GE DDT595SxJ0 Series Technical Service Manual Download

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GE Appliances

Louisville, Kentucky 40225

31-9253

2016 Stainless Steel Tub Dishwasher

Technical Service Guide

April 2016

GE Appliances

DDT595SxJ0xx
GDF570SxJ0xx
GDF650SxJ0xx
GDT655SxJ0xx
GDT695SxJ0xx

Summary of Contents for DDT595SxJ0 Series

Page 1: ...GE Appliances Louisville Kentucky 40225 31 9253 2016 Stainless Steel Tub Dishwasher Technical Service Guide April 2016 GE Appliances DDT595SxJ0xx GDF570SxJ0xx GDF650SxJ0xx GDT655SxJ0xx GDT695SxJ0xx ...

Page 2: ... To avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position...

Page 3: ...Information 10 Troubleshooting 13 Flashing Lights 13 Will Not Start 13 Component Locator Views 14 Tub and Structure 19 Tub Trim some models 19 Toe Kick 19 Junction Box and House Wiring Connection 19 Leveling Legs 20 Door Balance System 20 Door Springs and Cables 20 Hinges 20 Tub Gasket 21 Latch System 22 Latch Switch Diagnosis 22 Racks 23 Lower Rack 25 Silverware Baskets 26 Third Rack some models ...

Page 4: ...nt Parts 36 Power Dry System Removal 36 Detergent Dispenser 37 Floor Protect Pan 38 Sump Module 40 Sump Gasket 42 Installing Sump Module 42 Electronic Controls 43 Consumer Error Mode 43 Service Mode 44 Diagnosing Electronic Control Boards 44 Main Control Diagnostics 45 On the Main Control Board CSM 46 UI Diagnostics 48 Fill System 49 Water Level 49 Diagnostics 50 Flood Float and Switch 51 Fill Fun...

Page 5: ...y Arms 61 Main Conduit 62 Spray Arms 62 Middle Conduit 63 Bottle Wash System some models 64 Upper Spray System 64 Drain System 65 Diagnostics 66 Dry System 68 Heat Element Removal 70 Tub TCO 70 9HQWLQJ LUÀRZ 70 Power Dry Forced Air 71 Schematics 72 GDF570SxJ0xx 72 DDT595SxJ0xx GDF650SxJ0xx GDT655SxJ0xx GDT695SxJ0xx 73 Dishwasher Warranty 74 Index 75 ...

Page 6: ...shoes for all repairs Steel Toed Work Boot Electrically Rated Glove and Dyneema Cut Resistant Glove Keeper Dyneema Cut Resistant Glove Plano Type Safety Glasses Prescription Safety Glasses Safety Glasses must be ANSI Z87 1 2003 compliant Brazing Glasses Cut Resistant Sleeve s Step 1 Plan and Prepare Step 4 Apply LOTO device and lock Step 2 Shut down the appliance Step 5 Control discharge stored en...

Page 7: ...V RI WKH VHULDO QXPEHU LGHQWLI WKH PRQWK DQG HDU RI PDQXIDFWXUH 7KH OHWWHU designating the year repeats every 12 years Example GG123456S April 2016 A JAN D FEB F MAR G APR H MAY L JUN M JUL R AUG S SEP T OCT V NOV Z DEC 2024 Z 2023 V 2022 T 2021 S 2020 R 2019 M 2018 L 2017 H 2016 G 2015 F 2014 D 2013 A Model and Serial Tag Mini Manual Model Number ...

Page 8: ...sier door removal 3 Level Wash System Lower Spray Arm and Mid Spray Arm with new Upper Spray System New Third Rack some models Steam Prewash some models loosens tough soils before any cycle virtually eliminating the need for soaking or pre rinsing dishes Power Dry Fan some models Piranha hard food disposer 80 Recyclability 3URGXFW 6SHFL FDWLRQV Approximate Shipping Weight lb 125 pounds depending o...

Page 9: ...WX05X10013 Optional Clear door Part WX05X20002 Heater 120 VAC Wet Dry Watts 793 625 5 Ohms 16 4 23 2 5 Amps 6 6 5 2 5 7KHUPLVWRU 6SHFL FDWLRQV in Turbidity Sensor Resistance Temperature 20k 50 F 11k 75 F 5 8k 100 F 3 4k 125 F 2 1k 150 F 1 3k 175 F DC Voltage Door Switch 13 5 VDC Water Valve 13 5 VDC 32 ohms 83 GPM 1 minute cycle time UI Control 13 5 VDC some models have 13 5 VDC output to detergen...

