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GE 90-30 PLC, Installation And Hardware Manual

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Maintenance and Troubleshooting

GFK-0356Q

Chapter 13  Maintenance and Troubleshooting

13-3

13

 

Troubleshooting Features of Programming Software

Detailed information about the following items are found in GFK-0467, 

Series 90-30/20/Micro

PLC CPU Instruction Set Reference Manual, 

and

 

GFK-0466

, Series 90-30/20/Micro Programming

Software User’s Manual.

  

Ladder Screens

Contacts, connections, and coils displayed on the ladder screens that are ON (passing power or
energized) are displayed in enhance brightness, allowing the tracing of signals through the
program.  Addresses that refer to physical input (%I and %AI) and output signals (%Q and %AQ)
can be checked against module status lights, voltages, etc. to verify that the hardware is working
properly.

Configuration Screens

Normally, the following information is obtained from the system documentation.  However, if they
are not available, the configuration screens can be used to determine:

•

 

If the software configuration matches the actual hardware.    Sometimes, while
troubleshooting, a module is installed in an incorrect slot by mistake.  This will create a fault in
one of the two fault tables.  The correct configuration can be determined from the
Configuration Screens.

•

 

The memory addresses that a particular module is using.

Fault Tables

There are two fault tables, the “PLC Fault Table,” and the “I/O Fault Table.”  The fault tables can
be viewed using the PLC programming software.  These fault tables will not report such things as a
defective limit switch, but will identify system faults such as:

•

 

Loss of or Missing Modules

, 

System Configuration Mismatch

.

•

 

CPU hardware failure, Low Battery

•

 

PLC Software Failure, Program Checksum Failure, No User Program, PLC Store Failure

s.

System Status References

These discrete references (%S, %SA, %SB, and %SC) can be viewed in the System Reference
(Status) Table, or on-screen if used in the ladder program, for determining the status of various
conditions and faults.  For example, the %SC0009 bit turns on if a fault is logged in either fault
table. Another example is that bit %SA0011 will turn on if the CPU memory backup battery is low.
The 

Series 90-30 PLC CPU Instruction Set Reference Manual

, GFK-0467, includes a “System

Status Reference Table.”

Summary of Contents for 90-30 PLC

Page 1: ...GE Intelligent Platforms Programmable Control Products Series 90 30 PLC Installation and Hardware Manual GFK 0356Q January 2010 ...

Page 2: ...e the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Intelligent Platforms assumes no obligation of notice to holders of this document with resp...

Page 3: ...echnical Support Email 7H8Hsupport ip ge com Customer Care Email 9H10Hcustomercare ip ge com Primary language of support English Europe the Middle East and Africa Online Technical Support 11H12Hwww ge ip com support Phone 800 1 433 2682 Technical Support Email 13H14Hsupport emea ip ge com Customer Care Email 15H16Hcustomercare emea ip ge com Primary languages of support English French German Itali...

Page 4: ......

Page 5: ... required to correct the interference at his own expense The following note is required to be published by the Canadian Department of Communications NOTE This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the radio interference regulations of the Canadian Department of Communications The following statements are required to appear ...

Page 6: ......

Page 7: ... 100BaseTx auto negotiating full duplex Ethernet ports Models 364 release 9 10 and later and 374 are the only Series 90 30 CPUs that support Ethernet Global Data Note that the CPU374 is supported only by the Windows based programmers Ŷ Other corrections and clarifications as necessary Related Publications For more information on Series 90 30 products refer to these publications For a publication t...

Page 8: ...ollower Mode User s Manual GFK 0823 Series 90 30 I O LINK Master Module User s Manual GFK 0828 Series 90 30 Diagnostic System User s Manual GFK 0840 Motion Mate APM300 for Series 90 30 PLC Standard Mode User s Manual GFK 0867 GE Product Agency Approvals Standards General Specifications GFK 0898 Series 90 30 PLC I O Module Specifications GFK 1028 Series 90 30 I O Processor Module User s Manual GFK ...

Page 9: ... with Holding Screws 2 7 Baseplate Mounting 2 8 Mounting a Baseplate to a Panel 2 8 Mounting a Baseplate to a 19 Rack 2 8 Grounding Procedures 2 11 System Grounding Procedures 2 11 Ground Conductors 2 11 Series 90 30 PLC Equipment Grounding 2 12 Baseplate Safety Grounding 2 12 Grounding 19 Rack Mounted Baseplates 2 13 Programmer Grounding 2 13 Module Shield Grounding 2 14 Shield Grounding Informat...

Page 10: ...Source Connections 2 27 DC Input Wiring to AC DC and DC Only Power Supplies 2 27 24 VDC Output All Supplies 2 27 Basic Installation Procedure 2 28 Chapter 3 Baseplates 3 1 Baseplate Types 3 1 Common Baseplate Features 3 1 Two Baseplate Sizes 3 2 Baseplate Terms 3 3 CPU Baseplates 3 4 Embedded CPU Baseplates Figures 3 2 and 3 3 3 4 Modular CPU Baseplates Figures 3 4 and 3 5 3 6 Expansion Baseplates...

Page 11: ...ation for IC693PWR328 Power Supply 4 12 IC693PWR331 High Capacity Power Supply 24 VDC Input 4 13 Current Derating for Higher Temperatures 4 14 Calculating Input Power Requirements for IC693PWR331 4 15 Field Wiring Connections to the DC Input Only Power Supplies 4 15 Common Series 90 30 Power Supply Features 4 16 Status Indicator Lights on all Power Supplies 4 16 Input Overvoltage Protection Device...

Page 12: ...es of the 350 364 CPUs 5 18 CPU350 and CPU360 Hardware Features 5 18 CPU Firmware Upgrade 5 18 CPU351 CPU352 and CPU363 Hardware Features 5 19 CPU Firmware Upgrade 5 19 Keyswitch 5 19 Shield Ground Connection Tab 5 20 Serial Ports 5 20 Serial Port Front Panel Connectors 5 20 Serial Port Status LEDs 5 20 Protocols Supported 5 21 Pin Assignments for CPU351 CPU352 and CPU363 Serial Ports 1 2 5 22 CPU...

