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GE Druck DPI 620 Genii, User Manual

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Summary of Contents for Druck DPI 620 Genii

Page 1: ...eneral Electric Company All Rights Reserved Specifications are subject to change without notice GE is a registered trademark of General Electric Company Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies which are not affiliated with GE ...

Page 2: ...1 8 Install the Battery 16 1 9 Charge the Battery 18 1 10 1 10 1 Battery Charging Times 18 Basic Modes 19 1 11 1 11 1 Power On 19 1 11 2 Power Off 19 1 11 3 Sleep Mode 19 1 11 4 Power up from Sleep Mode 19 Druck DPI 620 Genii Modes 20 1 12 1 12 1 Dashboard navigation 21 1 12 2 Set Date Time and Language 22 1 12 3 Themes 22 1 12 4 Druck DPI 620 Genii Manual 22 Software and Firmware Upgrades 23 1 13...

Page 3: ...ax Min Avg 38 2 2 2 Switch Test 39 2 2 3 Relief Valve 40 Measurement Display Options 42 2 3 Example Procedure Measure or Source Current 44 2 4 Example Procedure Measure DC Voltage 45 2 5 Example Procedure Measure AC Voltage CH1 0 to 20 Vrms Only 46 2 6 Example Procedure Measure AC Voltage CH1 with the AC Probe 47 2 7 Example Procedure Source DC Voltage CH1 48 2 8 Example Procedure Measure or Sourc...

Page 4: ...ons 67 Pressure Connections 68 3 2 3 2 1 Procedure Attaching External Equipment 68 Procedure Overview 70 3 3 Set up a Leak Test 71 3 4 Set the Pressure Module to Zero 73 3 5 Error Indications 74 3 6 4 Data Logging Operation 75 Set up 77 4 1 Operation 79 4 2 File Review 79 4 3 File Management 80 4 4 4 4 1 Transfer 80 4 4 2 Erase 81 4 4 3 Memory Status 81 Data Format 82 4 5 5 Documentation 83 Analys...

Page 5: ...unicator Attached to a Network 96 6 6 Use of Test Connections 96 6 7 Start HART Application 97 6 8 HART Toolbar 99 6 9 Data Display 100 6 10 Editing Values 101 6 11 Executing Methods 103 6 12 6 12 1 Method Example Self test 104 6 12 2 Method Example Analog Trim 105 Preferences 107 6 13 Failed to find Device 108 6 14 7 Foundation Fieldbus 109 Introduction 109 7 1 Startup 109 7 2 FOUNDATION Fieldbus...

Page 6: ... in Channel Window 133 My Block 134 7 10 Application Settings 136 7 11 7 11 1 Device Library 136 7 11 2 Options 137 7 11 3 Advanced 138 8 Calibration Procedures 139 Before Starting 139 8 1 Procedures CH1 CH2 Current measure 142 8 2 Procedures CH1 CH2 Current Source 144 8 3 Procedures CH1 CH2 DC mV Volts measure 146 8 4 Procedures CH1 DC mV Volts source 148 8 5 Procedures CH1 Frequency measure sour...

Page 7: ... Procedures CH1 Cold Junction TC method and CJ measure 162 8 12 Procedures CH1 AC mV Volts measure 165 8 13 Procedures Pressure Indicator Modules PM 620 167 8 14 Procedures IDOS UPM 170 8 15 9 General Specification 171 Introduction 171 9 1 10 Manufacturer 174 11 Display Icons 175 06 June 2013 K0541 issue 1 Page 7 of 175 ...

Page 8: ... Druck DPI620 Genii also supplies the power and user interface functions for all optional items The touch screen displays up to six different parameters Equipment in the Box 1 1 The following items are supplied with the Druck DPI 620 Genii DC power supply Li polymer battery Set of six test leads AC Probe Quick Start Guide Stylus 06 June 2013 K0541 issue 1 Page 8 of 175 ...

Page 9: ...nt functionality Pressure Stations PV 62X if the Druck DPI 620 Genii is installed in a Pressure Station it becomes a fully integrated pressure calibrator Observance of the User Manual 1 3 This manual contains safety and battery installation information for the Druck DPI 620 Genii It is the responsibility of the customer to make sure that all personnel operating and maintaining the equipment are co...

Page 10: ...task Use only the approved tools consumable materials and spares to operate and maintain the equipment Read and obey all applicable WARNING signs Make sure that All work areas are clean and clear of unwanted tools equipment and materials All unwanted consumable materials are discarded in accordance with local health and safety and environmental regulations 06 June 2013 K0541 issue 1 Page 10 of 175...

Page 11: ...by the manufacturer the protection provided by the equipment may be impaired Do not use the instrument in locations with explosive gas vapour or dust There is a risk of an explosion Make sure all equipment is serviceable Use equipment only for the purpose for which it is provided Wear all applicable Personal Protective Equipment PPE Do not use sharp objects on the touch screen 06 June 2013 K0541 i...

Page 12: ...d earth Attach it to the specified connections only This instrument uses a Lithium Polymer Li Polymer battery pack To prevent an explosion or fire do not short circuit do not disassemble and keep it safe from damage To prevent an explosion or fire use only the GE specified battery Part 191 356 power supply Part 191 339 and battery charger Part IO620 CHARGER To prevent battery leakage or heat gener...

Page 13: ...e range 40 C to 70 C The DC input to the DPI620 Genii is rated at 5V 5 Maximum current 2 Amps To make sure the display shows correct data disconnect the test leads before power is set to on or changing to another measure or source function Make sure the power is OFF before connecting or disconnecting the probe Keep the probe and leads free from all contaminants 06 June 2013 K0541 issue 1 Page 13 o...

Page 14: ... CAT I Overvoltage category I has the least severe overvoltage transients Generally CAT I equipment is not designed to be directly connected to the mains supply Examples of CAT I equipment are process loop powered devices CAT II Overvoltage category II describes an electrical installation where typically single phase equipment is connected Examples of such equipment are appliances and portable too...

Page 15: ...e and are correctly attached To prevent damage to the Druck DPI 620 Genii only use it within the specified pressure limits Do not exceed the maximum pressures stated in the appropriate component manual for the unit under test Reduce pressure at a controlled rate when venting to atmosphere Carefully de pressurize all pipes to atmospheric pressure before disconnecting and connecting to the unit unde...

Page 16: ...ckaging for future use Install the Battery 1 9 1 Remove the five Pozidriv screws A Ref Figure 1 1 2 Remove the battery cover 3 Check the connections on the battery line up with the connections in the battery compartment 4 Place the battery in the battery compartment 5 Replace the battery cover 6 Secure the cover with the five Pozidriv screws 06 June 2013 K0541 issue 1 Page 16 of 175 ...

Page 17: ...User Manual Druck DPI620 Genii Figure 1 1 06 June 2013 K0541 issue 1 Page 17 of 175 ...

Page 18: ...2 The battery can also be charged using the USB connections Ref Figure 1 2 3 The unit can be On or Off when charging Charging times may be longer if charging when the unit is switched on 1 10 1 Battery Charging Times Charging Connection Charge Time DC Power Supply 6 5 hours External Battery Charger 6 5 Hours 06 June 2013 K0541 issue 1 Page 18 of 175 ...

Page 19: ...igure 1 2 1 11 2 Power Off Press and hold power button until the screen is blank 1 11 3 Sleep Mode Press and release power button for sleep mode 1 11 4 Power up from Sleep Mode When powered up from sleep mode the instrument always opens the last screen shown before going into sleep mode Figure 1 2 06 June 2013 K0541 issue 1 Page 19 of 175 ...

Page 20: ...1 12 The Druck DPI 620 Genii can be used as follows Calibrator with independent functions on each of six channels Data logging capabilities Documenting capabilities HART Communicator Foundation Field bus Communicator 06 June 2013 K0541 issue 1 Page 20 of 175 ...

