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Chapter 4. Service and Maintenance

Moisture Target Series 6 Hygrometer User’s Manual

81

Chapter 4. Service and Maintenance

4.1 Introduction

The

MTS 6

is designed to be maintenance and trouble free. However,

because of severe process conditions and other factors, minor problems may
occur from time to time. Some of the most common problems and
recommended maintenance procedures are discussed in this chapter. If you
cannot find the information you need in this chapter, please consult GE for
help.

CAUTION!

Do not attempt to troubleshoot the MTS 6 beyond

the instructions in this chapter. If you do, you may damage
the unit and void the warranty.

This chapter covers the following topics:

•

common problems

•

replacing/recalibrating moisture probes

•

cleaning the front panel

Proceed to the appropriate section to perform any of the above tasks.

4.2 Common Problems

If the

MTS 6

measurements read too wet or too dry, or if they do not make

sense, there may be a problem with either the probe or a process component.
Use the descriptions of common problems in Table 3 on page 82 to
troubleshoot and solve such problems.

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Summary of Contents for Moisture Target Series 6

Page 1: ...GE Measurement Control Moisture 910 291 Rev E August 2014 Moisture Target Series 6 Hygrometer User s Manual ...

Page 2: ......

Page 3: ... mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice GE Measurement Control Moisture Target Series 6 Hygrometer User s Manual 910 291 Rev E August 2014 ...

Page 4: ...ii no content intended for this page ...

Page 5: ...ation is also included when applicable Safety Issues WARNING It is the responsibility of the user to make sure all local county state and national codes regulations rules and laws related to safety and safe operating conditions are met for each installation Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes sta...

Page 6: ...Equipment WEEE take back initiative directive 2002 96 EC The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the...

Page 7: ...corder Output 4 2 3 Mounting the Electronics Unit 8 2 3 1 Basic Mounting 8 2 3 2 Adapter Plate Mounting 12 2 4 Mounting the Sample System 16 2 5 Installing the Probe 17 2 6 Wiring the System 18 2 6 1 Connecting a Standard Probe 21 2 6 2 Connecting a VeriDri Probe 24 2 6 3 Connecting the Recorder Outputs 27 2 6 4 Connecting the Relays 27 2 6 5 Installing the AC Power Cable 30 2 6 6 Installing the D...

Page 8: ... Lower Output Span 40 3 3 6 Testing the Output 40 3 3 7 Trimming the Outputs 41 3 4 Setting Up Alarms 43 3 4 1 Selecting an Alarm Output 43 3 4 2 Selecting Alarm Status 43 3 4 3 Selecting Alarm Units 44 3 4 4 Selecting an Alarm Type 44 3 4 5 How the Alarm Types Work 45 3 4 6 Changing the Upper Alarm Span 46 3 4 7 Changing the Lower Alarm Span 46 3 4 8 Testing the Alarm Relays 47 3 5 Logging 47 3 5...

Page 9: ...5 3 7 2 Checking the Status 75 3 7 3 Checking the Software Version 76 3 7 4 Checking the Probe 76 3 7 5 Checking the Wiring 77 3 8 Locking the Menu 77 Chapter 4 Service and Maintenance 4 1 Introduction 81 4 2 Common Problems 81 4 3 Replacing Recalibrating Moisture Probes 83 4 4 Cleaning the MTS6 Front Panel 84 Chapter 5 Specifications 5 1 Electronics 85 5 2 Moisture Measurement 87 Appendix A Outli...

Page 10: ...Contents viii Moisture Target Series 6 Hygrometer User s Manual ...

Page 11: ...re measurement The MTS6 accepts any calibration range provided with GE probes see Chapter 5 Specifications for more information It comes equipped with two standard alarm relays one fault alarm relay and a single analog output It also has onboard data logging capability using an micro SD card 1 2 Electronics Unit The MTS6 displays measurement data on a liquid crystal display LCD You can program you...

Page 12: ...t contact with the process The MTS6 uses any GE M Series see Figure 2 or a VeriDri probe see Figure 3 to measure dew point temperature in C or F The sensor assembly is secured to the probe mount and is protected with a sintered stainless steel shield see Figure 2 Note Other types of shields are available upon request Figure 2 M Series Probe Figure 3 VeriDri Probe ...

Page 13: ...the sample system installing the probe into the sample system wiring the input power wiring the probe and alarm connections WARNING To ensure safe operation the MTS6 must be panel mounted and operated as described in this manual Also be sure to follow all applicable local safety codes and regulations for installing electrical equipment Note For the non enclosure MTS6 package please refer to Append...

Page 14: ...r output The recorder output provides either a current or voltage signal which is set by switch S1 on the main PC board Complete these steps to check or reset switch S1 see Figure 8 on page 7 WARNING Never connect line voltage or any other power input to the recorder output terminals 1 Make sure the MTS6 is turned off and unplugged WARNING The MTS must be isolated or disconnected from all voltage ...