Page 13: ... 6 8 Super Capacitor Memory Backup 6 8 Maintaining RAM Memory During Storage or Shipment of a CPU 6 9 Modular CPUs 6 9 Embedded CPUs 6 9 Battery Accessory Kit IC693ACC315 6 9 Battery Accessory Kit Installation 6 10 External Battery Module IC693ACC302 6 10 Batteries in Power Supplies on Expansion or Remote Racks 6 11 Chapter 7 Input Output Modules 7 1 Basic I O Module Types 7 1 Discrete I O Modules...

Page 14: ...umentation 8 5 IC693BEM331 Genius Bus Controller GBC 8 6 Number of Genius Bus Controllers 8 7 Status LEDs 8 7 Compatibility 8 7 Series 90 30 PLC 8 7 Series Six PLC 8 7 Genius Hand Held Monitor 8 8 Hand Held Programmer 8 8 Genius I O Blocks 8 8 Genius Bus 8 8 Diagnostics 8 8 Datagrams 8 9 Global Data 8 9 Sending Global Data 8 9 Receiving Global Data 8 9 Genius Bus Controller Documentation 8 9 IC693...

Page 15: ...le CMM 8 34 IC693ADC311 Alphanumeric Display Coprocessor ADC 8 35 IC693TCM302 303 Temperature Control Modules TCM 8 37 Connections 8 37 LED Indicators 8 38 Internal Fuse 8 38 Automatic Data Transfers Between TCM and PLC 8 38 Comparison of TCM302 and TCM303 Modules 8 39 IC693PTM100 101 Power Transducer PTM 8 40 Difference Between PTM100 and PTM101 8 40 Capabilities 8 40 Operating Modes 8 40 Automat...

Page 16: ... 9 9 Model CSE331 and CSE340 Modular CPUs 9 10 CPU Serial Port Connector on Power Supply 9 11 Configuring the State Logic CPUs 9 11 State Logic CPU Firmware and PROM Configurations 9 13 State Logic CPU Data Sheets 9 13 CSE311 Catalog Number IC693CSE311 9 14 CSE313 Catalog Number IC693CSE313 9 15 CSE323 Catalog Number IC693CSE323 9 16 CSE331 Catalog Number IC693CSE331 9 17 CSE340 Catalog Number IC6...

Page 17: ... 10 24 Two Types of Custom Built Cables 10 24 Components Needed to Build Custom Length I O Bus Expansion Cables 10 24 Expansion Port Pin Assignments 10 25 I O Expansion Bus Termination 10 25 Shield Treatment 10 26 Alert for Users of Early Remote Baseplate Versions 10 26 Making a 100 Shielded Cable 10 27 Wiring Diagrams 10 28 Application Examples 10 31 Expansion System Cable Connections 10 31 Remot...

Page 18: ... Terminal Block Connector 24 Pin10 54 Function of cable 10 54 Cable Specifications 10 54 Connector Depth 10 55 IC693CBL327 328 I O Interface Cables with Right Angle 24 Pin Connector 10 57 Description 10 57 Applications 10 57 Specifications 10 58 Connector Depth for Cables IC693CBL327 328 10 58 Building Custom Length 24 pin Connector Cables 10 59 Connector Depth for Custom Built Cables 10 60 Possib...

Page 19: ...lectrical Failure 12 8 Protection From Design Changes or Overrides 12 9 Safety Documentation 12 10 Guarding Against Unauthorized Operation 12 10 Labeling Guarding and Lighting Issues 12 10 Equipment Accessibility Issues 12 10 Number of Modules Per Series 90 30 PLC System 12 11 Calculating Power Supply Loading 12 12 Load Requirements for Hardware Components 12 12 Power Supply Loading Calculation Ex...

Page 20: ... 5 Module Fuse List 13 6 Spare Replacement Parts 13 7 Preventive Maintenance Suggestions 13 8 Getting Additional Help and Information 13 9 Appendix A Serial Ports and Cables A 1 RS 422 Interface A 1 Cable and Connector Specifications A 2 Series 90 PLC Serial Port A 3 Workmaster Serial Port A 4 RS 232 RS 485 Converter A 7 IC690ACC901 Miniconverter Kit A 7 IC690ACC900 Obsolete Converter A 7 Serial C...

Page 21: ...232 Port D 2 Pin Assignments RS 422 Port D 2 System Configurations D 3 Cable Diagrams Point To Point D 3 Appendix E IC690ACC903 Port Isolator E 1 Connectors E 2 Logic Diagram E 3 Installation E 4 Specifications E 7 Appendix F Calculating Series 90 30 Heat Dissipation F 1 Overview F 1 Information Required F 1 Procedure F 2 Step 1 Basic Method to Calculate Module Dissipation F 2 Step 2 Calculation f...

Page 22: ...ce H 3 I O Face Plate for 16 Point Modules H 3 I O Face Plate Installation H 3 Module Wiring Information H 4 Cable Information H 4 Connector Pin Orientation and Connection to Module Terminal H 5 Terminal Block Information H 5 IC693ACC329 TBQC Terminal Block H 6 IC693ACC330 TBQC Terminal Block H 7 IC693ACC331 TBQC Terminal Block H 8 IC693ACC332 TBQC Terminal Block H 9 IC693ACC333 TBQC Terminal Bloc...

Page 23: ...ansceivers J 1 IC649AEA102 Ethernet 10BASE T Transceiver J 1 Power Requirement J 1 LED Indicator Lights J 1 IC649AEA103 Ethernet 10BASE2 Transceiver J 2 Power Requirement J 2 LED Indicator Light J 2 Appendix K Tables and Formulas K 1 AWG to Metric Wire Size Conversion K 2 Temperature Conversion K 3 Formulas K 3 Conversion Information K 4 English and Metric Equivalents K 5 Appendix L 44A420084 001 ...