Page 21: ...navigated by swiping a finger from top to bottom while touching the screen Functions screens are navigated by swiping a finger from right to left while touching the screen Figure 1 3 Dashboard Note Fieldbus is not installed on all units 06 June 2013 K0541 issue 1 Page 21 of 175 ...

Page 22: ...ilable Dark and Light select the correct theme for the light level Select DASHBOARD SETTINGS THEME 1 12 4 Druck DPI 620 Genii Manual Select the Help icon on the Dashboard to access the manual All the information required to operate the Druck DPI 620 Genii is in the Help section of the Dashboard which is accessed by selecting DASHBOARD HELP 06 June 2013 K0541 issue 1 Page 22 of 175 ...

Page 23: ...RE BUILD Note If the software revision number is highlighted red then an upgrade is available 1 13 2 Upgrading the Software Follow the website instructions to download the files onto a USB flash memory drive www ge mcs com 1 Select DASHBOARD ADVANCED 2 Enter the calibration PIN 5487 3 Select the button 4 Select UPGRADE 5 Continue with one of these operations 06 June 2013 K0541 issue 1 Page 23 of 1...

Page 24: ... HART Application can only be upgraded as part of an application upgrade Upgrade the Operating System and Bootloader software 1 Create a folder named OS in the root of a USB flash memory device 2 Copy the files DK418 nb0 and DK419 nb0 into the OS folder 3 Put the USB flash memory drive in the USB type A connector 4 Select OPERATING SYSTEM 5 Follow the on screen instructions Note The bootloader can...

Page 25: ... Select HART APPLICATION 5 Follow the on screen instructions Note The HART bootloader can only be upgraded as part of an HART application upgrade Upgrade the CH1 FPGA 1 Create a folder named FPGA in the root of a USB flash memory device 2 Copy the files DK413 bin into the FPGA folder 3 Put the USB flash memory drive in the USB type A connector 4 Select CH1 FPGA 5 Follow the on screen instructions ...

Page 26: ...file DPI620_DD_library_20 _ exe 3 Connect DPI620 Genii Client USB port to PC USB port Device will connect to PC as a Removable Disk 4 Run DPI620_DD_library_20 _ exe and extract files to the Removable Disk this will take several minutes due to the large file size _ indicates the DD release version from the HART foundation The required directory structure on the micro SD card is shown in Figure 1 4 ...

Page 27: ...e are no files to upload follow the on screen instructions and complete the procedure When an upgrade completes normally the initial operation of the touch screen may be slower a period of approximately 30 seconds To make sure the upgrade completed correctly use the Status menu 06 June 2013 K0541 issue 1 Page 27 of 175 ...

Page 28: ...ontains no user serviceable parts and should be returned to a GE service center for repair 1 14 1 Cleaning CAUTION Do not use solvents or abrasive materials Clean the case and display with a lint free cloth and a weak detergent solution 06 June 2013 K0541 issue 1 Page 28 of 175 ...

Page 29: ...ion RMA number providing the following information Product i e Druck DPI 620 Genii Serial number Details of defect work to be undertaken Operating conditions Safety Precautions Provide information if the product has been in contact with any hazardous or toxic substances and the relevant MSDS references and precautions to be taken when handling Important notice Do not use unauthorized sources to se...

Page 30: ...i e Druck DPI 620 Genii Serial number Details of defect work to be undertaken Operating conditions Safety Precautions Provide information if the product has been in contact with any hazardous or toxic substances and the relevant COSHH references and precautions to be taken when handling Important Notice Do not use unauthorized sources to service this equipment as this will affect the warranty and ...

Page 31: ...t dispose of this product or its battery as household waste Use an approved organization that collects and or recycles the applicable item For more information contact GE Sensing customer service department www ge mcs com Local government office 06 June 2013 K0541 issue 1 Page 31 of 175 ...

Page 32: ...procedure Ref 1 15 3 Return the instrument to the manufacturer or an approved service agent for all repairs 1 9 1 Environment The following conditions apply for both shipping and storage Temperature Range 20 to 70 C 40 to 158 F Altitude Up to 15 000 feet 4 570 metres Marks and Symbols 1 17 Complies with European Union directives USB ports Type A Mini Type B connector Ground Earth DC adaptor polari...

Page 33: ...ations Basic Calibrator Operation 2 1 1 Select DASHBOARD CALIBRATOR 2 Select the channel by performing the following tasks Swipe to the TASK MENU by swiping the display from right to left Figure 2 1 Task Menu 06 June 2013 K0541 issue 1 Page 33 of 175 ...

Page 34: ...t the CUSTOM TASK option This will allow the user to set up Channels 1 2 in addition to the Pressure Channels USB IDOS and Communications HART or Foundation Fieldbus Figure 2 2 Task Settings Menu 06 June 2013 K0541 issue 1 Page 34 of 175 ...

Page 35: ...INGS menu P1 and P2 are used for pressure measurements Refer to Section 3 IDOS is used for external IDOS sensors Refer to Section 2 14 is used for Hart and FOUNDATION Fieldbus Refer to sections 6 and 7 Figure 2 3 Channel Settings Menu 06 June 2013 K0541 issue 1 Page 35 of 175 ...

Page 36: ...ase note that there may only be 1 type of unit available in particular Functions UTILITY selects the required utility Refer to section 2 2 for details CAPTION allows the user to change the caption if required 4 Once all settings have been selected press the button at the bottom of the screen to return to the TASK SETTINGS screen Please note for the settings to be set the user must also press the b...

Page 37: ...default settings Additional options are also included for common tasks For example Thermocouple Transmitter Ch1 TC Source Ch2 mA Measure Pressure Transducer P1 Pressure Ch1 V Source Ch2 V Measure mA converter repeater and loop power Ch1 mA Source Ch2 mA 24V Measure 06 June 2013 K0541 issue 1 Page 37 of 175 ...

Page 38: ...d measure functions have associated utilities For all options the button resets the additional readings 2 2 1 Max Min This utility is only available with measure functions The additional values displayed show the minimum maximum and average values of the input signal Figure 2 4 Max Min Example 06 June 2013 K0541 issue 1 Page 38 of 175 ...

Page 39: ...the instrument detects a switch opening and closing The difference between the two values is displayed as hysteresis value for the switch This utility can be used with Ramp Automation where the rising signal causes the switch to change state and the falling signal causes the switch to resume its original state Figure 2 5 Switch Test Example 06 June 2013 K0541 issue 1 Page 39 of 175 ...

Page 40: ...t have a cut out response when an input reaches a defined threshold value The utility allows the user to select a mode of operation which can be rising or falling The utility displays additional values that represent the maximum and minimum values achieved by the input signal Figure 2 6 Relief Value Example 06 June 2013 K0541 issue 1 Page 40 of 175 ...

Page 41: ...User Manual Druck DPI620 Genii Falling Rising Max Min Min Max Figure 2 7 Relief Value Utility 06 June 2013 K0541 issue 1 Page 41 of 175 ...

Page 42: ...lay Options 2 3 There are 2 display views in the CALIBRATOR screen when multiple channels are in use Figure 2 8 displays a reduced view of all the selected channels Figure 2 8 Calibrator Window Reduced View 06 June 2013 K0541 issue 1 Page 42 of 175 ...

Page 43: ... channel and minimizes the remaining channels The displays options can be changed by pressing the channel the user wants to display in expanded view Selecting displays all channels in the reduced view Figure 2 9 Calibrator Window Expanded View 06 June 2013 K0541 issue 1 Page 43 of 175 ...