Page 15: ...er s Manual 5 2 2 Selecting the Recorder Output cont 3 Lift the back edge of the cover see Figure 5 slide the cover back see Figure 6 and lift it from the enclosure see Figure 7 on page 6 Figure 5 Lifting the Back Edge of the Cover Figure 6 Sliding the Cover Back ...

Page 16: ...Chapter 2 Installation 6 Moisture Target Series 6 Hygrometer User s Manual 2 2 Selecting the Recorder Output cont Figure 7 Lifting the Cover ...

Page 17: ... cont 4 Locate switch S1 see Figure 8 highlighted area CAUTION Use proper ESD grounding prior to changing the switch 5 Set switch S1 to the desired position V for voltage or I for current Figure 8 Switch S1 on the Main PC Board 6 After setting the switch replace the cover and reinsert the rear enclosure screw ...

Page 18: ...quired panel cutout dimensions IMPORTANT For NEMA 4 and IP66 installation the MTS6 must be mounted in a rigid flat panel using the panel gasket and both mounting brackets provided 2 3 1 Basic Mounting To mount the MTS6 in a panel with a basic 94 mm 3 69 x 46 mm 1 81 opening refer to the following figures and complete the following steps 1 Remove the side panel mount label prior to installation Fig...

Page 19: ...2 3 1 Basic Mounting cont 2 Slide the small gasket along the MTS6 and place it around the back of the display see Figure 10 Figure 10 Installing the Gasket Behind the Display 3 Slide the MTS6 into the panel cutout see Figure 11 Figure 11 Sliding the MTS6 into the Panel Cutout ...

Page 20: ...nt 4 Behind the panel insert the mounting brackets into the side holes provided see Figure 12 Figure 12 Installing the Mounting Brackets 5 Hold the chassis and lock each mounting bracket in place by sliding it toward the rear of the MTS6 see Figure 13 Figure 13 Locking the Mounting Brackets in Place ...

Page 21: ... extend the bracket screws to the back of the panel and secure the MTS6 in the panel cutout see Figure 14 Figure 14 Securing the MTS6 to the Panel 7 Using a feeler gauge behind the gasket check the compression and tighten the bracket screws until the gap is 0 028 0 002 see Figure 15 Figure 15 Checking the Gasket Compression ...

Page 22: ...ous generations were of a larger size requiring a 5 40 137 2 mm W x 2 65 67 3 mm H cut out The MTS6 is smaller requiring a 3 69 94 mm W x 1 81 46 mm H cut out For those customers who need to retrofit the larger panel cut out sizes GE offers an optional adapter plate See Appendix A Outline and Installation Drawings for the required panel cutout 1 Fit the larger gasket around the adapter plate see F...

Page 23: ... 2 3 2 Adapter Plate Mounting cont 2 Fit the adapter plate into the panel cutout see Figure 17 Figure 17 Inserting the Adapter Plate 3 Behind the panel place the metal backing plate over the four adapter plate mounting screws see Figure 18 Figure 18 Applying the Backing Plate ...

Page 24: ...ing cont 4 Apply nuts to the four screws and secure the assembly to the panel see Figure 19 and Figure 20 Use a feeler gauge behind the gasket check the compression and tighten the nuts until the gap is 0 032 0 002 Figure 19 Securing the Assembly to the Panel Figure 20 Plate Assembly Mounting Complete ...

Page 25: ...Now mount the MTS6 using steps 1 6 in Basic Mounting on page 8 Re verify the adapter plate gap after the MTS6 is mounted to the adapter plate The installation should appear similar to Figure 21 and Figure 22 Figure 21 MTS6 Installation with Adapter Plate Rear Figure 22 MTS6 Installation with Adapter Plate Front ...

Page 26: ...Chapter 2 Installation 16 Moisture Target Series 6 Hygrometer User s Manual 2 4 Mounting the Sample System Figure 23 Typical Sample System ...

Page 27: ...wing section 2 5 Installing the Probe GE probes are usually installed in a sample system to protect the probe from any damaging elements in the process The probe is mounted in a cylindrical container called the sample cell which is included as part of your sample system Standard M2 probes and VeriDri probes are mounted into the sample system or process line with 3 4 16 straight threads that are se...

Page 28: ...the probe shield should always be left in place Figure 24 Probe Sample Cell Assembly 2 6 Wiring the System Wiring the MTS6 system includes the following steps connecting the probe connecting the recorder output connecting the alarms installing the power cable WARNING To ensure safe operation the MTS6 must be installed and operated as described in this manual Also be sure to follow all applicable l...

Page 29: ... User s Manual 19 2 6 Wiring the System cont The CAUTION symbol is a reminder that MTS6 components can be damaged if electrical connections are not correctly made Figure 25 MTS6 Rear Panel Connections AC Version Figure 26 MTS6 Rear Panel Connections DC Version ...