Page 10: ...LQ WLPHV ZKLFK GHSHQG RQ HLWKHU D IXOO RU SDUWLDO GUDLQ W SURYLGHV WKH circulation time in each segment but does not include dry cycles see the Dry System section in this guide Times will vary depending on turbidity response and incoming water temperature Cycle Algorithm Comparisons Segment Description Diverter Position Zonal Use Calrod Light Normal AutoSense Heavy Fixed Light Soil Heavy Soil Ligh...

Page 11: ...ates the approximate time in seconds of operation PW Pre Wash PR Post Rinse FR Final Rinse Cycle Option Selected Light Normal Fixed Normal Sensor Auto Heavy All Zones No Options 49 72 76 75 110 147 Heated Dry 113 136 124 123 174 211 235 Boost 140 111 134 157 181 Sani 185 155 170 202 225 Steam 104 118 137 157 180 Boost Heated Dry 204 175 198 221 245 Sani Heated Dry 249 219 234 266 289 Steam Heated ...

Page 12: ...OURG 3XOVH PLQXWH RQ PLQXWH RȺ 14 DOURG RȺ RRO RZQ Normal with Temp Boost or Sani Selected 6 Calrod on 58 DOURG 3XOVH PLQXWH RQ PLQXWH RȺ Target Max Temperature Limits Cycle PW4 MW PR1 FR Rinse Light 125 135 Normal 125 140 Auto 130 140 Heavy 130 130 130 145 Heavy AH 135 135 130 145 Heated Dry Element Algorithm ...

Page 13: ...ll other buttons respond as normal Diagnosis The dishwasher may be in demo mode Cure To exit demo mode hold START and HEATED DRY at the same time for 5 seconds Flashing LED s or Displays some models are an indication that the control is waiting for a start command or that the door is in the open position There are no fault codes that will automatically display or cause a no run condition If board ...

Page 14: ...ces may vary throughout this service guide Some models do not have all features shown or may EH GLȺHUHQW GHSHQGLQJ WKH PRGHO QXPEHU Latch Assembly Front Console Vent Indicator LED s Buttons Pocket Handle Outer Door Panel Buttons Top Control Console Status LED Handle Outer Door Panel ...

Page 15: ...trol Box Water Valve Sump Drip Pan Insulation Toe Kick Panel Toe Kick Screws Tub Trim Third Rack Mounting Hardware High Drain Loop Hose Fill Hose Fill Funnel 2ȺVHW HJ Hinge Arm Balance Cable Balance Roller Balance Spring Continued next page ...

Page 16: ...om Floor Protect Pan Heater Mounting Nuts High Drain Loop Floor Protection Pan Junction Box Main Control Box Level Leg Sump Water Valve Fill Hose High Drain Loop Hose Tub TCO Heater Mounting Nuts Continued next page ...

Page 17: ...Vent Caps Ultra Fine Filter Fine Filter Sump Gasket Diverter Flood Float Sump Flood Switch Sump Sump Latch Cam Flood Switch Diverter Drain Pump Turbidity Sensor Sump Latch Cam Circulation Pump Sump Latch Cam Continued next page ...

Page 18: ... 18 Inside Tub Trim Third Rack Upper Rack Main Conduit Silverware Basket Lower Rack Detergent Module Door Strike ...

Page 19: ... to follow Lockout Tagout LOTO 6 Step Process prior to beginning repair Toe Kick The toe kick panel is a safety and decorative panel covering the machine area of the dishwasher The panel provides a safety barrier closing the front of the dishwasher machine compartment To remove the panel remove two 1 4 in hex head screws and pull the panel away from the dishwasher Junction Box and House Wiring Con...

Page 20: ... in hex nuts with 1 4 in with a 20 thread size as jam nuts Rear level legs have the optional location to repair Place one nut on the leg and install the new leg onto the dishwasher damaged frame Use the bottom nut to level the dishwasher When it is level use the UHPDLQLQJ QXW RQ WKH WRS WR UPO VHFXUH WKH OHJ WR the base rail or frame Door Balance System The door balance system is comprised of spri...