Page 24: ...g Using IC693ACC308 Adapter Bracket 2 9 Figure 2 9 IC693ACC313 Recessed Mount Adapter Bracket 2 10 Figure 2 10 Recommended System Grounding 2 11 Figure 2 11 Baseplate Grounding 2 12 Figure 2 12 CPU 351 or 352 Attaching Shield Ground Wire 2 14 Figure 2 13 CPU 351 or 352 Mounting the Shield Grounding Bracket and Wire 2 15 Figure 2 14 CPU 363 CPU364 or CPU374 Attaching Ground Wire 2 16 Figure 2 15 Po...

Page 25: ... 48 VDC Power Supply 4 8 Figure 4 6 Series 90 30 48 VDC Input Power Supply IC693PWR328 4 10 Figure 4 7 Typical Efficiency Curve for IC693PWR328 Power Supply 4 11 Figure 4 8 Series 90 30 24 VDC Input High Capacity Power Supply IC693PWR331 4 13 Figure 4 9 5 VDC Current Output Derating for Temperatures above 50 C 122 F 4 14 Figure 4 10 Overvoltage Protection Devices and Jumper Strap 4 17 Figure 4 11 ...

Page 26: ...rnet Interface Module 8 29 Figure 8 19 Programmable Coprocessor Module PCM 8 31 Figure 8 20 Communications Control Module 8 34 Figure 8 21 Alphanumeric Display Coprocessor Module ADC 8 35 Figure 8 22 IC693TCM302 303 Temperature Control Module TCM 8 37 Figure 8 23 IC693PTM100 101 Components 8 41 Figure 8 24 IC693PTM100 101 Component Mounting 8 42 Figure 9 1 AD693CMM301 State Logic Serial Communicat...

Page 27: ... Diagram 10 30 Figure 10 21 Example of Connecting Expansion Baseplates 10 31 Figure 10 22 Example of Connecting Expansion and Remote Baseplates 10 32 Figure 10 23 Wiring Connections for IC693CBL303 and Custom Built Cables 10 34 Figure 10 24 Hand Held Programmer Cable Connection to a Series 90 30 PLC 10 34 Figure 10 25 Wye Cable 10 35 Figure 10 26 Wye Cable Connections 10 36 Figure 10 27 32 Point I...

Page 28: ...ibles Personal Computer to Series 90 PLCs A 9 Figure A 5 Workmaster or IBM XT compatibles Personal Computer to Series 90 PLCs A 9 Figure A 6 Typical RS 422 Host to PLC Connection with Handshaking A 10 Figure A 7 Workmaster II Series 90 PLC Multidrop Connection A 11 Figure A 8 Workmaster Series 90 PLC Multidrop Connection A 12 Figure A 9 IBM AT Series 90 PLC Multidrop Connection A 12 Figure A 10 IB...

Page 29: ...k H 6 Figure H 4 IC693ACC330 TBQC Terminal Block H 7 Figure H 5 IC693ACC331 TBQC Terminal Block H 8 Figure H 6 IC693ACC332 TBQC Terminal Block H 9 Figure H 7 IC693ACC333 TBQC Terminal Block H 10 Figure H 8 IC693MDL654 32 Point Module H 11 Figure H 9 IC693ACC337 TBQC Terminal Block H 13 Figure I 1 Series 90 30 Multidrop Example I 1 Figure I 2 Multidrop Cable Wiring Diagram I 3 Figure I 3 Connecting...

Page 30: ... Table 5 3 Series 90 30 CPU Capacities 5 10 Table 5 4 Range and Size of User References for CPU Models 311 341 5 11 Table 5 5 Range and Size of User References for CPU Models 350 through 374 5 12 Table 5 6 Port 1 RS 232 5 22 Table 5 7 Port 2 RS 485 5 22 Table 7 1 IC693DVM300 Specifications 7 13 Table 7 2 IC693DVM300 Connections 7 14 Table 7 3 Series 90 30 Discrete I O Modules 7 15 Table 7 4 Series...

Page 31: ...2 Interface for Converter B 4 Table B 2 RS 422 RS 485 Interface for Converter B 5 Table B 3 Jumper Configuration for RS 422 RS 485 to RS 232 Converter B 8 Table B 4 Specifications for IC690ACC900 Converter B 9 Table C 1 Isolated Repeater Converter Pin Assignments C 4 Table D 1 Miniconverter RS 232 Port D 2 Table D 2 Miniconverter RS 422 Port D 2 Table D 3 Miniconverter Specifications D 4 RS 485 Co...

Page 32: ...ntroduced in this chapter so you can see how they fit together Baseplates Power Supplies CPUs I O Modules Option Modules Cables Baseplates The baseplates are the foundation of the PLC system because most other components mount on them As a basic minimum every system has at least one baseplate which usually contains the CPU in which case it is referred to as the CPU Baseplate Many systems require m...

Page 33: ...yond the basic functions These provide such things as communications and networking options motion control high speed counting temperature control interfacing to operator interface stations etc Cables These connect the PLC components together or to other systems Many standard prefabricated cables are available from GE They are primarily used to Interconnect baseplates Connect a programmer to the C...

Page 34: ...Power Supply CAUTION PROGRAMMABLE CONTROLLER BASE 5 SLOT Figure 1 1 Five Slot CPU Baseplate Next we ll add a power supply module It mounts in the unnumbered slot on the left end of the baseplate This slot has a unique connector that will only fit a power supply module 100 240 VAC PROGRAMMABLE CONTROLLER PWR OK RUN BATT Series 90 30 POWER SUPPLY 50 60 HZ 100VA 125VDC 50W INPUT 24 VDC OUTPUT 0 8A MA...