Page 30: ...Chapter 2 Installation 20 Moisture Target Series 6 Hygrometer User s Manual 2 6 Wiring the System cont Figure 27 MTS6 Wiring Diagram ...

Page 31: ...ed cables are available from GE in lengths up to 600 meters 2000 feet Figure 28 Two Wire Shielded M Series Probe Cable To connect the probe cable refer to Figure 25 on page 19 and Figure 29 and Figure 30 on page 22 and complete the following steps 1 Insert the end of probe cable with the bayonet type connector onto the probe and twist the shell clockwise until it snaps into a locked position appro...

Page 32: ...maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off not at an angle the terminal block Then make the cable connections while the connector is off the unit Finally after the wiring is complete push the connector straight onto the terminal block not at an angle Figure 30 Bottom Connector Removed ...

Page 33: ...llation Moisture Target Series 6 Hygrometer User s Manual 23 2 6 1 Connecting a Standard Probe cont Figure 31 Making Probe Cable Connections to the Connector Figure 32 Reinserting the Connector into the Terminal Block ...

Page 34: ... a VeriDri Probe Use the following steps to wire the VeriDri to the MTS6 Figure 33 Four Wire VeriDri Probe Cable 1 Insert the end of probe cable with the connector onto the probe and twist the connector head clockwise until it is secure IMPORTANT Ensure that the power is off before proceeding ...

Page 35: ... 26 IMPORTANT To maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off not at an angle the terminal block Then make the cable connections while the connector is off the unit Finally after the wiring is complete push the connector straight onto the terminal block not at an angle Figure 34 Bottom Connector Removed Table 1 V...

Page 36: ...nnecting a VeriDri Probe cont Figure 35 Wiring the Cable to the Connector Figure 36 Reinserting the Connector into the Terminal Block Note When there is a No Link error for the VeriDri check the wiring to ensure proper connections and make sure there is no short between the 15V and RTN ...

Page 37: ...t off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete 2 6 4 Connecting the Relays Note The customer will provide their own cable for connecting the alarm relays Acceptable cables range from 16 to 26AWG The MTS6 has one fault alarm relay and two high low alarm relays Each alarm relay is a...

Page 38: ...alarm the alarm will trip if the input drops below the setpoint Make connections to the Alarm A and Alarm B upper terminal block on the back of the MTS6 as shown in Figure 25 and Figure 26 on page 19 IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is ...

Page 39: ...en a fault occurs the fault alarm relay is de energized to close the contact between pins 2 and 3 Note The contact between pins 1 normally open and 2 works in the opposite way The alarm is energized to close the contact during ordinary operation and the alarm is de energized to open the contact when there is a fault IMPORTANT Ensure that the power is off before proceeding To wire the fault alarm m...

Page 40: ...AC Power Cable To install the AC power cable included with the MTS6 simply plug the female connector end of the cable into the male connector on the rear panel of the MTS6 see Figure 25 on page 19 Figure 38 and Figure 39 Figure 38 Inserting the AC Power Cable Figure 39 The AC Power Cable Installed ...

Page 41: ...e DC Power Cable The DC power cable with 14 to 26 AWG wires is supplied by the customer Use the following instructions to connect the cable to the MTS6 Figure 40 MTS6 Rear Panel Connections DC Version 1 Remove the DC Connector from the rear panel see Figure 41 Figure 41 Removing the DC Connector ...

Page 42: ...cont 2 Strip each conductor of the DC power cable by approximately 3 8 3 Insert each wire into the appropriate slot and chassis and tighten each screw to secure them in place IMPORTANT Ensure that the chassis ground connection is properly grounded 4 Reinsert the DC connector into the rear panel see Figure 42 Figure 42 Reinserting the DC Connector ...

Page 43: ...nd program logging Refer to a Menu Map Figure 49 on page 94 when using an M Series probe or Figure 50 on page 95 when using a VeriDri probe and complete the following steps Upon startup the MTS6 proceeds through several displays until a screen similar to the following appears After startup the screen will need to be unlocked To unlock the screen press Cancel Enter Cancel Note In most instances use...

Page 44: ...nu item desired Refer to Menu Map Figure 49 on page 94 Press Enter to select the highlighted item Many menu items will display another menu Use Cancel to return to the previous menu page Pressing Cancel from the Main Menu will return the screen to the Measurement Display Note Menu items displayed with an ellipsis shown as a series of three dots after the menu item will bring up more choices while ...

Page 45: ...and right arrow keys to select the digit to change The digit selected will be indicated with a Use the up and down arrow keys to increment or decrement the digit Note If incrementing or decrementing a digit would cause the numeric value to exceed its allowable range maximum minimum value the digit will not change Press Enter to save the new value and return or Cancel to return leaving the original...

