Programmable Control Products PAC8000 IO PROFINET Scanner User s Manual GFK 2839B September 2017 ...

Page 2: ...fforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Intelligent Platforms assumes no obligation of notice to...

Page 3: ...80 420 2010 if toll free 800 option is unavailable Technical Support Email support ip ge com Customer Care Email customercare ip ge com Primary language of support English Europe the Middle East and Africa Online Technical Support www ge ip com support Phone 800 1 433 2682 EMEA Direct Dial 420 23 901 5850 if toll free 800 option is unavailable or dialing from a mobile telephone Technical Support E...

Page 4: ......

Page 5: ...ion 19 2 1 Module Installation 19 2 2 Cable and Connector Clearance Requirements 21 2 3 Installation in Hazardous Areas 22 2 3 1 ATEX Marking 22 2 3 2 CE Marking 22 2 4 Installing the Module on a DIN Rail 23 2 5 Removing the Module from the DIN Rail 24 2 6 Panel Mounting 24 2 7 Grounding 25 2 8 Connecting Power Supplies to PAC8000 PROFINET Scanner 25 2 9 PAC8000 PROFINET Scanner Power up and Resta...

Page 6: ...ics 38 4 1 PNS Status and Control Data 38 4 1 1 Output Control Register 38 4 1 2 Input Status Registers 39 4 2 Error Handling 41 4 2 1 Fatal Error Handling 41 4 2 2 PROFINET Diagnostics 42 4 2 3 Clearing Faults on PAC8000 Modules 45 4 2 4 PROFINET Module Loss Add and Mismatch Faults 46 Chapter 5 PROFINET Specifications 47 5 1 PROFINET Protocol Support 47 5 2 Technical Data 47 5 3 Limitations 48 ...

Page 7: ...ed by the PAC8000 PROFINET Scanner module 1 1 PAC8000 PROFINET Scanner Overview The PAC8000 PROFINET Scanner PNS module interfaces PAC8000 IO modules to a PROFINET IO network The PNS scans the input modules in the node retrieving input data and providing output data publishes input data on the PROFINET network at the configured update rate and receives data for output module outputs The PNS manage...

Page 8: ...porting shielded refer Note below and unshielded cables CAT 5 and above 8516 BI PN Two 100Mbps Multimode SC Duplex fiber optic media connectors The above PNS modules require the following carrier 8752 CA NS PAC8000 Node Service Carrier The PNS uses external 12V DC power supply Optionally user can use two power supplies having redundancy feature Note The shield connections of RJ45 connectors on 851...

Page 9: ... Port Connectors 8515 BI PN Two RJ 45 8516 BI PN Two SC Duplex USB Connector for firmware upgrades One Micro B connector USB 2 0 compliant running at full speed 12 MHz PNS Status and Control Bits 64 input status bits and 48 output control bits I O Data Update on the PROFINET LAN Configurable 1ms 2ms 4ms 8ms 16ms 32ms 64ms 128ms 256ms and 512ms Recommended is 4 ms and above Number of IP addresses O...

Page 10: ... LED The OK LED is solid green ON for normal operation MASTER LED This LED is reserved CONNECT LED When a new PNS module powers up for the first time it has no network name The CONNECT LED slowly blinks to indicate that the module is not ready to use After a name is assigned the CONNECT LED goes OFF If the PNS has an assigned network name the CONNECT LED is OFF after a successful power up It turns...

Page 11: ...is no activity Port LEDs 10 100 Mbps and Link Activity The two Port LEDs indicate link connection and link activity on the Ethernet ports If a PORT LED is solid ON the port is connected but is not currently receiving or transmitting Ethernet frames A Port LED blinks when Ethernet frames are actively being transmitted or received USB LED The USB LED is OFF when a USB connection is not established a...

Page 12: ...erminals marked as PF3 PF4 PF5 and PF6 Please note that this functionality shall only work if the power status signal is open collector type low impedance to BFP0V when power is OK and high impedance if power fails The terminal marked as TERM1 TERM2 are reserved for future use 1 4 4 12V DC HVCC PNS Power supply monitoring The status of up to two redundant 12V Power supplies HVCC and or PNS power c...

Page 13: ...User s Manual September 2017 13 1 4 5 Ethernet Network Ports The two external Ethernet ports are on the bottom of the module The illustration below is a side view of 8515 BI PN with its two RJ 45 ports 8515 BI PN Copper RJ 45 Port SC Duplex Port ...