Page 35: ... in baseplate slot 1 next to the power supply Slot 1 has a unique connector that will only fit CPU or special Option modules CPU331 Figure 1 3 CPU Module To finish we will add some I O modules to baseplate slots 2 through 5 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F Figure 1 4 I O Module ...

Page 36: ...LOST IF POWER SUPPLY IS REMOVED FOR LONGER THAN 1 HOUR C P U NON CPU SLOTS I O 2 I O 3 I O 4 I O 5 CPU331 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F A1 A2 ...

Page 37: ...ludes properly installed incoming power to the power supply as well as wiring from the I O modules to field devices such as switches sensors solenoids relays etc Program An application program for the PLC to run This is developed with GE PLC programming software What if the application requires more than five modules You could use a 10 slot baseplate shown in the next picture HIGH CAPACITY 125 VDC...

Page 38: ...t racks you could have 70 more modules Racks are interconnected in a daisy chain cabling arrangement This interconnection system is called the I O Expansion Bus The connections are made from one baseplate s I O Bus Expansion Connector shown in the figure above to the next one s The I O Bus Expansion Cables shown below have a double connector on one end to facilitate these connections Male Connecto...

Page 39: ...TE MAXIMUM DISTANCE FROM CPU 700 FEET 213 METERS REMOTE BASEPLATE Figure 1 9 Connecting Expansion and Remote Baseplates What is the Difference Between Expansion and Remote baseplates The main factor to consider is distance How far will the baseplate be from the CPU baseplate If the cabling distance from the CPU baseplate is 50 feet 15 meters or less use an Expansion baseplate The Expansion basepla...

Page 40: ...Coprocessor Modules CMM using the RS 485 standard can cover up to 4 000 feet 1 219 meters as shown in Example 2 below And virtually unlimited communication distances can be attained with modems and telephone lines or radio transmitters Also there are numerous networking options available such as Ethernet or WorldFIP CPU GBC CPU GBC Shielded Twisted Pair Cable 7 500 Feet 2 286 Meters Maximum Length...

Page 41: ...ainer should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment However GE will fully cooperate with you if such action is necessary Pre installation Check After unpacking Series 90 30 PLC racks cables modules etc record all serial numbers Serial numbers are printed on the module pac...

Page 42: ...ress for CPU374 4 Certification UL CE etc section of label 5 Module connector plugs into baseplate backplane connector 6 Release lever spring loaded 7 Ventilation openings in module case top and bottom 8 Front cover holding tabs two on each side of module 9 Front cover shown or terminal board for I O modules 10 Front cover faceplate or hinged cover for terminal board 11 Lens cap some modules do no...

Page 43: ...st be installed in the left end unnumbered slot only and a CPU module and some special Option modules can only be installed in Slot 1 of a CPU baseplate I O Modules and most Option modules install in slots numbered 2 and higher Ŷ Grasp the module firmly with terminal board toward you and with rear pivot hook facing away from you Ŷ Align the module with the desired baseplate slot and connector Tilt...

Page 44: ...o not have to unwire the terminal board or cables The procedure for removing a terminal board is described later in this section Ŷ Locate the release lever at the bottom of the module and firmly press it up towards the module Ŷ While holding the module firmly at its top and fully depressing release lever swing pivot the module upward release lever must be free of its retaining slot Ŷ Disengage piv...

Page 45: ...of the terminal board to the lower slot on the module Ŷ Push the terminal board toward the module until it snaps into place Ŷ Open the terminal board cover and ensure that the latch on the module is securely holding the terminal board in place Caution Compare the module catalog number on the label on the back of the hinged door see Figure 2 6 and the label on the side of the module see below to en...

Page 46: ...e a terminal board Ŷ Open the plastic terminal board cover Ŷ Push up on the jacking lever to release the terminal block JACKING LEVER Ŷ Grasp pull tab and pull it towards you until contacts have separated from module housing and bottom pivot hook has disengaged PULL a43715 TAB Figure 2 5 Removing a Module s Terminal Board ...

Page 47: ...ard to module connections from deteriorating in applications where the PLC is subjected to severe vibration A1 A2 A4 A3 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F 2 6 8 10 12 14 16 18 20 4 A2 A5 IC693MDL730F A1 A6 Removeable Terminal Board Hinged Cover Holding Screw Holding Screw A3 A4 A7 A8 Module Catalog Number Figure 2 6 Terminal Board with Holding Screws Ŷ Removing To Remove these terminal boards fir...

Page 48: ...er has details Ŷ The Rack Number Selection switch must be set on each Expansion or Remote baseplate A CPU baseplate does not require this switch Rack numbers should be assigned by the system designer Failure to set the Rack Number Selection switches properly will result in system malfunction See the Baseplates chapter for details on setting these switches Mounting a Baseplate to a 19 Rack Two opti...

Page 49: ...rt two screws 1 at top 1 at bottom from back of base unit through base unit and bracket Tighten screws to secure bracket to base unit Note Baseplate is shown with cover removed for illustration purposes It is not necessary to remove the baseplate cover to install the bracket Figure 2 7 IC693ACC308 Front Mount Adapter Bracket Installation Dimensions for rack mounting a 10 slot baseplate with the IC...

Page 50: ...gust 2002 GFK 0356Q 2 0 160 4 06 dia x 4 0 842 21 4 0 346 8 8 Inside 1 630 41 4 16 850 428 18 122 460 3 3 540 90 4 000 101 6 0 280 7 1 1 368 34 7 0 439 11 2 DIMENSIONS IN INCHES MILLIMETERS IN PARENTHESES Figure 2 9 IC693ACC313 Recessed Mount Adapter Bracket ...

Page 51: ...earth minimizes exposure to shock in the event of short circuits or equipment malfunction Ŷ The Series 90 30 PLC system requires proper grounding for correct operation Ground Conductors Ŷ Ground conductors should be connected in a tree fashion with branches routed to a central earth ground point shown in the figure below This ensures that no ground conductor carries current from any other branch T...