Page 46: ...ect Display and press Enter The following screen appears 3 2 1 Selecting Primary Units To select units for the primary display select Unit Select and press Enter The following screen appears Use the arrow keys to select the desired units and press Enter The screen returns to the Display Menu Note If the VeriDri probe is being used FH replaces MH Note If the ppmv software version was purchased PPMv...

Page 47: ...lue to the right of the decimal symbol if possible Use the arrow keys to change the number of decimal places and press Enter or press Cancel if no changes are necessary The screen returns to the Display Menu 3 2 3 Contrast To modify the display contrast from the Display Menu use the arrow keys to select Contrast and press Enter The following screen appears Use the Right Left arrow keys to increase...

Page 48: ...ut and press Enter The following screen appears 3 3 2 Selecting Output Units From the Output Menu select Units and press Enter The following screen appears Use the arrow keys to select the unit type and press Enter The screen returns to the Output Menu Note If the VeriDri probe is being used FH replaces MH Note If the ppmv software version was purchased PPMv mg m3 g m3 and kg m3 will be available ...

Page 49: ... press Enter A screen similar to the following appears Use the arrow keys to select a new output type Press Enter to save or Cancel to keep the previous value and return to the Output Menu 3 3 4 Changing the Upper Output Span To adjust the upper output span from the Output Menu select Upper and press Enter A screen similar to the following appears Use the left and right arrow keys to select each d...

Page 50: ...t or a 0 2V output at the percent of scale selected For example in 4 20mA operation 0 4mA 50 12mA 100 20mA This allows the proper function of recording or SCADA equipment to be verified In 0 20 operation 0 0mA 50 10mA 100 20mA To test system output from the Output Menu select Test and press Enter The MTS6 will proceed to check the settings and a screen similar to the following will appear Use the ...

Page 51: ...ter The following screen appears Use the left or right arrow keys to select YES and press Enter This cancels any previous trim values and returns the MTS6 to its factory adjustment The display returns to the previous screen To trim the zero value select Trim Zero and press Enter A screen similar to the following appears This will cause the MTS6 to output 4 000 mA or 0 4 V on the output being trimm...

Page 52: ... value read from the connected equipment as the Span Trim value Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value Trimming is complete Accuracy can be verified using the Test Menu above Example Trim is reset then Trim Zero is selected The SCADA input reports ...

Page 53: ...n Menu choose Alarm and press Enter From the Alarm Menu choose Select and press Enter A screen similar to the following appears Use the arrow keys to select the output A or B to be set up and press Enter The display returns to the Alarm Menu 3 4 2 Selecting Alarm Status To select the alarm status from the Alarm Menu select Status and press Enter The following screen appears Use the arrow keys to s...

Page 54: ...e previous value and return to the Alarm Menu Note If the VeriDri probe is being used FH replaces MH Note If the ppmv software version was purchased PPMv mg m3 g m3 and kg m3 will be available 3 4 4 Selecting an Alarm Type To change the alarm type from the Alarm Menu select Type and press Enter A screen similar to the following appears Use the arrow keys to select an alarm type Press Enter to save...

Page 55: ...Point Alarm activates when parameter exceeds upper limit and deactivates when parameter is less than lower limit Inner Band Alarm activates when parameter is between upper and lower limits Outer Band Alarm activates when parameter is outside upper and lower limits 3 4 5 How the Alarm Types Work Figure 45 Example of Alarm Types ...

Page 56: ...he up and down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the Alarm Menu 3 4 7 Changing the Lower Alarm Span To adjust the lower alarm span from the Alarm Menu select Lower and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow k...

Page 57: ...ght arrow keys to select Reset or Trip and press Enter If Reset was selected the message Alarm is RESET appears If Trip was selected the message Alarm is Tripped appears Press Cancel to return to the Alarm Menu 3 5 Logging 3 5 1 Checking the Data Log Status To check the data log status from the Logging Menu select Status and press Enter A screen similar to the following appears The current data lo...

Page 58: ...pping Log Files on page 51 3 5 2a Setting Log Units From the Logging Menu select Settings and press Enter The following screen appears To set units to log from the Set Log Params menu select Units and press Enter The following screen appears Use the arrow keys to select the unit to log and press Enter The following screen appears To change the unit setting select Modify and press Enter The followi...

Page 59: ...e available To remove a unit from the Units to Log menu select Remove and press Enter Select the unit to be removed press Enter and the unit is deleted Press Cancel to return to the Set Log Params menu 3 5 2b Setting the Log Interval To set the log interval from the Set Log Params menu select Interval and press Enter The following screen appears Use the left and right arrow keys to select each dig...

Page 60: ...The screen returns to the Set Log Params menu 3 5 2d Setting Log Status Flags Note The flags used to identify the log status are as follows To turn log status flags on or off from the Set Log Params menu select Flags and press Enter The following screen appears Use the arrow keys to select OFF or ON and press Enter The screen returns to the Set Log Params menu Press Cancel to return to the Logging...