Page 44: ...hese ranges with internal or external loop power Set the appropriate function by selecting mA or mA 24V Loop power has three possible settings 1 OFF 2 24V 3 28V 1 Set the applicable software option 2 Complete the electrical connections and continue with the measure or source operation 3 Source only Automation Set the applicable output value Figure 2 10 Measure current on CH1 Range 55 mA 06 June 20...

Page 45: ...ltage 0 to 30 V or DC mV 0 to 2000 mV Note When using the CH2 connectors set up CH2 to measure these range 1 Set the applicable software options 2 Complete the electrical connections and continue with the measure operation Figure 2 11 Measure DC Volts or DC mV on CH1 Range 30 V 06 June 2013 K0541 issue 1 Page 45 of 175 ...

Page 46: ... voltages that are more than 20 Vrms maximum 300 Vrms Refer to Section 2 7 Figure 2 12 shows CH1 set up to measure an AC voltage 0 to 20 Vrms or AC mV 0 to 2000 mVrms 1 Set the applicable software options 2 Complete the electrical connections and continue with the measure operation 20 Vrms Max Figure 2 12 Measure AC Volts or AC mV on CH1 Range 20 Vrms 06 June 2013 K0541 issue 1 Page 46 of 175 ...

Page 47: ...rms maximum 300 Vrms Attach it to the specified connections only Figure 2 13 shows CH1 set up to measure an AC voltage with the AC probe Maximum 300 V rms 1 Set the applicable software options for the AC Probe 2 Complete the electrical connections Red V Hz connector Black COM connector Then continue with the measure operation Figure 2 13 Measure AC Volts with AC Probe Range 300 Vrms 06 June 2013 K...

Page 48: ...gure 2 14 shows CH1 Set up to source a DC voltage on CH1 0 to 20V 1 Set the applicable software options 2 Complete the electrical connections 3 To continue set the applicable output value Figure 2 14 Source Voltage on CH1 Range 0 to 20V 06 June 2013 K0541 issue 1 Page 48 of 175 ...

Page 49: ...igure 2 16 show CH2 set up to measure 55mA or source 0 to 24mA a current with internal loop power Selectable to 24 V or 28V Figure 2 16 Measure current on CH2 with internal loop power Range 55mA Figure 2 15 Source current on CH2 with internal loop power Range 0 to 24 mA 06 June 2013 K0541 issue 1 Page 49 of 175 ...

Page 50: ...software options 1 Complete the electrical connections and continue with the measure or source operation 2 Source only Automation Set the applicable output value Note The current limit of the Loop power is 30mA 06 June 2013 K0541 issue 1 Page 50 of 175 ...

Page 51: ...Figure 2 17 and Figure 2 18 show CH1 set up to measure or source a frequency The units could be Hz kHz or counts cpm or cph Figure 2 17 Example A Measure Frequency on CH1 Range 0 to 50 kHz Figure 2 18 Example B Source Frequency CH1 Range 0 to 50 kHz 06 June 2013 K0541 issue 1 Page 51 of 175 ...

Page 52: ... necessary change the Trigger Setup SETTINGS AUTO TRIGGER 4 Set the values that follow AUTO TRIGGER Enabled Disabled MANUAL LEVEL Trigger Level for Manual Trigger only 1 Set the applicable software options 2 Complete the electrical connections 3 If necessary change the Waveform Setup SETTINGS 4 Set the values that follow WAVEFORM Square Triangle Sine AMPLITUDE Peak to Peak Amplitude OFFSET Only Ap...

Page 53: ...igure 2 20 show CH1 set up to measure or simulate an RTD A 4 wire configuration gives the best accuracy a 2 wire configuration has the lowest accuracy 4 wire RTD shown Figure 2 19 PT100 RTD Measure CH1 4 Wire Range 200 to 850 C Figure 2 20 PT100 RTD Source CH1 4 Wire Range 200 to 850 C 06 June 2013 K0541 issue 1 Page 53 of 175 ...

Page 54: ...e or simulate resistance Ω select the Resistance function Range 0 to 4000 Ω 1 Set the applicable software options 2 Complete the electrical connections 3 If necessary change the RTD Type SETTINGS RTD TYPE 06 June 2013 K0541 issue 1 Page 54 of 175 ...

Page 55: ...d Figure 2 22 show CH1 set up to measure or simulate a TC temperature To measure or simulate TC millivolts set the TC mV function Figure 2 21 K Type Thermocouple Measure CH1 Range 270 to 1372 C Figure 2 22 Figure 2 21K TypeThermocouple Source CH1 Range 270 to 1372 C 06 June 2013 K0541 issue 1 Page 55 of 175 ...

Page 56: ...ry change the thermocouple type SETTINGS TC TYPE 4 Set CJ Compensation mode SETTINGS MANUAL CJ COMPENSATION If Manual CJ compensation is not selected the internal cold junction is used to calculate the thermocouple value If using an external cold junction select check box on MANUAL CJ COMPENSATION and enter value for cold junction temperature 06 June 2013 K0541 issue 1 Page 56 of 175 ...

Page 57: ...witch connections Switch operation When setting the Switch Test utility on one channel the software automatically sets up the other channel for the switch connections Note If there is a measure or source function on the switch connection channel it is automatically disabled The display will show a screen message 06 June 2013 K0541 issue 1 Page 57 of 175 ...

Page 58: ...et to source a temperature The UTILITY is set to SWITCH TEST The AUTOMATION is set to RAMP 2 Complete the electrical connections 3 It is a CH1 function the switch connections must be on CH2 4 For the Ramp process set START and STOP values that are applicable to the switch value 5 To get an accurate switch value set a long TRAVEL period 06 June 2013 K0541 issue 1 Page 58 of 175 ...

Page 59: ...8 If necessary supply the output values in the opposite direction until the switch changes condition again 9 The display will show the following Values for switch Open and switch Close Points Hysteresis value 10 To do the test again press the button 06 June 2013 K0541 issue 1 Page 59 of 175 ...

Page 60: ...telligent Digital Output Sensor IDOS technology to measure the applied pressure and supply the data to an IDOS instrument Before using an IDOS module Ref User Manual K0378 Druck IDOS UPM Note To attach an IDOS module to the Druck DPI 620 Genii calibrator use an IO620 IDOS USB adaptor 06 June 2013 K0541 issue 1 Page 60 of 175 ...

Page 61: ... the IDOS module 2 Push the Type A end of USB Cable into the USB socket on the instrument and the type B end into the adaptor IO620 IDOS USB 3 Set the instrument power on When this symbol flashes at the top of the display it shows there is communication between the IDOS module and the calibrator 06 June 2013 K0541 issue 1 Page 61 of 175 ...

Page 62: ...ii Leak Test The procedure is the same for an IDOS module or for a MC 620 PM 620 assembly If necessary change the Settings for the IDOS function Process Tare Alarm Filter Flow Scaling i Leak Test Only when the Utility is set The procedure is the same for an IDOS module or for a MC 620 PM 620 assembly ii Zero The procedure is the same for an IDOS module or for a PM 620 module Zero the gauge sensor ...

Page 63: ...ading 102 Negative Full Scale Over range The display shows this symbol for this condition Reading 102 Positive Full Scale If the display shows under range or over range Make sure that the range is correct Make sure that all the related equipment and connections are serviceable 06 June 2013 K0541 issue 1 Page 63 of 175 ...

Page 64: ...rument to measure pressure with the module carrier MC 620 and the applicable pressure modules PM 620 To make a fully integrated pressure calibrator instrument with one of the three Pressure Stations refer to the User Manual for the PV62x Series of Pressure Stations K0457 Figure 3 1 MC620G 06 June 2013 K0541 issue 1 Page 64 of 175 ...