Page 21: ...area Tub Gasket Installation 1 The center of the gasket has a mark which is placed pointing to the inside of the dishwasher This position will orient the gasket wiper to face the inside of the dishwasher and to the inner door 2 Start by placing the mark down and align with the tub latch Push the gasket into the track working outward to the top corners 3 Push the gasket into the track through the c...

Page 22: ...hes from its installed position to replace the latch switch To Replace the Door Latch Switch Assembly 1 Remove power to the dishwasher 2 Remove the dishwasher from its installed position approximately 6 to 8 inches 3 Remove two screws R2 Robertson Carpenters Bit or 2 Phillips screwdriver 4 Disconnect the wiring to the switch Latch Switch Diagnosis Diagnoses can be accomplished in Consumer Error Mo...

Page 23: ...r brackets are locked into place with a clip The clip must be removed to remove the roller brackets from the rack Press in on the tab and lift the locking clip Continued next page Tub Thrust Washer Tub Roller T20 Torx Screw Racks Tub Rollers The tub rollers are attached to the tub with a screw in each roller To Remove the Tub Rollers 1 Remove the upper rail by removing the rear end cap 2 Remove th...

Page 24: ... by pressing in on 4 tabs to release then sliding the bracket to the front RI WKH UDFN DQG SLYRWLQJ RȺ RI WKH UDFN 1 2 Full Extension Rails To remove the upper rack and full extension rails 1 Extend to the full outward position 2 Push up on the right side track lever and down on the left side track lever 3 3XOO WKH UDFN RȺ RI WKH LQQHU WUDFN When reinstalling the rack guide the tracks onto the rai...

Page 25: ...he back of the rack Lower Rack 6HYHUDO ORZHU UDFNV DUH DYDLODEOH ZLWK GLȺHUHQW WLQH FRQ JXUDWLRQV FRQVXOW WKH 2ZQHU V 0DQXDO IRU details on the lower racks The lower rack roller assemblies consist of brackets rollers and covers left or right two per side as well as rollers four per side To remove the lower rack rollers lift up on the cover VKDGHG JUH LQ WKH LPDJH EHORZ WR UHOHDVH WKHQ pull out on ...

Page 26: ...ier access To Remove the Basket and Frame as an Assembly 1 Pull the rack out to full extension 2 Lift and continue to pull the rack out 3 When rear rollers contact the stop lift and FRQWLQXH WR SXOO WKH UDFN RȺ WKH UDLOV The rails may be removed by releasing the rear end cap Push the tab and remove the endcap Third Rack some models Silverware Baskets There are a variety of silverware baskets and F...

Page 27: ... from installation 1 Remove the basket and the frame 2 Remove two 1 4 in hex head screws 3 Remove the two mounting nuts 4 Remove the bracket from inside the dishwasher Third Rack Rail Rollers are secured to the bracket with T 20 Torx head screws 1 4 hex head screws Mounting nuts ...

Page 28: ...play others have LED indicator lights The door also houses the detergent module bottom door seal and a venting system see the Dry System section in this guide Door Removal 1 Remove power to the dishwasher close and latch the door 2 Remove the toe kick and insulation if applicable 3 Disconnect the door wire harness at the bottom of the main control cover 4 Release the wire clip holding the harness ...

Page 29: ...ing may require the dishwasher to be removed from installation The cable seated correctly into the clip is shown below 9 Repeat steps 5 through 8 on the opposite side 10 Standing in front of the dishwasher open the door a few inches then lift the door and hinge DUPV RȺ RI WKH RȺVHW OHJ When installing the door onto the dishwasher make sure the hinge pins located on the hinge arms are SODFHG IXOO R...

Page 30: ...ter panel 7 Support the vent conduit while lifting the inner door from the outer door panel The inner door vent cover must be removed on model GDF570SxJ to allow the front control console to be removed from the inner door Insert two SRFNHW VW OH ÀDW EODGH VFUHZGULYHUV LQWR WKH YHQW then turn counter clockwise to remove To Separate the Door 1 Remove the door 2 Place the door with the outer side on ...

Page 31: ...l console is held in place by four tabs on the pocket handle To Reassemble the Door 1 Place the outer panel face down on a protected surface 2 Place the inner door face up and position six attachment tabs into the cutouts of the outer panel 3 3UHVV UPO WRJHWKHU ZKLOH VOLGLQJ WKH LQQHU panel onto the outer panel Use care to make sure that the outer panel mates properly to the front console or top c...