Page 14: ...shed The PROFINET protocol may be sent and received over either or both of the two external ports Devices connected to the PNS ports should have Ethernet Autonegotiation enabled unless the IO Controller supports configuring the port operation mode If the IO Controller configures the PNS port to a specific setting with autonegotiation disabled the device connected to the PNS must be configured for ...

Page 15: ...nector Type Wavelength nm Media Type Core Size μm Modal Bandwidth MHz Km Distance m 100BASE FX SC or SC Duplex 1300 MMF 62 5 500 2 2 000 Full Duplex 2 400 Half Duplex 50 400 50 500 10 100BASE T RJ45 CAT5 CAT5e CAT6 100 maximum PAC8000 PNS modules and other participating modules can be connected in a daisy chain line star or ring redundant media topology ...

Page 16: ...g that are MRP capable and enabled One of the devices on the ring must be configured as the Media Redundancy Manager MRM and all the other devices must be configured as Media Redundancy Clients MRCs The PNS can be configured to be an MRC Configuring the PNS as an MRC alters how the Ethernet ports connect to the network They attempt to indicate their state to the MRM before allowing traffic to flow...

Page 17: ...V ac non isolated module powered 8117 DO DC 8 channel Discrete Output Module 2 60 V dc isolated unpowered 8118 DO AC 8 channel Discrete Output Module 20 265 V ac isolated unpowered 8119 VI 05 8 channel Analog Input Module 1 5 V 8121 DI DC 16 channel Discrete Input Module 24 V dc non isolated module powered 8122 DI DC 16 channel Discrete Input Module 24 V dc isolated sinking 8125 DI DC 32 channel D...

Page 18: ...r drawing no SCI 1520 SCI 1526 3 It shall comply to class A emission requirements as per CISPR 11 4 It shall comply to EMC immunity requirements such as surge 2kV and EFT 2kV 5 It shall be ATEX marked CE marked and UL or CSA listed to Class 1 Division 2 Group A B C D 6 The power fail output of the power supply shall be an open collector output only capable of working with maximum 15V pull up exter...

Page 19: ... LED Blink Patterns Firmware Updates o Installing the USB Port Driver 2 1 Module Installation PNS module must be mounted on a horizontal DIN rail The PNS module fits into a 156mm deep enclosure Rated thermal specifications are based on a minimum clearance of 5 1cm 2 inch above and below the module In addition to clearances required for cooling space must be allowed for the following requirements A...

Page 20: ...Contents 20 PAC8000 IO PROFINET Scanner User s Manual September 2017 GFK 2839B ...

Page 21: ...ecified by the cable manufacturer Cable Clearance Example In this example an 8516 BI PN module is installed with a fiber optic cable that has the following characteristics SC Duplex connector length 27mm 1 07 inches Manufacturer recommended long term minimum bend radius 30mm 1 2 inches The minimum clearance required to insert the connector into a port is 57mm 2 27 inches Additional clearance is re...

Page 22: ...OMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS WARNING EXPLOSION HAZARD USB PORT IS ONLY FOR USE IN NONHAZARDOUS LOCATIONS DO NOT USE UNLESS AREA IS KNOWN T...

Page 23: ... 5mm DIN rail The rail must have a conductive unpainted finish for proper grounding For best resistance to vibration the DIN rail should be installed on a panel using screws spaced approximately 6 inches 5 24cm apart Step 1 Slide the Carrier module onto the DIN rail thru the recess provided on the carrier plastic Step 2 Lock the carrier in place with four screws marked through the hole on module ...

Page 24: ...screw driver shown in step 2 of installation instruction 3 Slide the module along the DIN rail away from the other modules until the connector disengages 2 6 Panel Mounting For applications requiring maximum resistance to mechanical vibration and shock the PNS must also be panel mounted Tolerances on all dimensions are 0 13mm 0 005 in non cumulative 1 1 1 4Nm 10 12 in lbs of torque should be appli...

Page 25: ... The carrier needs 12V and GND for the module and 12V and GND for the carrier It also has provision to monitor external power fail status 12 V DC and 24 V DC power fail status can be monitored through the pins shown below Please ensure the following requirements are met for the power fail signals Requirement for 12V supply power fail signal The power fail output of the power supply shall be an ope...

Page 26: ...Once PNS is powered up the OK LED remains ON If a fatal error occurs during powerup the LED blinks instead If the module encounters a hardware failure invalid firmware image or the powerup diagnostics fail the module will not become operational it may enter firmware update mode Cycling power to the module should restore operation ...