Page 65: ...al pressure equipment 2 Pressure and electrical connections for a pressure module PM 620 These are self sealing pressure connections 3 Two screws to attach the calibrator Druck DPI 620 Genii 4 Electrical connections for the calibrator Druck DPI 620 Genii 5 Pressure module PM 620 with a pressure connection The PM620 Label identifies Type g gauge a absolute Pressure Range Serial Number Manufacturer ...

Page 66: ...e it within the specified pressure limit on the label When the items are attached to the Druck DPI 620 Genii it is a fully integrated pressure indicator measuring pneumatic or hydraulic pressure Figure 3 2 MC620G and PM620G Part Identification 06 June 2013 K0541 issue 1 Page 66 of 175 ...

Page 67: ...s are fully engaged in the slots tighten the two screws 2 hand tight 3 Attach one or two PM 620 modules 4 with the correct range and type 4 Tighten each PM 620 module 4 hand tight only 5 When the symbol flashes at the top of the display there is communication between the module and the calibrator Figure 3 3 MC620 Assembly Procedure 06 June 2013 K0541 issue 1 Page 67 of 175 ...

Page 68: ...ing or disconnecting pressure equipment safely release all the pressure The pressure ports for external equipment use Quick fit pressure adaptors Refer to Figure 3 4 Figure 3 4 Quick Fit Pressure Adaptor 3 2 1 Procedure Attaching External Equipment Figure 3 5 Pressure Connections 06 June 2013 K0541 issue 1 Page 68 of 175 ...

Page 69: ...e bonded seal at the bottom c BSP parallel type 100 bar 1500 psi or less a bonded seal at the top is permitted 3 Attach the adaptor to the external equipment If necessary use an alternative adaptor 4 Tighten to the applicable torque 5 Attach the adaptor to the MC 620 carrier and hand tighten When the pressure indicator assembly is complete use the menus to set up the necessary operations refer to ...

Page 70: ...e pressure indicator select task using P1 or P2 Refer to Section 2 1 Basic Calibrator Operation for details If required change the Units or the function If necessary set a Utility for the function Max Min Avg Switch Test Relief valve Leak Test 06 June 2013 K0541 issue 1 Page 70 of 175 ...

Page 71: ...0 Genii Set up a Leak Test 3 4 This utility is only available in Pressure Measurement modes This utility provides a test to calculate the leak of a system Figure 3 7 Leak Test Example 06 June 2013 K0541 issue 1 Page 71 of 175 ...

Page 72: ...periods WAIT TIME The time before the test starts in hours minutes seconds hh mm ss TEST TIME The period of the leak test in hours minutes seconds hh mm ss 4 Use to start the Leak Test 5 Use to stop the Ramp cycle Note To set the Leak Test options a pressure module must be correctly installed 06 June 2013 K0541 issue 1 Page 72 of 175 ...

Page 73: ...to write a new zero pressure value to the pressure module in use The sensor adjustment is permitted if it obeys the condition that follows Adjustment 10 FS positive pressure value for the Sensor Note To make a temporary adjustment for zero use the Tare function 06 June 2013 K0541 issue 1 Page 73 of 175 ...

Page 74: ...ding 110 Negative Full Scale Over range The display shows this symbol for this condition Reading 100 Positive Full Scale If the display shows under range or over range Make sure that the range is correct Make sure that all the related equipment and connections are serviceable 06 June 2013 K0541 issue 1 Page 74 of 175 ...

Page 75: ...function records instrument readings so they can be reviewed or analysed Figure 4 1 Data Logging The data file can be reviewed by using the following Recall The data file can be processed externally by using the following Transferred to a USB Flash Drive Transferred to a computer 06 June 2013 K0541 issue 1 Page 75 of 175 ...

Page 76: ...e display data from all active channels is stored at each data point The data can be stored Periodically Key press The data is stored in the internal memory or on an SD card until the Data Logging is stopped When Data Logging has stopped data can be automatically transferred to a USB Flash Drive 06 June 2013 K0541 issue 1 Page 76 of 175 ...

Page 77: ...p 4 1 Before starting set all channels to the correct functions Refer to section 2 1 To access the Data logging function do the following DASHBOARD DATA LOGGING SETUP Figure 4 2 Datalogging Setup 06 June 2013 K0541 issue 1 Page 77 of 175 ...

Page 78: ... the following Key Press logs one data point each time the button is pressed Periodic logs one data point at a set time interval PERIOD Used to set the time interval for periodic data logging TRANSFER WHEN COMPLETE Used to transfer data to a Flash Drive To start Data Logging Mode 1 Select appropriate options and enter filename for Data Log file 2 Select the button 06 June 2013 K0541 issue 1 Page 7...

Page 79: ...d File Review 4 3 DASHBOARD DATA LOGGING RECALL To view a data file point by point do the following 1 Tap the Filename button to display the list of data files 2 Select the file to be displayed 3 Tap to see the data display 4 To step the display one data point tap the Next Log button Note The data point number sequence is displayed in the top right hand corner e g 4 of 100 5 To go back one data po...

Page 80: ... follows USB Flash Drive Selected files are written in the root folder of the USB Flash Drive SD card Data logged in an internal storage area can be transferred to the SD card storage area USB Serial Port Transfers data as a text file to a computer A communications program can be used to receive the data e g Microsoft Hyper Terminal The serial set up is as follows Baud rate 19 200 bits sec Data bi...

Page 81: ...lect file and tap tick bottom right on the screen to erase CLEAR INTERNAL Clears all internal files 4 4 3 Memory Status The MEMORY STATUS button will show the amount of available memory in the areas that follow Internal USB Flash Drive if fitted SD card 06 June 2013 K0541 issue 1 Page 81 of 175 ...

Page 82: ...Excel The first section of the data file contains the following FILENAME The data file name COLUMNS Information for internal use START Datalog start time VERSION Data format version CHANNEL The function setting of each active channel The second section of the data file contains the following Individual headings Data point data Figure 4 3 Example csv Datalog File 06 June 2013 K0541 issue 1 Page 82 ...

Page 83: ...s the Reference channel and is used as follows Provides a measure of the input signal to the device If calibrating a temperature transmitter the Reference channel could be CH1 in either RTD or TC source mode If the device is a pressure transmitter the Reference channel would be P1 or P2 measuring the input pressure to the device The other channel is the Input channel and is used as follows Measure...

Page 84: ...e process transmitter this would allow the pressure sensor to be calibrated at the same time as the current loop output Any active channel that is not defined as Reference is Input by default There must be one Reference channel and at least one Input channel defined for the Analysis function set up to be correct At each value the Analysis function calculates the difference of each Input channel to...

Page 85: ...e Druck DPI 620 Genii channels in the Calibrator function Refer to section 2 1 2 Connect the calibrator to the device under test 3 Enter the Documenting function DASHBOARD DOCUMENTING 4 Tap the ANALYSIS button 06 June 2013 K0541 issue 1 Page 85 of 175 ...

Page 86: ... button that is to be used as the Reference channel for the analysis Figure 5 1 Select Reference Channel 2 Set the channel type to Reference 3 All other channel settings for that channel are cancelled All other active channels are set to Input 06 June 2013 K0541 issue 1 Page 86 of 175 ...

Page 87: ... Options SCALING The scaling values are four set values The maximum and minimum Reference signal values Reference High and Reference Low The Input signal values Input High and Input Low The Input signals should relate to the Reference signal values with a linear or square root transfer characteristic 06 June 2013 K0541 issue 1 Page 87 of 175 ...

Page 88: ...ge of the Input signal span Rdg a percentage of the Input signal reading LINEARITY The transfer characteristic from Reference to Input signal This can be one of the following Linear a proportional response Square Root often found in flow sensors TOLERANCE The test limits for the deviation from the transfer characteristic 06 June 2013 K0541 issue 1 Page 88 of 175 ...