Page 52: ...w Connect the other end of this ground wire to a tapped hole in the panel that the baseplate is mounted to using a machine screw star lock washer and flat washer Alternately if your panel has a ground stud it is recommended you use a nut and star lock washer for each wire on the ground stud to ensure adequate grounding Where connections are made to a painted panel the paint should be removed so cl...

Page 53: ...d wire connecting the Adapter Bracket to a solid chassis ground on the 19 Rack should be installed Use the same or equivalent hardware and paint removal scheme as shown in Figure 2 11 Ŷ If using the Surface Mount Adapter Bracket IC693ACC308 the ground wire should be run from the baseplate as shown in Figure 2 11 to a solid chassis ground on the 19 Rack Use the same or equivalent hardware and paint...

Page 54: ...ot where it is installed Two methods are provided for making this ground connection Each CPU comes with an EMC Grounding Kit 44A737591 G01 that contains a ground wire grounding bracket and screws 1 The connection from the CPU to frame ground can be made using the ground wire part number 44A735970 001R01 that comes with the module in the EMC Grounding Kit This wire has a stab on connector on one en...

Page 55: ...ainted surface the paint should be removed down to bare metal under the bracket to ensure good contact between the bracket and the surface See the next figure MOUNT ON GROUNDED ENCLOSURE USE 2 6 THREAD ROLLING SCREWS N666P13006B6 USE 2 4 THREAD ROLLING SCREWS N666P9004B6 44C715646 001R01 CPU351 or 352 PAINT REMOVED WHERE BRACKET MOUNTS TO PANEL BRACKET Figure 2 13 CPU 351 or 352 Mounting the Shiel...

Page 56: ...ethod is suitable for a shield ground but not suitable for a safety ground MOUNT ON GROUNDED ENCLOSURE USE 1 6 MACHINE SCREW STAB ON CONNECTOR 44A735970 001R01 BOTTOM OF CPU MODULE REMOVE PAINT UNDER RING TERMINAL OR INSTALL STAR LOCK WASHER BETWEEN RING TERMINAL AND PANEL CPU363 CPU364 or CPU374 6 TAPPED HOLE Figure 2 14 CPU 363 CPU364 or CPU374 Attaching Ground Wire Additional Modules with Shiel...

Page 57: ...or neutral Ŷ Yellow Secondary power source not controlled by the main disconnect Alerts maintenance personnel that there may be power present from an external source even if the equipment is disconnected from its main power source Wire Routing To reduce noise coupling among PLC wires it is recommended you keep electrically noisy wiring such as AC power wiring and Discrete Output Module wiring phys...

Page 58: ... of wiring time per module compared with hand wiring from a module s removable terminal board to a user supplied panel mounted terminal block or strip Ŷ Older 32 point I O modules have one 50 pin connector on the front of the module that is either connected by a cable with a connector on each end to a Weidmuller panel mounted terminal block Weidmuller catalog no 912263 or is connected by a cable w...

Page 59: ...Pin Connector Modules These 50 Pin modules are an older design and are not generally used on new systems unless to fulfill standardization requirements They are mainly used as replacements for existing installations For new installations we recommend the dual 24 pin connector style because they have additional features not found on the older modules LED indicators TBQC and it is much easier to fab...

Page 60: ...and mounts on a standard 35 mm DIN rail Ŷ Connect a pair of TBQC cables IC693CBL329 334 between the module s faceplate connector and the connectors on the two TBQC terminal blocks Note that both a right side and left side cable is required See Appendix H for a list of cables Ŷ Wire I O devices to the terminal blocks See the Series 90 30 PLC I O Module Specifications Manual GFK 0898 for pin out inf...

Page 61: ... the device end In troubleshooting noise problems sometimes it is beneficial to experiment with the shield grounding point location Remember the cable shield should be grounded at one end only Also it is best to keep the length of stripped cable leads as short as possible to minimize the length of unshielded conductors that will be exposed to the noisy environment See the Series 90 30 PLC I O Modu...

Page 62: ...ard terminals Ŷ Ground each cable s shield at the module end only Do not connect the shields at the terminal strip end cut shields off at terminal strip end of cables and insulate with shrink tubing Ŷ Wire the field device to the terminal strip with shielded cables grounding the shields at the terminal strip end only cut shields off at field device end of cables and insulate with shrink tubing Als...

Page 63: ... accept solid or stranded wires but the wires in any given terminal should be the same type The suggested torque for the power supply terminal board is 12 in lbs 1 36 Newton meters Open the door protecting the terminal board and make the following connections from the AC power source and ground connections system grounding requirements are described in detail later in this chapter 1 These are wide...

Page 64: ...jumper strap which is installed at the factory If overvoltage protection is not required or is supplied upstream this feature can be disabled by leaving pin 4 unconnected by removing the jumper strap Also this jumper must be removed and external surge suppressors installed in installations with a Floating Neutral input please see the following section Special Instructions for Floating Neutral IT S...

Page 65: ...le impedance In Europe this is referred to as an IT system see IEC950 In a Floating Neutral System voltages measured from input terminals to protective earth ground may exceed the 264 Volts AC maximum input voltage specified in the power supply specifications in Chapter 24in this manual Example of Floating Neutral System L1 N PE This system must be installed using the special installation instruct...

Page 66: ...feature See the Overvoltage Protection Devices section of the Power Supplies chapter for details 3 Voltage surge protection devices such as MOVs MUST be installed between the following terminals Ŷ From L1 to earth ground Ŷ From L2 Neutral to earth ground The voltage surge devices must be rated such that the system is protected from power line transients that exceed Line voltage 100V N PE MAX The e...