Page 27: ...Invalid MAC addresses OFF All configured modules are in healthy state LAN Yellow IRREGULAR BLINK Node is processing the packets addressed to it OFF No activity PORT 1 Yellow ON Link connected OFF Link failure IRREGULAR BLINK Activity on this port PORT 2 Yellow ON Link connected OFF Link failure IRREGULAR BLINK Activity on this port USB Yellow ON USB connection is active but no data is being transf...

Page 28: ...s repeated until the module is reset or power cycled Fatal error detected Fatal Error Blink Pattern If the PNS detects a fatal error it attempts to write diagnostic data to nonvolatile storage The OK LED blinks rapidly if the module has been configured to blink fatal error codes It starts blinking the error code after writing the diagnostic data to nonvolatile storage The CONNECT FAULT LAN Port 1 ...

Page 29: ...y in use by an IO Controller and the controller is in Run mode all attempts to update the PNS firmware are rejected If the PNS has experienced a fatal error the module goes to an LED blink code error condition and does not communicate with Winloader causing Winloader to return a timeout failure indication The module must be restarted or power cycled before reattempting the update When the firmware...

Page 30: ...The serial port name is COM followed by the next available number from 1 to 256 After the computer assigns the USB port a COM port number that computer uses the same COM port number each time it connects to that Scanner module During firmware upgrades Winloader will display the COM port name followed by the serial number of the PNS In this example Winloader shows that COM34 is a PAC8000 PROFINET I...

Page 31: ...tion Tool Adding a PAC8000 PROFINET Scanner to a LAN o Configuring PAC8000 PROFINET Scanner Parameters o Configuring PAC8000 Module Parameters Assigning IO Device Names Clearing the PROFINET IO Controller Configuration Replacing PAC8000 PROFINET Scanner Hardware 3 1 Configuration Overview The PAC8000 PNS receives its configuration from a PROFINET IO Controller which is configured by a PROFINET IO ...

Page 32: ...properties of the PROFINET IO Controller PAC8000 PROFINET Scanners and other IO Devices Add PAC8000 IO modules to the PAC8000 PROFINET Scanner Configure the parameters of the PAC8000 IO modules and other devices in the PNS When the configuration is ready use a DCP tool to assign a name to each IO Device so the PROFINET IO Controller can connect to the devices and deliver their configuration Store ...

Page 33: ...e network parameters assigned by the DCP tool are different from the configuration in the IO Controller and the IO Controller is configured to assign them to IO Devices then when the IO Controller assigns them as a temporary setting the settings previously stored from the DCP tool are lost On a reset the IO Device is set to factory default values 0 0 0 0 0 0 0 0 0 0 0 0 The rate of data exchange i...

Page 34: ...n PNS gets disabled This causes PNS to accept only one AR connection from the controller simplex operation 3 2 1 2 Media Redundancy Parameters By default the PNS is not set up for Media Redundancy If the PNS will be a Media Redundancy Client select the PNS ports that will be used for Ring Port 1 and Ring Port 2 and the MRP Domain The MRP Domain name is used to assign MRP Clients to the media redun...

Page 35: ... bit for more than configured communication timeout time the PNS treats it as a communication application failure and goes to failsafe state 0 Disabled Values for communication timeout range 50 ms 100ms 200 ms 500 ms 1 Sec 2 Sec 5 Sec 10 Sec 20 Sec 50 Sec SNMP Configuration From release 2 00 onwards PNS supports SNMP protocol Enable SNMP Service Enables SNMP protocol services in the PNS Disable SN...

Page 36: ...ller Select either Hold Last State or Failsafe Value For Analog modules or ON OFF For Digital modules This selection has to be made for each channel in the module If Failsafe Value is chosen failsafe values can be set up on a per channel basis If the Failsafe time out is set to 0 Failsafe is disabled Note PAC8000 analog and digital modules latch their last outputs when configured for Hold Last Sta...

Page 37: ...ot typically cause a clearing action on all connected IO Devices 3 5 Replacing PAC8000 PROFINET Scanner Hardware If a PNS module needs to be replaced for any reason the steps to commission a new hardware module are below If the replacement PNS module has no assigned name the CONNECT LED blinks slowly the network cabling can be plugged back in and the name assigned over the IO network If there is a...

Page 38: ... control bits This data is associated with slot 0 submodule 1 in the configuration 4 1 1 Output Control Register The PNS s 16 bits of output control data can be used to trigger module actions Output Bits Name Description 1 LSB Reset 0 to 1 transition resets the PNS 1 to 0 transition has no effect 2 Set Failsafe 0 to 1 transition sets the PNS to failsafe state 1 to 0 transition has no effect 3 Clea...