Page 89: ...lerance limit test icon Pass within tolerance test limit Fail outside tolerance test limit To check the full range of the device do the following 1 Step the Reference signal value through its range 2 Check the Analysis window at each step 3 If the Reference is sourced from the calibrator move to the channel window to change the Reference value 4 Return to the Analysis window 5 When the analysis is...

Page 90: ...o calibrate a device under test test points ramp time The same calibration procedure can be used for all the applicable devices under test To use the Run Procedure function the following items are required A copy of the 4 Sight Calibration Software Standard USB lead as supplied A Druck DPI 620 Genii calibrator device driver available as a download from the website www ge mcs com 06 June 2013 K0541...

Page 91: ...e to the Druck DPI 620 Genii calibrator A communications symbol will be displayed at the bottom of the screen 5 Select DASHBOARD DOCUMENTING RUN PROCEDURE 6 In the Results window select the filename specified in calibrator manager 7 Enter the User ID and the DUT Serial Number 8 Tap on the Start button The Procedure sets up the necessary Channel options e g mA and Volts 9 Use the Take Reading butto...

Page 92: ...HART Menu Operations 6 1 The HART application is started from the Dashboard The HART uses a digital signal on top of a standard 4 20 mA current loop to get data to and from a HART enabled field device Typical operations include the following Read the primary variable and the analogue output Read the device serial number type and supplier Get calibration data upper and lower range values sensor lim...

Page 93: ... data back As a Secondary Master the Druck DPI620 Genii is connected into an existing HART communications network The Secondary Master communicates with the field device in between Primary Master messdages Start up 6 2 FOUNDATION Fieldbus is started by selecting DASHBOARD HART Task can be selected for CH1 CH2 P1 and P2 Refer to Section 2 1 HART can also be selected from the CALIBRATOR function Sel...

Page 94: ... 620 Genii get the correct connection scheme Ref DASHBOARD HELP Power Supply from the Calibrator 6 4 A 24 V or 28 V loop power can be supplied using the CH2 Current 24V measure function In the example that follows the Druck DPI 620 Genii supplies the loop power and a 250 Ω HART resistor Figure 6 1 06 June 2013 K0541 issue 1 Page 94 of 175 ...

Page 95: ...rnal Loop Power 6 5 In the example that follows there is an external power supply Figure 6 2 Measure current on CH2 without 24 V loop power HART function is enabled and 250 Ω resistor is enabled 06 June 2013 K0541 issue 1 Page 95 of 175 ...

Page 96: ...HART device Figure 6 3 CH2 function is set to None HART function is enabled and 250 Ω resistor is set to Off Use of Test Connections 6 7 Use the test connection with a HART transmitter Use CH1 to measure current and CH2 to communicate with the HART device CH2 must be set to None and CH1 must be placed into current measure mode There must be an external HART resistor in the loop 06 June 2013 K0541 ...

Page 97: ...ART Application 6 8 1 Select the HART Fieldbus channel so that it is in its expanded view refer to Section 2 3 2 Select button Figure 6 4 Hart Channel Window The Main HART application will now open 06 June 2013 K0541 issue 1 Page 97 of 175 ...

Page 98: ...User Manual Druck DPI620 Genii The Druck DPI 620 Genii displays the HART application screen in light or dark mode Figure 6 5 HART Application Main Screen 06 June 2013 K0541 issue 1 Page 98 of 175 ...

Page 99: ...to Exit and Restart from Dashboard CLOSE Closes down connection and returns to Channel Window PREFERENCES Selection of Search Options Poll Address Short and Long Tags COMMIT Commit updated values back to the device refer to Section 6 11 ABORT Abort Update of parameters reverts to previous values refer to Section 6 11 STATUS Field Device Status and HART operations summary HOME Return to Dashboard M...

Page 100: ... Blue Druck DPI 620 Genii channel data Black White can be edited Common acronyms used are as follows PV Primary Variable AO Analogue Output URV Upper Range Value LRV Lower Range Value USL Upper Sensing Limit LSL Lower Sensing Limit The data display also shows the current readings of the DPI 620 Genii instrument channels This is used in calibration procedures 06 June 2013 K0541 issue 1 Page 100 of ...

Page 101: ... as follows 1 Select the variable 2 If a selection window is opened select the variable or select Edit button Figure 6 7 Hart Write Variable Selection 3 Enter a new value 4 Select the Set button 5 Select OK button to return to main application screen 6 The new value is highlighted in yellow 06 June 2013 K0541 issue 1 Page 101 of 175 ...

Page 102: ...enii Note To go back to the original value select the Abort button in the menu bar 7 Select Commit button in the menu bar to implement a new value 8 The yellow highlight will disappear 06 June 2013 K0541 issue 1 Page 102 of 175 ...

Page 103: ...ns with information about the selected method Four buttons are displayed on the screen HELP Displays a description of the method ABORT Exits from the procedure OK Accepts inputs and proceeds to the next step SWITCH APP Returns to Druck DPI 620 Genii screen to change channel function settings without interrupting the method procedure Note Some methods may make the HART device output a certain curre...

Page 104: ...ent channels A drop down menu displays the channels as follows CH1 CH2 P1 P2 IDOS 5 On completion the procedure will return to the HART application If required use the Abort button 6 12 1 Method Example Self test 1 To confirm that the transmitter is functioning correctly navigate to the Test device folder 2 Select the Test device folder 3 Select OK The self test executes 06 June 2013 K0541 issue 1...

Page 105: ...20 mA loop without connecting to any external reference meters 1 Navigate to the calibration folder Figure 6 8 Calibration Folder 2 Select Trim analog method 3 Follow the on screen instructions If channel 2 is set to Measure Current 24V this can be used to supply the reference meter value 06 June 2013 K0541 issue 1 Page 105 of 175 ...

Page 106: ...lue and enter this in the meter value text box using the keypad Figure 6 9 Enter Calibration Point 5 Select SET 6 Repeat steps 3 and 4 with 20 mA selected This will calibrate the transmitter s output current 06 June 2013 K0541 issue 1 Page 106 of 175 ...

Page 107: ... transmitter supports 8 character tags Long tag if the transmitter supports 32 character tags Transmitters with a non zero poll address are in multi drop mode and default to a fixed loop current of 4 mA By default the Druck DPI 620 Genii polls address 0 zero only Change the Poll Address by selecting the appropriate search radio button or entering the tag name in the search field 06 June 2013 K0541...

Page 108: ...e loop Check the HART resistor has the correct value Check the loop current is in the range 3 5mA to 24mA Druck DPI 620 Genii Check the Druck DPI 620 Genii is connected to the correct points in the loop No external HART resistor present check the internal resistor setting External HART resistor present check the DPI 620 resistor setting is OFF Check that the CH 2 function is set to NONE if the Dru...

Page 109: ...ield segment can be configured and supported by FF Start up 7 2 FOUNDATION Fieldbus is started by selecting DASHBOARD FIELDBUS Task can be selected for CH1 CH2 P1 and P2 Refer to Section 2 1 FOUNDATION Fieldbus can also be selected from the CALIBRATOR function Select COMMUNICATOR channel from TASK SETTINGS FUNCTION FIELDBUS Note When Fieldbus is operational only Volts measure is a valid mode for c...

Page 110: ...nd connect to a device 1 Connect DPI620 Genii to a H1 FOUNDATION Fieldbus device Figure 7 1 Example Connection Diagram Foundation Fieldbus 2 Select the FOUNDATION Fieldbus channel so that it is in its expanded view refer to Section 2 3 06 June 2013 K0541 issue 1 Page 110 of 175 ...

Page 111: ... 7 The Main FOUNDATION Fieldbus application will now open Note Updating CH1 CH2 P1 P2 tasks is only possible when the FOUNDATION Fieldbus application is not running to close FOUNDATION Field bus application select HOME Exit refer to Section 7 3 06 June 2013 K0541 issue 1 Page 111 of 175 ...