Page 61: ...f there is any previous log running paused it will need to be closed Once closed the closed log file cannot be resumed To create a new log from the Manage Log Files menu select New Log and press Enter A screen similar to the following appears A file name is assigned by the MTS6 to the new log This name corresponds to the date and time the log is started A log started on May 1 at 4 37 pm will be na...

Page 62: ...es to the following screen 3 5 3c Resuming a Log A paused log can be resumed or closed To resume the log function from the Manage Log Files menu select Resume Close and press Enter The following screen appears Select Resume and press Enter the screen returns to the Manage Log Files menu Note When a log is resumed the Manage Log Files menu displays the Pause Close option again Note If a log is runn...

Page 63: ...tory To view the existing log names select Directory and press Enter A screen similar to the following appears When a listing is highlighted the date time and size of each log appears at the bottom of the screen Use the arrow keys to move from one listing to another To return to the Manage Log Files menu press Cancel ...

Page 64: ... File Listing screen appears Using the arrow keys move to the listing to be deleted and press Enter The following screen appears Using the arrow keys select YES to erase the listing or NO to save the listing Press Enter and the screen returns to File Listing If YES was selected the particular number is gone If NO was selected the number is still present Press the Cancel key to return to the Manage...

Page 65: ...D card or to the MTS6 To eject the SD card from the Logging Menu select Eject Card and press Enter The following screen appears Use the arrow keys to select EJECT or CANCEL and press Enter The screen returns to the Logging Menu Press Cancel to return to the Main Menu Note If EJECT was selected the MicroSD card may now be removed from the MTS6 To remove and read the card see Reading the MicroSD Car...

Page 66: ... to enter setup data The MTS6 prompts you to enter the passcode when you enter the Settings Menu See page 79 for your default passcode 3 6 2 Setting the Fault Alarm To configure the fault alarm from the Settings Menu select Fault Alarm and press Enter The following screen appears Note To access the Fault Alarm menu the User Passcode is required see section 3 6 1 above Use the left and right arrow ...

Page 67: ...tus of the fault alarm select OFF or ON and press Enter The screen returns to the Fault Alarm menu 3 6 2b Setting the Fault Relay Type Note For more information on the meaning of relay types see section 2 6 4b Connecting the Fault Alarm on page 29 To check and or change the fault relay type select Type and press Enter The following screen appears To change the type of fault relay select the other ...

Page 68: ...ge the status of the range error alarm select Yes or No and press Enter The screen returns to the Fault Alarm menu Press Cancel to return to the Settings Menu 3 6 2d Testing the Fault Alarm To test the fault alarm select Test and press Enter The following screen appears To reset the fault alarm select Reset and press Enter To trip the fault alarm select Trip and press Enter Press Cancel twice to r...

Page 69: ...appears To change the Autocal interval settings select Interval and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the AutoCal Settings menu To accept or reject AutoCal select Cal Now and ...

Page 70: ... from the Settings Menu select Cal Data and press Enter The following screen appears Note To access the Cal Data menu the User Passcode is required see section 3 6 1 on page 56 Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter and the following screen appears If you ar...

Page 71: ...d down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the Edit MH DP Cal menu 3 6 4b Selecting the Calibration Point To select the calibration point highlight Select Cal Point and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increas...

Page 72: ...r decrease its value Press Enter to save or Cancel to keep the previous value and return to the Edit MH DP Cal menu 3 6 4d Setting the Dew Point Calibration To set up the dew point calibration highlight Edit DP C and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press En...

Page 73: ...and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter and the following screen appears If you are using a VeriDri probe the FH DPCal will be highlighted Press Enter The following screen appears 3 6 5a Selecting the Calibration Point To select the calibration point highlight Select Cal ...

Page 74: ...en appears The FH value is for viewing only When you are ready press Cancel to return to the Read FH DP Calibration menu 3 6 5c Reading the DP Value To view the DP value highlight Read DP Value and press Enter The following screen appears The DP value is for viewing only When you are ready press Cancel to return to the Read FH DP Calibration menu Press Cancel twice to return to the Settings Menu ...

Page 75: ...st consulting GE technical support Changes to these values will alter the accuracy of the unit measurements To update calibration data from the Settings Menu select Cal Data and press Enter The following screen appears Note To access the Cal Data menu the User Passcode is required see section 3 6 1 on page 56 Use the left and right arrow keys to select each digit to be changed and the up and down ...

Page 76: ... up and down arrow keys to increase or decrease its value Once the changes have been made press Enter The screen returns to the Edit Cal Refs menu 3 6 6b Setting the Calibration Low Reference To update low reference settings from the Edit Cal Refs menu select Low Reference and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed...

Page 77: ...ta menu the User Passcode is required see section 3 6 1 on page 56 Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter a screen similar to the following appears To view and or edit the probe serial number select Probe SN and press Enter The following screen appears Use t...