Page 39: ...enerated by PNS 0 All alarms are cleared 3 PNS Failsafe 1 PNS is in failsafe state 0 PNS is not in failsafe state 4 Heartbeat Echo IO Controller sets Heartbeat in output control register and when PNS receives it it echoes back that value in Heartbeat Echo Echoing before the configured communication timeout confirms communication between IO Controller and PNS is healthy 5 Heartbeat Status 1 Heartbe...

Page 40: ...er supply is healthy 0 Power supply failed 5 Power Line 5 Status 1 Power supply is healthy 0 Power supply failed 6 Power Line 6 Status 1 Power supply is healthy 0 Power supply failed 7 8 Reserved Reserved for future use 4 1 2 4 Module Health Status Register MHSR The MHSR provides 32 bits of information about the module s health All status bits are active high Status Bits Name Description 1 LSB Mod...

Page 41: ...les to be retrieved and sent to GE Intelligent Platforms for analysis While diagnostic information is being saved the PNS blinks its OK LED The PNS disables Ethernet and USB communications so communication with the module is not possible If the PNS cannot save the diagnostic information it is considered a failed Save attempt After the attempt to store the information has completed whether it succe...

Page 42: ...p AR currently active the PAC8000 PNS sends the Diagnosis alarm over that AR Otherwise the alarm is placed in diagnosis memory in the PNS to be read later and no alarm is sent The Scanner s FAULT LED is ON and the FAULT status bit see bit definitions of PNS status register mentioned earlier in this chapter is set to 1 An alarm is not generated on subsequent connections The PNS automatically clears...

Page 43: ...figured high alarm level 258 Channel Diagnosis Appears Disappears Channel Channel value is above configured Hi Hi Alarm High High alarm detected Bring process value below configured high high alarm level 259 Channel Diagnosis Appears Disappears Channel Channel value is below configured Low Alarm Low alarm detected Bring process value above configured low alarm level 260 Channel Diagnosis Appears D...

Page 44: ...rs Disappears Channel Open Sensor detected on a channel Open circuit fault for the sensor on channel Verify wiring of the channel 269 Channel Diagnosis Appears Disappears Channel Cold Junction Compensation Fault detected Cold Junction Compensation Fault Check if either of the two cold junction compensation elements have gone open circuit or out of range 270 Channel Diagnosis Appears Disappears Cha...

Page 45: ...rization error due to Configurator or Corrupted GSDML file used for configuration Module fatal parameterization error Verify that Configuration tool is working properly and GSDML file is not modified or corrupted 4098 Channel Diagnosis Appears Disappears Module Module not in a position to accept the configuration Module rejected configuration Power cycle the module If the problem still persists ma...

Page 46: ...00 PROFINET Scanner reports the mismatch using a Plug Wrong Submodule alarm PNS does not generate alarms for an un configured slots The module is ignored by the PNS and remains at its module defaults When a configured IO module is plugged into a configured slot PNS sends a Plug Alarm Configuration related alarms are generated when user configuration is not valid For each invalid configuration of a...

Page 47: ...Procedure Call LLDP Link Layer Discovery Protocol transmission only MRP Client role only Manager role not supported PTCP Precision Transparent Clock Protocol Line delay measurement only 5 2 Technical Data API Single API 0 used Number of Application Relations supported 1 Additional Supervisor DA AR allowed Number of System Redundancy Application Relations SR AR sets supported 1 Maximum length of cy...

Page 48: ... 37 overview 31 Controls and Indicators 10 DIN rail 23 Discovery and Configuration Protocol DCP 37 Error Handling PAC8000 PROFINET Scanner 41 Ethernet Network Ports 13 Fatal Error Blink Pattern 28 Fatal error handling 41 Faults clearing 44 module loss add and mismatch 45 Firmware Update Mode Blink Patterns 28 Firmware updates PAC8000 modules in remote node 29 PAC8000 PROFINET Scanner 29 Grounding ...

Page 49: ...irements 9 Power supply modules 11 connecting 26 requirements 18 Power up and Restart PAC8000 PROFINET Scanner 26 PROFINET Diagnostics 42 PROFINET support 9 46 Replacing PROFINET Scanner hardware 37 RoHS Compliance 9 Status and Control Bits 9 Status and Control Data PAC8000 PROFINET Scanner 38 Technical Support 3 Thermal requirements clearance for 19 USB port 16 driver 30 ...

Page 50: ...are available on our web site www ge ip com Additional Resources For more information please visit the GE Intelligent Platforms web site www ge ip com 2013 GE Intelligent Platforms Inc All Rights Reserved Trademark of GE Intelligent Platforms Inc All other brands or names are property of their respective holders GFK 2839B ...

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