Page 112: ...le when awaiting an open connection When navigating devices OPEN CONNECTION is replaced by the CLOSE icon CLOSE Only available in Navigation Tree refer to Section 7 6 and Functional Group View refer to Section 7 7 Closes down connection and returns to Device Focus View refer to Section 7 5 SETTINGS Application configuration settings and DD library details refer to Section 7 11 COMMIT Commit update...

Page 113: ...refer to Section 7 5 FUNCTION FINDER Search FF variables and device functions HOME Return to Main Application Allows user to either MINIMISE or EXIT If FOUNDATION Fieldbus readings are to be referenced in Main Application then MINIMISE should be selected DEVICE COMMINCATIONS OFF Indicator Only DEVICE COMMUNICATIONS ON Indicator Only 06 June 2013 K0541 issue 1 Page 113 of 175 ...

Page 114: ...ow to scan for FOUNDATION Fieldbus devices over a FOUNDATION Fieldbus H1 connection 1 Connect DPI620 Genii to H1 bus refer to section 7 2 2 Select the OPEN CONNECTION Icon on the Toolbar to enter device scan screen Figure 7 4 Device Scan Screen 06 June 2013 K0541 issue 1 Page 114 of 175 ...

Page 115: ...es are shown as a bold icon with an associated tag Previous scan results are indicated in grey Note The scan may be stopped at any time by selecting the CANCEL button If cancelled the current scan results are retained A search term can be entered into the SEARCH dialog to look for a specific device in the discovered scan list Figure 7 5 Device Scan View 06 June 2013 K0541 issue 1 Page 115 of 175 ...

Page 116: ...ontext sensitive menu on the Genii Modem Refer to section 7 4 1 7 4 1 Context Sensitive Menu Context sensitive menus are available for each device in the scan Menu by select and hold Modem This provides access to the following functions Properties Displays modem profile Re Scan Figure 7 6 Scan Menu Context Sensitive Modem 06 June 2013 K0541 issue 1 Page 116 of 175 ...

Page 117: ...Change Set Tag Set Address Clear Tag Clear Address Boot Operational Function BOF class change Set Basic Set Link Master Set Bridge Restart Device Properties Displays device profile The device Block List can also be fetched from here Default functionality is to use Device Focus View refer to section 7 5 06 June 2013 K0541 issue 1 Page 117 of 175 ...

Page 118: ...interference due to an unstable voltage supply from the segment power supply and or electrical interference Some bridging devices LAS implementations provide an optimization whereby some address ranges are not scanned This may result in individual device not being found After setting address it may take some time for the device and the Link Active Scheduler LAS to synchronise information including...

Page 119: ... tag Device Id Block List with Target Actual Mode On entering Device Focus view the software will load the Blocks of the target field device and make them available for parameterization gives access to the device profile Figure 7 8 Device Focus View Figure 7 9 Device Profile 06 June 2013 K0541 issue 1 Page 119 of 175 ...

Page 120: ... Selecting the Scan button returns device scan view reference Figure 7 5 Selecting the desired block with a single key press will open the Navigation Tree for the block Refer to section 7 6 06 June 2013 K0541 issue 1 Page 120 of 175 ...

Page 121: ...vices have additional menus that become visible when certain access rights are enabled or other parameters set The navigation tree shows nested menus with a to the left of the description A momentary touch of this symbol opens up the view to the lower level This view can be closed by touch on the view setting In this way even complex devices menu structures can be navigated quickly and clearly Fig...

Page 122: ...o the actual mode of the device block If the target mode does not equal the actual mode of the device block the highlight is in red The target mode of the device block is indicated by blue text Available options are indicated by black text unavailable options are shown in grey The target mode can be changed with a momentary touch on the block header Figure 7 11 shows example where target mode is A...

Page 123: ...left side hosts the Variable Description Area and access to the context based adjustment functions The right side with light background hosts the Variable Editing Area and access to value adjustment A grey value is associated with a read only value such as a variable that the device produces Figure 7 12 Function Group View 06 June 2013 K0541 issue 1 Page 123 of 175 ...

Page 124: ...nt Function Group View Figure 7 13 Navigation Tree Bar Navigation back out of the function group is possible by the linked references in the tree bar itself eg 32769_1 in Figure 7 13 The up and down navigation arrows move the selected function group to that of the one above or below the current selection in the menu tree Communication activity is signified by the communication progress bar in the ...

Page 125: ...iangle in the corner of the Variable Description area indicates that help is available for that parameter Context menu opened up with touch and hold action Selecting Display Help will show the help attributes Figure 7 14 Parameter Help 06 June 2013 K0541 issue 1 Page 125 of 175 ...

Page 126: ...d request is fulfilled the variable description goes from grey to black again and the pending icon disappears Refreshing Data can be selected from the context menu Refresh Value Updates selected value only Refresh Group Updates all values in the function group Refresh Vars On Automatically Refreshes Values Refresh Vars Off Manual Refresh required to Update Values 06 June 2013 K0541 issue 1 Page 12...

Page 127: ...mplete the variable description is highlighted in bold and the commit and cancel icons in the toolbar become active Commits all Update Aborts all Updates Individual updates can be reverted by selecting Revert Value from the context menu Accessed by a touch and hold action on the variable description Note This can only occur if the update has not yet been committed Figure 7 15 Revert Value 06 June ...

Page 128: ...ror icon appears 7 7 4 Methods These are viewed as a button or selection menu In the case of a button a momentary touch activates the execution of the associated functionality The user then follows any defined prompts to walk through the method Figure 7 16 Methods 06 June 2013 K0541 issue 1 Page 128 of 175 ...

Page 129: ...e is just a single click in the search results To start a search proceed as follows in the on line or off line device view Select the search icon from the FOUNDATION Fieldbus Toolbar 1 In Name field enter the text you wish to search for in the on line device 2 Select return in the keyboard view followed by the Search button to initiate the search 3 From the list of results select the parameter tha...

Page 130: ...User Manual Druck DPI620 Genii Figure 7 17 Function Finder 06 June 2013 K0541 issue 1 Page 130 of 175 ...

Page 131: ...n 7 9 The FOUNDATION Fieldbus application allows selected parameters to displayed in the Communications channel windows for the Calibrator screen The selected parameters are defined by the Export List Menu Figure 7 18 Export List 06 June 2013 K0541 issue 1 Page 131 of 175 ...

Page 132: ...refer to Section 7 7 and selecting Add to Export List Note Only Parameters that return a value can be added to the Export List A Maximum of 6 parameters can be added to the Export List Items on List can be viewed by selecting the Export List menu Figure 7 19 Adding Items to Export List 06 June 2013 K0541 issue 1 Page 132 of 175 ...

Page 133: ...DATION Fieldbus application HOME Minimize Expand the FOUNDATION Fieldbus window and select Settings PRIMARY VALUE The Export List of selected parameters will be displayed The selected parameter will be displayed in the FOUNDATION Fieldbus channel window Figure 7 20 Displaying Primary Value 06 June 2013 K0541 issue 1 Page 133 of 175 ...

Page 134: ...allows the user to create Menus of commonly used parameters for easy recall Additional Menus can be created under My Block using the context menu accessed with touch and hold gesture Figure 7 21 Add My Block Menu 06 June 2013 K0541 issue 1 Page 134 of 175 ...

Page 135: ...20 Genii Parameters are added to My Block or the created Menu using the context menu in the Variable Description area refer to Section 7 7 Figure 7 22 Adding Parameters to My Block 06 June 2013 K0541 issue 1 Page 135 of 175 ...

Page 136: ... 11 1 Device Library The library tab shows the Device Descriptions DDs that are currently on the DPI620 Genii Allows the user to browse for a specific device to determine that there is support for it To request support for a non registered DD please contact your local GE Service centre refer to Section 1 16 06 June 2013 K0541 issue 1 Page 136 of 175 ...