Page 67: ...d terminal Connect the third terminal from the top to system ground 24 VDC Output All Supplies The bottom two terminals are connected to the isolated 24 volt DC output that can be used to supply power to input circuits within power limitations of the supply Warning If the same DC input power source is used to provide power to two or more power supplies in a Series 90 30 PLC System ensure that conn...

Page 68: ...using the dimensions given on your layout drawing or from the Baseplates chapter of this manual 3 Mark the hole locations for the baseplate safety ground wire see Baseplate Safety Ground in this chapter 4 Mark the hole locations for module shield ground connections if any See Module Shield Ground and accompanying sections in this chapter for instructions 5 Finish laying marking hole locations out ...

Page 69: ...oducing wires See the Wire Routing section of this chapter 13 Be sure to follow the information in the Wiring Guidelines section of this chapter to protect the system from electrical noise Install the power wires to the Power Supply and I O modules Ŷ I O modules with removable terminal boards You can wire the terminal boards in place on the modules or remove them from the modules before wiring Alt...

Page 70: ...d retainers for mounting the modules The plastic cover provides protection for the circuit board slotted holes for the module connectors and retainers and printed labels such as the baseplate description serial number and slot number labels There are three basic types of baseplates discussed in this chapter Ŷ CPU Ŷ Expansion Ŷ Remote Common Baseplate Features The following figure shows the feature...

Page 71: ...pply 6 Serial number label on bottom edge of baseplate 7 Backplane connectors for I O or Option modules slots 2 4 Note that the slot labeled CPU 1 is the backplane connector for a CPU module however on Embedded CPU Expansion and Remote baseplates this would be another I O or Option module slot 8 Slot number labels 9 Compliance label 10 Catalog number and certification UL CE etc label On an Embedde...

Page 72: ...cation of a faulted module CPU Baseplate A baseplate that either has a CPU built in to its backplane circuit board embedded CPU or one that has a slot for a plug in CPU module modular CPU There can only be one CPU baseplate in a Series 90 30 PLC system and it will always be called Rack 0 zero A CPU module can only mount in Slot 1 of a modular CPU baseplate A few special Option modules such as the ...

Page 73: ...U specifications for the embedded CPU are located in Chapter 4 The embedded CPU baseplates have the following features Ŷ The CPU type cannot be changed Ŷ They do not support the use of expansion or remote racks so these racks do not have an expansion connector like the modular CPU baseplates do Ŷ The models 311 and 313 are 5 slot baseplates and the model 323 is a 10 slot baseplate Ŷ Since they do ...

Page 74: ... firmware PROM Socket for Optional Program PROM I O 1 I O 2 I O 3 I O 4 I O 5 NON CPU SLOTS C P U Figure 3 2 Models IC693CPU311 and IC693CPU313 5 Slot Embedded CPU Baseplates POWER I O 1 1 BASE 10 SLOT PROGRAMMABLE CONTROLLER USER PROGRAM 1 HOUR LONGER THAN REMOVED FOR SUPPLY IS LOST IF POWER VALUES MAY BE AND REGISTER CAUTION SUPPLY WITH CPU NON CPU SLOTS C P U SYSTEM PROM PROGRAM PROM I O 2 I O ...

Page 75: ...seplate for connecting to an Expansion or Remote baseplate Ŷ Since the CPU is modular it can be replaced or changed to a different type if additional features are desired Ŷ Only one CPU baseplate is allowed per system If more than one baseplate is used in a system the additional ones must be either Expansion or Remote types Ŷ A modular CPU baseplate is always assigned by default Rack Number 0 I O ...

Page 76: ...s right end for connection to other baseplates Ŷ Available in two versions 5 slot IC693CHS398 and 10 slot IC693CHS392 Ŷ An Expansion backplane does not support the following intelligent option modules PCM ADC BEM330 and CMM311 These modules must be mounted in a CPU baseplate All other I O and option modules can be mounted in any type of rack Ŷ All Expansion baseplates must be connected to a common...

Page 77: ...odules residing in the Remote baseplate and the supply for the interface circuit associated with the I O Bus Expansion Interface Isolation helps prevent problems associated with unbalanced ground conditions Ŷ Maximum number of Remote baseplates allowed per system depends on the type of CPU they are used with For CPUs 331 340 and 341 the maximum is 4 For CPUs numbered 350 and higher the maximum is ...

Page 78: ... 3 4 5 6 DIP SW 1 2 3 X X X X X X X X X X CLOSED Figure 3 8 IC693CHS399 5 Slot Remote Baseplate PROGRAMMABLE CONTROLLER BASE 10 SLOT REMOTE I O 2 I O 3 I O 4 I O 5 I O 6 I O 7 I O 8 I O 9 I O 10 I O 1 POWER SUPPLY NON CPU SLOTS NON CPU SLOTS C PU E X P A N S I O N EXPANSION RACK 1 2 3 4 5 6 7 DIP SW 1 2 3 X X X X X X X X X X CLOSED Figure 3 9 IC693CHS393 10 Slot Remote Baseplate ...

Page 79: ...eplates however the cables used in a remote expansion system must use the cable type described in the Cables chapter 5 3 6 26 FOOT CABLES 50 FOOT CABLE FEMALE CONNECTOR MALE CONNECTOR MALE CONNECTOR MALE CONNECTOR MALE CONNECTOR Figure A Figure B Catalog Number Length Figure IC693CBL300 3 feet 1 meter continuous shield A IC693CBL301 6 feet 2 meters continuous shield A IC693CBL302 50 feet 15 meters...

Page 80: ... will usually be small with respect to the overall scan time For more detailed information on scan time calculations refer to Chapter 2 of GFK 0467 the Series 90 30 20 Micro PLC CPU Instruction Set Reference Manual Another important scan time consideration is the cable type used for communicating at longer distances Data propagation delay must be minimized to ensure proper system timing and margin...