Page 78: ...Passcode is required see section 3 6 1 on page 56 Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter and the following screen appears 3 6 8a Setting the Pressure Units To set the pressure units select Press Units and press Enter The following screen appears Use the left...

Page 79: ...nd down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the previous menu 3 6 8c Setting the k x PPMv Multiplier To set the k x PPMv multiplier select k x PPMv and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its...

Page 80: ... Enter The current time appears on the following screen 3 6 9a Setting the Hour To change the hour select Hour and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the previous menu ...

Page 81: ...he up and down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the previous menu 3 6 9c Setting the Month To change the month select Month and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to...

Page 82: ...to save or Cancel to keep the previous value and return to the previous menu 3 6 9e Setting the Year To reset the year select Year and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed Use the up and down arrow keys to change the value When finished press Enter and return to the previous menu then press Cancel to return to the Settings Me...

Page 83: ...h the default output range values From the Settings Menu select Probes and press Enter The following screen appears Note To access the Probes menu the User Passcode is required see section 3 6 1 on page 56 Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter and the follo...

Page 84: ...d range of the sensor Alarms A B are based on the offset value and likewise they will work only within the calibrated range of the sensor Note Use the following procedure to set the DP C Offset From the Settings Menu select DpC Offset and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decre...

Page 85: ...ty information select ID and press Enter A screen similar to the following appears The information includes serial numbers for the MTS6 unit and the probe To return to the About MTS6 menu press Cancel 3 7 2 Checking the Status To check the status of the MTS6 from the About menu select Status and press Enter A screen similar to the following appears The information includes the amount of space bein...

Page 86: ...following appears The information includes the program number and any options To return to the About MTS6 menu press Cancel 3 7 4 Checking the Probe To check the probe details from the About menu select Probe and press Enter A screen similar to one of the following appears Data when using an M Series probe To return to the About MTS6 menu press Cancel Data when using a VeriDri probe To return to t...

Page 87: ... diagram from the About menu select Wiring and press Enter A screen similar to the following appears To return to the Main Menu press Cancel twice 3 8 Locking the Menu To lock the ability to make changes to the menu select LOCK and press Enter The screen returns to the normal reading Note To unlock the menu refer to Starting Up on page 36 ...

Page 88: ...Chapter 3 Operation and Programming 78 Moisture Target Series 6 Hygrometer User s Manual no content intended for this page ...

Page 89: ...Chapter 3 Operation and Programming Moisture Target Series 6 Hygrometer User s Manual 79 Your passcode is 2719 Please remove this page and put it in a safe place for future reference ...

Page 90: ...Chapter 3 Operation and Programming 80 Moisture Target Series 6 Hygrometer User s Manual ...

Page 91: ... in this chapter please consult GE for help CAUTION Do not attempt to troubleshoot the MTS 6 beyond the instructions in this chapter If you do you may damage the unit and void the warranty This chapter covers the following topics common problems replacing recalibrating moisture probes cleaning the front panel Proceed to the appropriate section to perform any of the above tasks 4 2 Common Problems ...

Page 92: ...cess conditions The different process conditions cause readings to vary If sampling point and main stream conditions are the same check sample system pipes and any pipe between the sample system and main stream for leaks Also check sample system for adsorbing water surfaces such as rubber or plastic tubing paper type filters or condensed water traps Remove or replace the contaminating parts with s...

Page 93: ...ew or recalibrated moisture probes must be installed in accordance with the instructions in Chapter 2 Installation IMPORTANT To maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off not at an angle the terminal block Then make the cable connections while the connector is off the unit Finally after the wiring is complete p...

Page 94: ...ront Panel When necessary use the procedure below to clean the front panel You will need the following Clean lint free cloth Cleaning solution soap and warm water To clean the front panel 1 Moisten the cloth with the cleaning solution 2 Gently wipe the front panel clean 3 Use a dry cloth to dry the front panel ...

Page 95: ...t for dew point internally optically isolated 10 bit 0 1 resolution 0 2 V 10 k minimum load resistance 0 20 mA 400 maximum series resistance 4 20 mA 400 maximum series resistance Outputs are user programmable within the range of the instrument and the corresponding probe Alarm Relays 1 fault alarm and 2 programmable high low alarms Standard designs are available for the high low alarms set to trip...

Page 96: ...d with SanDisk MicroSD SDHC and Kingston MicroSD cards It is therefore recommended that the customer use SanDisk or Kingston brand cards Configurations panel mount PC board Display 128 x 64 matrix LCD display with LED backlight Front Panel weatherproof membrane front panel display keypad meets NEMA 4 and IP66 requirements panel mount version only Display Functions dew point temperature C or F or s...