Page 137: ...r installation the default setting is checked Confirm Device Commits If checked brings up a confirmation dialog before every write is committed to the field device After installation the default setting is checked Enable My Device Functions Enables the My Device and Export to DPI620 Genii functions After installation the default setting is checked Enable Value Range Checking If checked ensures tha...

Page 138: ...User Manual Druck DPI620 Genii 7 11 3 Advanced These settings are for advanced users only and it is recommended to retain Default Values 06 June 2013 K0541 issue 1 Page 138 of 175 ...

Page 139: ...libration If using an alternative calibration facility check that it uses the standards that follow Before Starting 8 1 Use only original parts supplied by the manufacturer To do an accurate calibration use the following Calibration equipment specified in Table 8 1 Stable temperature environment 21 1 C 70 2 F Before starting a calibration procedure it is recommended leaving the equipment in the ca...

Page 140: ... measure source refer to Table 8 4 or Table 8 6 Accuracy TC mV refer to Table 8 14 Frequency CH1 measure source Signal generator Total error 0 3 ppm or better Frequency meter Total error 0 3 ppm or better Resolution 8 digits minimum Resistance CH1 measure source Standard resistor 100R 200R 300R 400R 1k 2k 4k Total uncertainty 20 ppm An ohmmeter or an RTD measurement system with the specified excit...

Page 141: ...or Accuracy AC Volts measure Refer to Table 8 16 Pressure P1 or P2 Genii Module Carrier MC620G or Genii Pressure Base PV62XG Range 25 mbar 0 36 psi total uncertainty of 0 015 reading or better Ranges 25 mbar 0 36 psi total uncertainty of 0 01 reading or better IDOS UPM only Refer to the user manual for the IDOS UPM Before starting the calibration check the time and date on the instrument are corre...

Page 142: ... and start the calibration 1 Select channel 2 Select function 3 Select range if applicable 4 Follow on screen instructions When the calibration is complete set the next calibration date Procedures CH1 CH2 Current measure 8 2 Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power...

Page 143: ... function Ref Section 2 4 3 Apply the values that follow mA 55 25 20 10 5 0 open circuit mA 0 5 10 20 25 55 Check the error is in the specified limits Ref Table 8 2 Table 8 2 Current measure error limits Applied mA Calibrator uncertainty mA Permitted DPI 620 error mA 55 0 003 0 0055 25 0 0025 0 0040 20 0 00063 0 0022 10 0 00036 0 0016 5 0 00025 0 0013 0 open circuit 0 0002 0 0010 06 June 2013 K054...

Page 144: ... 9 CH2 24 mA range only Ref Section 2 4 and Section 2 9 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration 0 2 mA and FS CH1 one range 24 mA CH2 two ranges 24 mA reverse and 24 mA forward Note Input positive values for the forward and reverse calibration 06 June 2013 K0541 issue 1 Page 1...

Page 145: ...ion 2 9 Apply the values that follow CH1 CH2 0 2 6 12 18 24 Check the error is within limits Ref Table 8 3 Table 8 3 Current source error limits Source mA Calibrator uncertainty mA Permitted DPI 620 error mA 0 2 0 00008 0 0010 6 0 00023 0 0016 12 0 00044 0 0022 18 0 0065 0 0028 24 0 0012 0 0034 06 June 2013 K0541 issue 1 Page 145 of 175 ...

Page 146: ...ration FS Zero and FS for the applicable set of ranges mV measure ranges Volts measure ranges 200 mV 20 V 2000 mV 30 V 4 Check the calibration is correct Select the applicable Millivolts or Voltage measure function Ref Section 2 5 Apply the input values that are applicable to the calibration mV 2000 1000 200 100 0 short circuit mV 0 100 200 1000 2000 Volts V 30 21 20 10 5 0 short circuit Volts V 0...

Page 147: ...0 0 051 0 14 1000 0 040 0 1 200 0 0051 0 017 100 0 0040 0 0125 0 short circuit 0 0036 0 008 Table 8 5 Voltage measure error limits Applied V Calibrator uncertainty V Permitted DPI 620 error V 30 0 00052 0 0021 21 0 0004 0 0018 20 0 00031 0 0009 10 0 00016 0 00065 5 0 00008 0 00053 0 0 000024 0 0004 06 June 2013 K0541 issue 1 Page 147 of 175 ...

Page 148: ...bration menu Ref Section 8 1 to do a two point calibration Zero and FS for the applicable range mV source ranges Volts source ranges 2000 mV 20 V 4 Check the calibration is correct Select the applicable Millivolts or Voltage measure function ref Section 0 Apply the input values that are applicable to the calibration mV 0 100 200 1000 2000 Volts V 0 5 10 15 20 Check the error is within limits Ref T...

Page 149: ...error mV 0 0 0001 0 008 100 0 00046 0 0125 200 0 0009 0 017 1000 0 003 0 1 2000 0 006 0 14 Table 8 7 Voltage source error limits Source V Calibrator uncertainty V Permitted DPI 620 error V 0 0 000004 0 00042 5 0 000019 0 0007 10 0 000034 0 00010 15 0 000049 0 00013 20 0 000064 0 0016 06 June 2013 K0541 issue 1 Page 149 of 175 ...

Page 150: ...applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Set up the equipment as follows Signal generator Output 10V Unipolar Square wave Frequency 990 Hz Druck DPI 620 Genii Input units Hz Input trigger level 5 V 4 Use the calibration menu Ref Section 8 1 to do a one point calibration 5 Check the calibration is corr...

Page 151: ...equipment get to a stable temperature minimum 5 minutes since the last power on 3 Set up the equipment as follows Frequency meter Gate time one second Druck DPI 620 Genii Waveform Square Amplitude 10 V Frequency 990 Hz 4 Use the calibration menu Ref Section 8 1 to do a one point calibration 5 Check the calibration is correct 06 June 2013 K0541 issue 1 Page 151 of 175 ...

Page 152: ...s specified in Table 8 8 or Table 8 9 Frequency source calibration check Frequency meter Gate time one second Druck DPI 620 Genii Units Hz or kHz as specified in Table 8 8 or Table 8 9 Select the applicable Millivolts or Voltage measure function ref Section 2 10 Apply the input values Hz 0 990 kHz 10 50 Check the error is within limits Ref Table 8 8 or Table 8 9 06 June 2013 K0541 issue 1 Page 152...

Page 153: ...ed DPI 620 error Hz measure source 100 0 0002 0 0023 0 0026 990 0 0005 0 0050 0 0053 Table 8 9 kHz error limits measure source Measure source kHz Calibrator uncertainty kHz Permitted DPI 620 error kHz measure source 10 0000 0 00002 0 00023 0 000067 50 0000 0 00002 0 00035 0 000185 06 June 2013 K0541 issue 1 Page 153 of 175 ...

Page 154: ...e is fixed and is approximately 120 mV 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Set up the equipment as follows Source frequency 0 For DC output Waveform Square 4 Use the calibration menu Ref Section 8 1 to do a two point calibration Point 1 0 2 V point 2 20 V 06 June 2013 K0541 issue 1 ...

Page 155: ...quare Apply the amplitude values that are applicable to the calibration Ref Table 8 10 Check the error is within limits Ref Table 8 10 Table 8 10 Amplitude source error limits Amplitud e Volts V Calibrator uncertainty V Permitted DPI 620 error V 0 2 0 01 0 1 5 0 0 01 0 1 10 0 0 01 0 1 20 0 0 01 0 1 06 June 2013 K0541 issue 1 Page 155 of 175 ...