Page 81: ...tes Expansion or Remote baseplates can be powered down individually without affecting the operation of other baseplates however powering off a baseplate generates a loss of module LOSS_OF_MODULE fault in the PLC Fault Table for each module in the baseplate When this fault condition occurs and until the baseplate is powered back on and all modules recovered the lost I O modules are not scanned For ...

Page 82: ...d open closed open closed open 2 closed open open closed closed open open 3 closed closed closed open open open open Rack numbers 5 6 and 7 only valid for CPUs 350 and higher The particular CPU module used determines how may expansion and remote baseplates are allowed Ŷ The 331 340 and 341 CPUs support a total of four Expansion and or Remote racks Ŷ The 350 351 352 360 363 364 and 374 CPUs support...

Page 83: ...RETE ANALOG OPTION DISCRETE ANALOG OPTION NOTE TOTAL MAXIMUM DISTANCE FROM CPU BASEPLATE TO LAST EXPANSION BASEPLATE IS 50 FEET 15 METERS I O EXPANSION CABLES SERIAL C P U NOTE Each signal pair on the I O bus must be terminated at the end of the I O bus with120 ohm resistors This ter mination can be done with the I O Bus Terminator Plug IC693ACC307 by using the 50 foot 15 meter cable IC693CBL302 w...

Page 84: ...SION BASEPLATE REMOTE BASEPLATE REMOTE BASEPLATE IC693CHS392 398 EXPANSION BASEPLATE 15 meters IC693CHS391 397 CPU BASEPLATE IC693CHS393 399 REMOTE BASEPLATE REMOTE BASEPLATE IC693CHS393 399 REMOTE BASEPLATE IC693CHS393 399 REMOTE BASEPLATE 1 2 3 2 3 2 3 4 1 2 3 4 Standard Wye Cable Custom Built Point to Point Cable IC693CBL300 Standard Wye Cable Used as Wye Jumper IC693ACC307 Bus Terminator Maxim...

Page 85: ... baseplates Model 323 is a 10 slot baseplate and the 5 and 10 slot baseplates for Modular CPUs are shown in figures 3 1 through 3 4 Note All 5 slot baseplates have the same mounting dimensions and all 10 slot baseplates have the same mounting dimensions Baseplates must be mounted in the orientation as shown in the following figures for proper cooling Embedded CPU 311 313 and 323 Baseplate Dimensio...

Page 86: ...MENSIONS IN INCHES MILLIMETERS ARE IN PARENTHESIS 17 44 443 16 85 428 15 60 396 3 54 90 79 20 ALLOWANCE FOR COOLING POWER SUPPLY 5 12 130 20 DIA 5 08 TYPICAL HINGED DOOR 5 59 142 SIDE VIEW 4 00 102 4 00 102 4 00 102 Figure 3 15 Model 323 10 Slot Baseplate Dimensions and Spacing Requirements ...

Page 87: ...WER SUPPLY 5 12 130 HINGED DOOR 5 59 142 SIDE VIEW 4 00 102 4 00 102 4 00 102 10 43 265 9 84 250 8 60 218 Figure 3 16 Modular CPU Expansion and Remote 5 Slot Baseplate Dimensions and Spacing Requirements FRONT VIEW DIMENSIONS IN INCHES MILLIMETERS ARE IN PARENTHESIS 3 54 90 79 20 ALLOWANCE FOR COOLING POWER SUPPLY 5 12 130 20 DIA 5 08 TYPICAL HINGED DOOR REMOVABLE I O TERMINAL BLOCK 5 59 142 SIDE ...

Page 88: ... depends on the mounting position of the baseplate and the ambient temperature The load rating with the baseplate mounted upright on a panel is Ŷ 100 at 60 C 140 F Power supply load ratings with the baseplate mounted horizontally are Ŷ temperature at 25 C 77 F full load Ŷ temperature at 60 C 140 F 50 of full load ...

Page 89: ... plastic baseplate cover removed this is for illustration purposes only It is not necessary to remove the cover to install the bracket With the bracket in place insert and tighten the two screws included with the bracket through the back of the baseplate holes into the threaded holes in the bracket Ŷ IC693ACC313 Recessed Mount Adapter Bracket Used to recess mount a baseplate inside a 19 rack A bas...

Page 90: ...DIMENSIONS IN INCHES MILLIMETERS IN 18 89 480 18 47 469 Figure 3 19 Dimensions for 19 Rack Mounting Using IC693ACC308 Adapter Bracket 0 160 4 06 dia x 4 0 842 21 4 0 346 8 8 Inside 1 630 41 4 16 850 428 18 122 460 3 3 540 90 4 000 101 6 0 280 7 1 1 368 34 7 0 439 11 2 DIMENSIONS IN INCHES MILLIMETERS IN PARENTHESES Figure 3 20 IC693ACC313 Recessed Mount Adapter Bracket ...

Page 91: ... Series 90 30 Baseplate Comparison Series 90 30 Baseplates Catalog Number Type Size Slots IC693CPU311 Embedded CPU 5 IC693CPU313 Embedded CPU 5 IC693CPU323 Embedded CPU 10 IC693CHS397 Modular CPU 5 IC693CHS391 Modular CPU 10 IC693CHS398 Expansion 5 IC693CHS392 Expansion 10 IC693CHS399 Remote 5 IC693CHS393 Remote 10 ...

Page 92: ...tts total output Power Supply Feature Comparison The following table lists the features of the Series 90 30 PLC Power Supplies Table 4 1 Power Supply Comparison Catalog Number Load Capacity Nominal Input Output Capacities Voltage Power IC693PWR32 30 Watts 00 to 240 VAC or 25 VDC 5 VDC 5 watts 24 VDC Isolated 20 watts 24 VDC Relay 5 watts IC693PWR330 30 Watts 00 to 240 VAC or 25 VDC 5 VDC 30 watts ...