Page 97: ... x 130 x 56 mm European Compliance complies with EMC Directive 2004 108 EC and 2006 95 EC Low Voltage Directive Installation Category II Pollution Degree II 5 2 Moisture Measurement Sensor Type thin film aluminum oxide moisture sensor probe Moisture Probe Compatibility compatible with all GE M Series aluminum oxide moisture probes and VeriDri transmitters Traceability All moisture probe calibratio...

Page 98: ... M1 5 microns Hg to 75 psig 5 barg M2 5 microns Hg to 5 000 psig 345 barg VeriDri 5 microns Hg to 5 000 psig 345 barg Dew Frost Point Temperature Overall Calibration Range 110 to 60 C Available Calibration Range Options Standard 80 to 20 C with data to 110 C Extended High 80 to 60 C with data to 110 C Accuracy 2 C from 65 to 60 C 3 C from 110 to 66 C Repeatability 0 5 C from 65 to 60 C 1 0 C from ...

Page 99: ...Appendix A Outline and Installation Drawings Moisture Target Series 6 Hygrometer User s Manual 89 Appendix A Outline and Installation Drawings ...

Page 100: ...Appendix A Outline and Installation Drawings 90 Moisture Target Series 6 Hygrometer User s Manual Figure 46 MTS6 Outline and Mounting ref dwg 712 1550 ...

Page 101: ...Appendix A Outline and Installation Drawings Moisture Target Series 6 Hygrometer User s Manual 91 Figure 47 MTS6 Optional Adapter Plates ref dwg 705 1297 ...

Page 102: ...Appendix A Outline and Installation Drawings 92 Moisture Target Series 6 Hygrometer User s Manual Figure 48 Interconnection Diagram ref dwg 702 1015 ...

Page 103: ...Appendix B Menu Maps Moisture Target Series 6 Hygrometer User s Manual 93 Appendix B Menu Maps ...

Page 104: ...Appendix B Menu Maps 94 Moisture Target Series 6 Hygrometer User s Manual Figure 49 Main Menu Map Using M Series Probe ...

Page 105: ...Appendix B Menu Maps Moisture Target Series 6 Hygrometer User s Manual 95 Figure 50 Main Menu Map Using VeriDri Probe ...

Page 106: ...Appendix B Menu Maps 96 Moisture Target Series 6 Hygrometer User s Manual no content intended for this page ...

Page 107: ...efore removing the MicroSD Card refer to section 3 5 4 Ejecting the SD Card on page 55 to first stop the data log 1 Locate the memory card in the lower center of the rear panel and pull the flexible cover from the left The cover hangs from the right side see Figure 51 and Figure 52 Figure 51 Pulling the Flexible Cover Figure 52 The Opened Memory Card Holder ...

Page 108: ... Target Series 6 Hygrometer User s Manual C 1 Removing the Card cont 2 Push in the memory card until it clicks and pull it from the MTS6 chassis see Figure 53 and Figure 54 Figure 53 Pushing in on the MicroSD Card Figure 54 Removing the MicroSD Card ...

Page 109: ...rget Series 6 Hygrometer User s Manual 99 C 1 Removing the Card cont 3 Plug the memory card into a card reader and insert the reader into a computer see Figure 55 and Figure 56 Figure 55 Plugging the Reader into a PC Figure 56 The Reader Plugged In ...

Page 110: ...sture Target Series 6 Hygrometer User s Manual C 2 Accessing the Files 1 From the PC open My Computer and find the device see Figure 57 Figure 57 Locating the Device 2 Click on Removable Disk and a screen similar to Figure 58 on page 101 appears ...

Page 111: ...e MicroSD Card Moisture Target Series 6 Hygrometer User s Manual 101 C 2 Accessing the Files cont Figure 58 List of Log Files 3 Click on the desired file and a screen similar to Figure 59 appears Figure 59 Log File Notepad ...

Page 112: ...d 102 Moisture Target Series 6 Hygrometer User s Manual C 2 Accessing the Files cont 4 Log files can be opened with a text editor Open Excel and select Open Figure 60 Importing Log Files to Excel Figure 61 Selecting the Log File to Open ...

Page 113: ...iles 5 Open the file by clicking twice on the number Note Ensure that the file type equals all types The following screen appears see Figure 62 Figure 62 Excel Import Wizard 1 6 Follow the directions on the screen make changes if necessary and click on Next The following screen appears see Figure 63 on page 104 ...

Page 114: ...SD Card 104 Moisture Target Series 6 Hygrometer User s Manual C 3 Setting Up the Files cont Figure 63 Excel Import Wizard 2 7 Set the desired data delimiters and click on Next The following screen appears see Figure 64 on page 105 ...

Page 115: ...s 6 Hygrometer User s Manual 105 C 3 Setting Up the Files cont Figure 64 Excel Import Wizard 3 8 Select each column and set the data format for it see Figure 64 9 When the setup is complete click on Finish and a screen similar to Figure 65 on page 106 appears ...