Page 32: ...t handle is attached to the inner door panel The front control console must be removed as previously described in Front Control Console Removal Remove six 1 4 in hex head screws The pocket handle is also clipped to the top attachment strip of SS inner doors Front Console Light Pipe Assembly UI Front Console Buttons Light Pipe Light Pipe UI Vent Conduit Four 1 4 in hex head screws UI Top Control Pa...

Page 33: ...h tabs A small screwdriver may be needed to VWDUW WKH UVW WDE 6 7KH OLJKW SLSH PD EH ÀH HG E WZLVWLQJ WR release the remaining tabs four each side 7 With the light pipe removed the UI may be lifted out of the bottom cover NOTE When replacing UI control boards the new UI RDUG PXVW EH FRQ JXUHG DV SHU LQVWUXFWLRQV included with the replacement If the personality is not set by using the 4 jumpers the...

Page 34: ...the cover is loose or must be removed The tabs are likely to break on removal Installing a New Top Cover 1 The top cover is secured with sixteen tabs and the console has cutouts or slots to allow the top cover to click lock together 2 Position the tabs on the cover into the slots on the console 3 Press the top and console securely together and slide the parts to engage the tabs into the slots Star...

Page 35: ...attach strip may now be removed by sliding the strip down the side attachment strips must be UHPRYHG UVW With the UI and Console pocket handle on front control models removed there is clear access to the 1 4 in hex head screw that secures the strike to the inner door and top attach strip Remove the 1 4 in hex head screw remove the door strike Top attachment strip may now be removed Side Attach Str...

Page 36: ...e door FRQWURO FRPSRQHQWV 2SHUDWLRQ VSHFL FDWLRQV and diagnostics will be covered in the Dry System section of this service guide Power Dry System Removal 1 Remove the inner door vent cover 2 Disconnect the wire harness from the fan to the UI control 3 Remove the 1 4 in hex head screw 4 The vent conduit fan and the duct are removed as an assembly Console Insulation Gasket Vent Conduit Gasket Vent ...

Page 37: ...l of rinse agent Under normal conditions this will last approximately one month The module receives 13 5 VDC for 1 second to activate the detergent cup To activate the rinse aid the module receives 13 5 VDC for a period of 15 seconds A sensor is used to detect rinse aid level and advise the consumer when the level is low The rinse aid sensor is covered on the next page To Diagnose Detergent Module...

Page 38: ...sher will not restart A physical inspection should be completed to determine the source of the leak with repairs performed as needed The moisture sensor may have to be cleaned and dried by wiping it with a soft cloth Rinse Aid Sensor This sensor works the same as a turbidity sensor 1 VDC is sent to an LED inside the rinse tank the photo sensor sends a signal back to the control 5 2 VDC signal indi...

Page 39: ... 1 Disconnect power to the dishwasher 2 Remove the toe kick panel and insulation depending model 3 Slide the pan to the front of the dishwasher this will disengage the 4 tabs 4 7KH SDQ ZLOO GURS WR WKH ÀRRU DQG FDQ EH removed from under the dishwasher Floor Protect Pan Installation 1 Slide the pan under the dishwasher until the mounting tabs are close to engaging 2 Lift the pan upward until it con...

Page 40: ...oval section of this service guide 5 Remove the lower spray arm turn the locking nut counter clockwise 6 5HPRYH WKH QH OWHU YHQW FDSV DQG FRDUVH OWHU turn counter clockwise to remove 7 Remove the main conduit see the Circulation System section of this service guide 8 Loosen the high drain loop hose clamp 1 4 in hex head and remove the hose from the drain pump there will be a small amount of water ...

Page 41: ...tant to route the wire harnesses in the same locations to prevent future damage to the harness 13 Disconnect the circulation pump wiring drain SXPS ZLULQJ DQG ÀRRG VZLWFK ZLULQJ 14 The sump is now free to remove NOTE Clamp kit Part WD35X10382 can be used to replace any or all clamps on the sump assembly The three hoses located on the sump are not available as individual parts The circulation in ÀR...

Page 42: ...amp can be removed and discarded when the component is removed WARNING Using diagonal pliers to cut clamps may cause damage to the hoses Installing Sump Module While inserting the sump assembly back into the tub use care to ensure the sump assembly wiring and components are not pinched between the sump and the tub NOTE Using rinse aid or water on the sump gasket will aid sump installation 1 5HFRQQ...