Page 156: ... the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration Range 0 400Ω Nominal zero ohms Make a 4 wire connection to the 0Ω Nominal positive full scale ohms Make a 4 wire connection to the 400 Ω resistor Range 400Ω 4kΩ Nominal 400Ω Make a 4 wire connection to the 400Ω resistor Nominal positive full scale ohms Make a 4 wire connection to the 4k resistor 06 June 201...

Page 157: ...standard resistor Ref Table 8 11 and measure the value Check the error is within limits Ref Table 8 11 Table 8 11 Resistance measure error limits Standard Resistor Ω Resistor uncertainty Ω Permitted DPI 620 error Ω 0 short 0 02 100 0 002 0 032 200 0 004 0 044 300 0 006 0 056 400 0 008 0 068 1000 0 02 0 30 2000 0 04 0 41 4000 0 08 0 64 06 June 2013 K0541 issue 1 Page 157 of 175 ...

Page 158: ...ue Ohms 2 Check the error is within limits Ref Table 8 1 Table 8 12 True Ohms measure error limits Standard Resistor Ω Resistor uncertainty Ω Permitted DPI 620 error Ω 0 short circuit 0 004 100 0 002 0 0095 200 0 004 0 015 300 0 006 0 0205 400 0 008 0 026 1000 0 02 0 059 2000 0 04 0 114 4000 0 08 0 224 06 June 2013 K0541 issue 1 Page 158 of 175 ...

Page 159: ...applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration for each range Range 0 400 Ω Range 400Ω 2000Ω Range 2kΩ 4kΩ 06 June 2013 K0541 issue 1 Page 159 of 175 ...

Page 160: ...able 8 13 Check the error is within limits Ref Table 8 13 Table 8 13 Resistance source error limits Ohms Ω Excitation mA Calibrator uncertainty Ω Permitted DPI 620 error Ω 0 0 1 0 0014 0 014 100 0 1 0 0016 0 038 200 0 1 0 0021 0 062 300 0 1 0 0028 0 086 400 0 1 0 0035 0 11 1000 0 1 0 008 0 31 2000 0 1 0 016 0 55 3000 0 1 0 024 0 86 4000 0 1 0 032 1 1 06 June 2013 K0541 issue 1 Page 160 of 175 ...

Page 161: ...wer on 3 Use the calibration menu Ref Section 8 1 to do a three point calibration 10 mV Zero and 100 mV for the measure or source function 4 Check the calibration is correct Select the applicable TC mV measure or source function ref Section 2 12 Apply the necessary values TC mV measure 10 0 short circuit TC mV 10 25 50 100 TC mV source 10 0 10 25 50 100 5 Check the error is within limits Ref Table...

Page 162: ...025 0 010 0 0125 100 0 004 0 00046 0 0125 0 0170 Procedures CH1 Cold Junction TC method and CJ 8 12 measure Note Do the TC mV measure calibration before the cold junction calibration The conditions for CJ calibration are as follows Battery mode with DC charger disconnected CH1 active CH2 set to None Burnout Detection off Use miniature TC connectors There are two methods of doing a cold junction te...

Page 163: ... menu Ref Section 8 1 to do a one point calibration for the CJ TC method function 5 Calculate the expected reading using the known error in the thermocouple and reference unit 6 Check the calibration is correct Select the TC measure function Ref Section 2 12 Check the equipment gives a TC temperature that is the same as the temperature on the reference unit 0 1 C 0 2 F after correction for the kno...

Page 164: ... hour since the last power on 5 Record the values that follow TC temperature given on the reference unit T actual TC temperature given on the calibrator T measured CJ temperature given on the calibrator CJ measured 6 Calculate the CJ Cal Value as follows CJ Cal Value CJ measured T actual T measured Use the calibration menu to do a one point calibration for the CJ measure function When the display ...

Page 165: ...ows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration for the applicable AC function Use the local power supply frequency For the AC mV measure function point 1 200 0 mVAC point 2 2000 0 mVAC For the AC Volts measure function ...

Page 166: ...Volts 5 10 20 6 Check the error is within limits Ref Table 8 15 or Table 8 16 Table 8 15 AC mV measure error limits Applied AC mV Calibrator uncertainty mV Permitted DPI 620 error mV 10 0 12 2 5 500 0 2 3 1 1000 0 28 3 75 2000 0 44 5 0 Table 8 16 AC Volts measure error limits Applied AC Volts Calibrator uncertainty Permitted DPI 620 error 5 0 0018 0 03 10 0 0026 0 037 20 0 0042 0 050 06 June 2013 ...

Page 167: ...d 3 Let the equipment get to a stable temperature minimum 60 minutes since the last power on 4 Use the calibration menu Ref Section 8 1 to do a two point calibration Zero and FS for absolute sensors Note If software version requires a three point calibration for an absolute sensor use points at 0 50 and FS or three point calibration FS Zero and FS for gauge sensors Ref Table 8 17 06 June 2013 K054...

Page 168: ... 13 1 0 FS For a three point calibration do not apply more than 90 of the specified FS for the unit Ranges absolute Nominal applied pressure mbar psi Zero FS 350 mbar 5 00 psi 1 0 0 02 FS 2 bar 30 0 psi 5 0 0 07 FS 7 bar 100 0 psi 20 0 0 29 FS 20 bar 300 0 psi 50 0 0 73 FS 350 bar 5000 psi Use atmospheric pressure as zero FS 06 June 2013 K0541 issue 1 Page 168 of 175 ...

Page 169: ...alues gauge sensors 0 20 40 60 80 100 FS Go back to 0 in the same steps Check the error is within limits Ref Table Gauge Ranges and Absolute Ranges Gage ranges or absolute ranges tables Ref datasheet Use the values in the total uncertainty column The specified values include an allowance for temperature changes reading stability for one year and the uncertainty of the standard used for calibration...

Page 170: ... Druck DPI620 Genii Procedures IDOS UPM 8 15 Ref User manual IDOS UPM When the calibration is complete the instrument automatically sets a new calibration date in the UPM 06 June 2013 K0541 issue 1 Page 170 of 175 ...

Page 171: ...d accessories MC 620 carrier PM 620 module and PV 62x pressure stations refer to the relevant product datasheet The DPI 620 is suitable for indoor use with the following environmental requirements It is permitted to use the DPI 620 outdoors as a portable instrument if the environmental requirements are met 06 June 2013 K0541 issue 1 Page 171 of 175 ...

Page 172: ... PRF 28800F for class 2 equipment Pollution Degree 2 EMC Electromagnetic compatibility BS EN 61326 1 2006 Electrical safety Electrical BS EN 61010 2010 Pressure safety Pressure Equipment Directive Class Sound Engineering Practice SEP Approved CE Marked Battery power Lithium Polymer battery GE Part number 191 356 Capacity 5040 mAh minimum 5280 mAh typical Nominal voltage 3 7 V Charge temperature 0 ...

Page 173: ...safety reasons Note 2 To meet the immunity requirements of annex A of EN61326 1 2006 when used in an industrial environment the unit must be battery powered to guarantee measurement specification Note 3 The case of the DPI620 is not suitable for prolonged exposure to UV Note 4 The DPI620 is not suitable for permanent installation in an outdoor environment 06 June 2013 K0541 issue 1 Page 173 of 175...

Page 174: ...User Manual Druck DPI620 Genii 10 Manufacturer Druck Limited Fir Tree Lane Groby Leicester LE6 0FH United Kingdom Tel 44 0 116 231 7100 06 June 2013 K0541 issue 1 Page 174 of 175 ...

Page 175: ...Dashboard Icons Advanced Hart Calibrator Help Data Logging LED shows status Blue Active Red Alarm Green Connected Touchscreen Multimeter Documenting Scope Foundation Fieldbus Settings Files Status Applications Devices 06 June 2013 K0541 issue 1 Page 175 of 175 ...

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