Page 116: ... C Reading the MicroSD Card 106 Moisture Target Series 6 Hygrometer User s Manual C 3 Setting Up the Files cont Figure 65 Successful Excel Import The log file is now properly formatted for graphing or analysis ...

Page 117: ...eter User s Manual 107 Appendix D The Non Enclosure MTS6 Package Caution Risk of electric shock 1 Mount the MTS6 package in an enclosed panel where no hazardous live wires are exposed See Figure 66 for dimensions Figure 66 MTS6 Non Enclosure Package Outline ref dwg 712 1687 ...

Page 118: ...x D The Non Enclosure MTS6 Package 108 Moisture Target Series 6 Hygrometer User s Manual 2 Ground the MTS6 baseplate using the provided ground lug 3 Connect the MTS6 unit according to the local electrical code ...

Page 119: ...e 44 Selecting an Output 43 Selecting Status 43 Selecting Units 44 Setting Up 43 Wiring 27 Analog Output 85 Autocal Setting 59 B Backing Plate Applying 13 Brackets Mounting 10 C Cable Standard Probe 21 Calibration MH DP 60 Probe 83 Reading the DP Value 64 Reading the FH Value 64 Selecting the Calibration Point 61 63 Setting Data 1 60 Setting Data 2 63 Setting Number of Points 61 Setting the Dewpoi...

Page 120: ...set Setting 74 E Electronics 85 Electronics Unit Mounting 8 Wiring Connections 18 92 Environmental Compliance iv European Compliance 87 F Fault Alarm Connecting 29 Description 29 Setting 56 Setting Options 58 Testing 58 Fault Relay Type Setting 57 G Gasket 9 Adapter Plate 12 I ID Checking 75 Information Setting 56 Input 85 Input Power 86 ...

Page 121: ...2 Intrinsic Safety 85 L Locking the Menu 77 Logs Checking the Status 47 Creating 51 Deleting Numbers 54 Managing Files 51 Setting a Field Separator 50 Setting Status Flags 50 Setting the Interval 49 Setting Units 48 Setting Up 47 Settings Menu 48 Viewing Numbers 53 M M Series Probe 2 Menu Map Main Menu 94 95 Menu Locking 77 Menus Accessing 34 MicroSD Card Accessing the Files 100 Reading 97 Removin...

Page 122: ...the Top Cover 4 5 N Non Enclosure Package 107 Numeric Values Entering 35 O Offset Constant DP C 74 Operation 33 Outline and Mounting 90 107 Output Changing the Lower Span 40 Changing the Upper Span 39 Selecting the Type 39 Selecting Units 38 Setting Up 38 Testing 40 Trimming 41 P Passcode Entering 56 PC Board S1 Location 7 Plate Assembly Installing 14 Power Cable AC Connection 30 DC Connection 31 ...

Page 123: ...ndard Cable Connections 21 Standard Wiring 21 Standard Wiring to Connector 23 VeriDri 2 VeriDri Wiring 24 Problems Troubleshooting 81 Programming 33 R Recalibrating the Probe 83 Recorder Output Wiring 4 Replacing the Probe 83 Return Policy 118 S Safety Auxiliary Equipment iii General Issues iii Personal Equipment iv Sample Cell 17 Sample System Mounting 17 SD Card Ejecting 55 Software Version Chec...

Page 124: ...iance 87 Input 85 Input Power 86 Intrinsic Safety 85 Moisture Measurement 87 Power Dissipation 86 Temperature 87 Warm Up Time 87 Starting Up 33 Status Checking 75 Switch S1 7 T Temperature 87 Display Range 1 Operating Range 1 Time Resetting 70 Troubleshooting Guide 81 V VeriDri Probe 2 Voltage Available Options 1 W Warm Up Time 87 Warranty 117 ...

Page 125: ...ual 115 Wiring AC Power Cable 30 Alarms 27 Checking 77 Connection Diagram 92 Connection Diagram AC Version 19 Connection Diagram DC Version 19 DC Power Cable 31 Non Enclosure Package 108 Recorder Output 4 Standard Probe 21 23 VeriDri Probe 24 ...

Page 126: ...Index 116 Moisture Target Series 6 User s Manual ...

Page 127: ...ing determines that the equipment was defective the warranty period is one year from delivery for electronic or mechanical failures one year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not co...

Page 128: ...ensing instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken If the damage is covered under the terms of the warranty the instrument will...

Page 129: ...ns EN 61326 2 3 2006 EN 61010 1 2012 Overvoltage Category II following the provisions of the 2004 108 EC EMC and 2006 95 EC Low Voltage Directives The unit listed above and any ancillary equipment supplied with it do not bear CE marking for the Pressure Equipment Directive as they are supplied in accordance with Article 3 Section 3 sound engineering practices and codes of good workmanship of the P...

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Page 132: ...cal content subject to change without notice 910 291 Rev E Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 35 361 470291 E mail gesensingsnnservices ge com ...

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