Page 43: ...the dishwasher It is supplied with 120 VAC from the consumers home Outputs include 120 VAC to the heating element wash and drain motors The FRQWURO DOVR VXSSOLHV 9 WR WKH OO V VWHP GRRU switches turbidity sensor some models and UI board CSM Current Sense Module Introduction A CSM is a protective device that is located on the main control of GE Dishwashers This device is designed to trip if current...

Page 44: ... normal level 2 Water Valve WWHPSWV WR OO WR QRUPDO level Takes approximately 1 minute 3 Circulation Pump Runs for approximately 2 minutes pressing Start button will alternate lower spray arm to mid and upper spray systems there will be a one or eight second pause see diverter operation 4 Heater Turns on heater for a maximum of 2 minutes 5 Detergent Module Turns on detergent module solenoid for a ...

Page 45: ...ted Dry for 5 seconds 7X per 3 seconds Current Sense Module is tripped See the CSM section of this guide 1x per second Communications lost between control boards Check connections replace UI or MC as needed Flashing rapidly 4x per second Software error replace MC 6WHDG RȺ Dishwasher is not powered check supply voltage replace MC as needed Steady On UI personality not set communications lost betwee...

Page 46: ...ripping is likely external to the board itself The board should only be replaced after all other diagnostic tests have been completed and all other potential causes have been ruled out Potential causes of current leakage to ground could be due to water leaking onto a live component a component malfunction or a fault within the wiring harness If water caused the CSM to trip the leak must be repaire...

Page 47: ...ional 4 Remove the junction box cover 5 Remove two 1 4 in hex head screws on the control box 6 Pull down on the bottom cover at the front of control box While pulling down on the front of the bottom cover slide the cover forward to clear the back lip and junction box bracket 7 Pull cover and control forward taking care not to damage the board or the wiring 8 To remove the control board from the bo...

Page 48: ...x per 3 seconds Dishwasher is running a cycle 4x per 3 seconds Dishwasher is paused close the door and press Start to resume the cycle 5x per 3 seconds Dishwasher has completed a cycle and the Clean Light is on door has not been opened 6x per 3 seconds Dishwasher is in Demo Mode To exit Demo Mode press and hold Start and Heated Dry for 5 seconds 7X per 3 seconds Current Sense Module is tripped See...

Page 49: ...ont left corner under the dishwasher As with past GE Dishwashers it is secured to the left base leg DVVHPEO 7KH ÀRRG ÀRDW LV ORFDWHG LQ WKH VXPS 7KH ÀRRG VZLWFK LV ORFDWHG RQ WKH ERWWRP RI WKH VXPS 7KH VZLWFK ZLOO RSHQ WKH OO FLUFXLW VKRXOG WKH OO OHYHO UHDFK D QHDU ÀRRG FRQGLWLRQ Components Water Level To check for proper water level place the dishwasher in Service Mode and run the Fill Test see ...

Page 50: ... 50 Diagnostics ...

Page 51: ...de 4 6RPH LQVWDOODWLRQV PD DOORZ ÀRRG VZLWFK removal without removing the sump See the Sump Module Removal section of this service guide if needed 5 7KH ÀRRG VZLWFK PD QRZ EH UHPRYHG E removing the 1 4 in hex head screw Flood Float and Switch Fill Funnel and Hose The Fill Funnel is located on the left side of the dishwasher tub and must be removed from installation to gain access Remove by turning...

Page 52: ...er 2 Remove the toe kick 3 Remove two 1 4 in hex head screws from the bracket to the leg assembly 4 6OLGH WKH EUDFNHW RȺ RI WKH OHJ 5 Remove the wire harness 6 5HPRYH WKH OO KRVH E XVLQJ SOLHUV WR UHPRYH tension on the spring clamp Spring Clamp Fill Valve ...

Page 53: ... RSHUDWLRQ FRPSRQHQWV UHPRYDO SURFHGXUHV DQG GLDJQRVWLFV The new 2015 Plastic Tub Dishwasher features alternating spray arms allowing low water use helping HQHUJ HȻFLHQF GLYHUWHU V VWHP LV XVHG WR LVRODWH WKH ZDVK DUPV DQG LV FRQWUROOHG E F FOLQJ WKH ZDVK pump as described later in this section Some models have a wash zone feature which allows the consumer WKH ÀH LELOLW RI ZDVKLQJ LQ WKH ORZHU RU ...

Page 54: ... ZD V WR FRPPXQLFDWH results and progress 2 Remove the bottom rack for an unobstructed view of the lower spray arm 3 Enter Consumer Error Mode 4 Enter Service Mode 5 Open the dishwasher door all the way to 90 degrees 6 Place the WX05X20002 Clear Door into the tub opening starting at the bottom WARNING To prevent any damage do not close the dishwasher door when the clear door is in use 7 The clear ...

Page 55: ...ol board If found open while testing for no circulation pump operation the main control and circulation pump must be replaced If 120 VAC is not found at Main Control J703 2 to J703 3 check the fuse at the points shown in the below illustration If an open circuit is seen replace the main control and circulation pump Circulation Strip Circuit ...

Page 56: ...mp RRG OWUDWLRQ LV NH WR JRRG ZDVK SHUIRUPDQFH 7KH 8OWUD LQH OWHU LV FRQVXPHU UHPRYDEOH ZLWK D twist lock design The Owner s Manual advises the consumer to remove and clean every 60 days or more frequently depending on use NOTE Using EUXVKHV RU VFRXULQJ SDGV ZLOO GDPDJH WKH OWHU 7KH 9HQW DSV DOORZ IRU DLU XQGHU WKH OWHU WR HVFDSH and prevent air locks in the wash and drain pumps They should also b...

Page 57: ...ide for sump removal instructions 5 Loosen the inlet and outlet wash motor clamps 6 6OLGH WKH ZDVK PRWRU RȺ RI WKH KDQJHU DQG remove and discard the one time use clamps WARNING GE Factory Service Technicians are REQUIRED to follow Lockout Tagout LOTO 6 Step Process prior to beginning repair Diverter The Diverter is the key component which allows low water use by alternating water to the lower spra...

Page 58: ...gain seals the rear port or upper spray arms The cycle repeats Outlet Lower Spray Arm Inlet Outlet Mid Spray Arm Bottle Wash Upper Sprayer Bypass Diverter Check Ball 7KH ZDVK SXPS WXUQV RQ ZDWHU ÀRZV WR WKH lower spray arm and the check ball blocks the rear port or upper spray conduit At the same time low pressure and low volume water enters WKH PDLQ FRQGXLW OOLQJ WKH FRQGXLW ZLWK QR actual spray ...

Page 59: ...n the diverter seal will aid diverter installation Turbidity Sensor and Thermistor Operation The Turbidity Sensor measures the amount of VXVSHQGHG SDUWLFOHV RI WKH OWHUHG ZDVK ZDWHU 7KH sensor assembly contains a LED transmitter which emits light and a receptor similar to a photo cell which receives light The wash water passes between the transmitter and receptor the control interprets these readi...

Page 60: ...s will enter a calibration at the HQG RI WKH UVW F FOH WKDW WKH FRQWURO FRPSOHWHV DV PHQWLRQHG DERYH I WKH UVW F FOH LV LQWHUUXSWHG DQG calibration does not occur calibration will retry on the next cycle until it is completed Calibration will not occur on demand Turbidity Sensor Diagnostics If the turbidity sensor fails open or shorted the FRQWURO ZLOO GHIDXOW WR WKH PD LPXP OOV DQG circulation ti...

Page 61: ... 61 Conduits and Spray Arms Upper Spray System Bottle Wash Cover Bottle Wash Hose Bottle Wash Manifold Bottle Wash Clip Mid Conduit Mid Spray Arm Main Conduit Lower Spray Arm Sump ...

Page 62: ...tab and pull up on the conduit to release from the diverter 5 LVHQJDJH WKH KHDWHU FOLS DQG ÀH WKH PDLQ conduit to complete the removal NOTE Using rinse aid or water on the main conduit seal in the diverter will aid main conduit installation Spray Arms Lower and Mid Spray Arms are twist lock design and are the similar size and shape The lower spray arm has heat shields on the bottom and is attached...

Page 63: ...embly and has a twist lock design To remove turn the nut counter clockwise Only the lower spray arm has heat shields Middle Spray Arm The Mid Spray Arm provides an upward directed spray pattern to the upper rack To remove the mid spray arm turn the nut clockwise looking down through the upper rack Mid Conduit Cover Gasket Check Valve Main Conduit Body Bottle Wash Hose Cover Bottle Wash Supply Hose...

Page 64: ...trol changes the wash algorithm The upper spray arm and bottle wash jets are cycled for a longer time and 23 minutes is added to most cycles when selected Illustrations for the bottle wash system and removal may be found in the Upper Rack section of this service guide Upper Spray System The upper sprayer provides a gentle shower down to the top rack The spray bracket is attached to the main condui...

Page 65: ...artial Drain which Changes the Algorithm to 3 seconds on VHFRQGV RȺ 3 seconds on VHFRQGV RȺ 15 seconds on A 12 foot drain hose accessory is available separately Part GPF12 The drain pump has a maximum height capability of 72 inches poor drain will result if drain hose is higher than 72 inches Drain Components The Drain Pump is located on the sump assembly and uses a hose to connect the sump to the...

Page 66: ... 66 Diagnostics Drain Pump Strip Circuit ...

Page 67: ...emove power to the dishwasher 2 Remove the door consult Door Removal section of this service guide 3 Remove the sump assembly see Sump Removal section of this service guide 4 To remove the harness connector press in on the tab then pull to remove the connector 5 Loosen or remove the Drain Pump Bracket 6 Loosen the hose clamp and discard remove or replace the drain pump Mounting Screw Grommet Brack...

Page 68: ...s selected Boost wash options will change the time needed due to hotter temperatures in rinse for options and cycle selected The below table represents a normal cycle with heated dry option only selected 6SHFL FDWLRQV The Calrod Heating element is rated at 120 VAC Dry System Heat Element Heater Supports Heater Clip on Main Conduit Gasket Nut Tub TCO 4 Pass Heater Algorithm Dry Cycle Normal with He...

Page 69: ... REQUIRED to follow Lockout Tagout LOTO 6 Step Process prior to beginning repair HDWLQJ OHPHQW Dual wattage occurs due to the heat level in the element raising the resistance of the internal element As water quenches the heat on the case resistance lowers and wattage rises ...

Page 70: ...XPS UHPRYDO to gain access to the element nuts The second method requires the dishwasher be removed from its installation Element Removal Without Uninstalling the Dishwasher 1 Disconnect power to the dishwasher 2 Remove the lower rack 3 Remove the door see Door Removal 4 Remove the sump assembly see Sump Removal 5 Disconnect the two wire leads to the heater 6 Remove the two 15 16 in heater nuts 7 ...

Page 71: ...able ohm check A power dry cycle is 50 minutes then the Clean light comes on If the consumer does not open the door the fan will run an extra 90 minutes before shutting RȺ I WKH FRQVXPHU RSHQV WKH GRRU WKH IDQ ZLOO VKXW RȺ DQG QRW UHVWDUW VKRXOG WKH GRRU EH FORVHG DQG latched Diagnostics The door will have to be removed and separated The door can be plugged back in and put into Service Mode to mak...

Page 72: ... 72 Schematics GDF570SxJ0xx ...

Page 73: ... 73 DDT595SxJ0xx GDF650SxJ0xx GDT655SxJ0xx GDT695SxJ0xx ...

Page 74: ...RANTIES Your sole and exclusive remedy is product repair as provided in this Limited DUUDQW Q LPSOLHG ZDUUDQWLHV LQFOXGLQJ WKH LPSOLHG ZDUUDQWLHV RI PHUFKDQWDELOLW RU WQHVV IRU D particular purpose are limited to one year or the shortest period allowed by law This warranty is extended to the original purchaser and any succeeding owner for products purchased in Canada for home use within Canada In ...

Page 75: ...ions 9 Electronic Controls 13 43 F Fan 8 9 36 71 Fill Funnel 51 Fill System 40 49 Fill Valve 52 Filtration 53 56 Flood Switch 9 49 51 Front Control Console 31 32 H Heat Element 68 70 Hinges 20 Hose 40 49 51 57 63 I Inner Door Panel 35 Inner Door Vent Cover 30 J Junction Box 19 L Latch Switch Diagnosis 22 Level Legs 20 Light Pipe 32 33 Lower Rack 25 M Main Conduit 57 62 63 68 Main Control Board CSM...

Page 76: ...19 Tools Needed 9 Top Control Console Cover 34 Top Control Panel 32 Troubleshooting 13 Tub and Structure 19 53 57 70 Tub Gasket 21 Tub TCO 9 70 Turbidity Sensor 9 43 53 59 U UI Diagnostics 48 Upper Spray System 8 W Warranty 74 Water Level 49 ...

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GE DDT595SxJ0 Series, Technical Service Manual

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