Page 93: ... of this power supply is shown in the following table Table 4 2 IC693PWR321 Power Supply Capacities Catalog Number Load Capacity Nominal Input Output Capacities Voltage Power IC693PWR32 30 Watts 00 to 240 VAC or 25 VDC 5 VDC 5 watts 24 VDC Isolated 20 watts 24 VDC Relay 5 watts Total of all outputs combined cannot exceed 30 watts STANDARD 125 VDC 50W 100 240 VAC 50 60HZ 90 VA 24 VDC OUTPUT 0 8A MA...

Page 94: ... 50 W with VDC Input Inrush Current 4A peak 250 milliseconds maximum Output Power 5 VDC and 24 VDC Relay 5 watts maximum 24 VDC Relay 5 watts maximum 24 VDC Isolated 20 watts maximum NOTE 30 watts maximum total all three outputs Output Voltage 5 VDC 5 0 VDC to 5 2 VDC 5 VDC nominal Relay 24 VDC 24 to 28 VDC Isolated 24 VDC 2 5 VDC to 28 VDC Protective Limits Overvoltage Overcurrent 5 VDC output 6 ...

Page 95: ...nternally by some modules can also be used to provide external power for 24 VDC Input modules The load capacity for each output of this power supply is shown in the following table Table 4 4 IC693PWR330 Power Supply Capacities Catalog Number Load Capacity Nominal Input Output Capacities Voltage Power IC693PWR330 30 Watts 00 to 240 VAC or 25 VDC 5 VDC 30 watts 24 VDC Isolated 20 watts 24 VDC Relay ...

Page 96: ...AC Power Source Connections The Hot Neutral and Ground wires from the 20 VAC power source or L L2 and Ground wires from the 240 VAC power source connect to the system through the top three terminals of the terminal strip on the front of the power supply DC Power Source Connections Connect the and wires from the 25 VDC nominal power source to the top two terminals on the terminal connector These co...

Page 97: ...Overvoltage Protection Devices to Frame Ground Screw Terminals on Terminal Board Frame Ground Figure 4 3 Overvoltage Protection Devices and Jumper Strap Isolated 24 VDC Supply Output Connections The bottom two terminals of the power supply terminal strip provide connections to the Isolated 24 volt DC output which can be used to provide power for external circuits within power limitations of the su...

Page 98: ...ly by some modules can also be used to provide external power for 24VDC Input modules The load capacity for each output of this power supply is shown in the following table Table 4 6 IC693PWR322 Power Supply Capacities Catalog Number Load Capacity Input Output Capacities Voltage Power IC693PWR322 30 Watts 24 or 48 VDC 5 VDC 5 watts 24 VDC Isolated 20 watts 24 VDC Relay 5 watts Total of all outputs...

Page 99: ... 24 to 28 VDC 24 VDC Isolated 2 5 VDC to 28 VDC Protective Limits Overvoltage Overcurrent 5 VDC output 6 4 to 7 V 5 VDC output 4 A maximum Holdup Time 4 ms minimum Standards Refer to data sheet GFK 0867B or later version for product standards and general specifications Calculating Input Power Requirements for IC693PWR322 The following graph is a typical 24 48 VDC power supply efficiency curve A ba...

Page 100: ...ndividual modules in Chapters 2 and 3 Ŷ Use the graph to determine average input power Ŷ Divide the input power by the operating source voltage to determine the input current requirements Ŷ Use the lowest input voltage to determine the maximum input current Ŷ Allow for start up surge current requirements Ŷ Allow margins 0 to 20 for variations ...

Page 101: ...ules The load capacity for each output of this power supply is shown in the following table Table 4 8 IC693PWR328 Power Supply Capacities Catalog Number Load Capacity Input Output Capacities Voltage Power IC693PWR328 30 Watts 48 VDC 5 VDC 5 watts 24 VDC Isolated 20 watts 24 VDC Relay 5 watts Total of all outputs combined cannot exceed 30 watts SYSTEM STATUS INDICATORS PWR OK RUN BATT B A T T E R Y...

Page 102: ...2 5 VDC to 28 VDC Protective Limits Overvoltage Overcurrent 5 VDC output 6 4 to 7 V 5 VDC output 4 A maximum Holdup Time 4 ms minimum Standards Refer to data sheet GFK 0867B or later version for product standards and general specifications Calculating Input Power Requirements for IC693PWR328 The following graph is a typical 48 VDC power supply efficiency curve A basic procedure for determining eff...

Page 103: ...m typical specifications listed for individual modules in Chapter 2 Ŷ Use the graph to determine average input power Ŷ Divide the input power by the operating source voltage to determine the input current requirements Ŷ Use the lowest input voltage to determine the maximum input current Ŷ Allow for start up surge current requirements Ŷ Allow margins 0 to 20 for variations ...

Page 104: ...er to circuits on Series 90 30 Output Relay modules Ŷ Isolated 24 VDC which is used internally by some modules can also be used to provide external power for 24 VDC Input modules The load capacity for each output of this power supply is shown in the following table Table 4 10 IC693PWR331 Power Supply Capacities Catalog Number Load Capacity Input Output Capacities Voltage Power IC693PWR33 30 Watts ...

Page 105: ...C 5 VDC nominal 24 VDC Relay 9 2 to 28 8 VDC 24 VDC Isolated 9 2 VDC to 28 8 VDC Protective Limits Overvoltage Overcurrent 5 VDC output 6 4 to 7 V 5 VDC output 7 A maximum Holdup Time 0 ms minimum Standards Refer to data sheet GFK 0867B or later version for product standards and general specifications Dependent on installation and power supply impedance characteristics Derate per Figure 2 22 at am...

Page 106: ... margins 0 to 20 for variations Field Wiring Connections to the DC Input Only Power Supplies DC Power Source Connections The and wires from the DC power source connect to the top two terminals on the terminal strip The wire should be connected to the top terminal screw and the wire to the second screw counting from the top down The ground connection connects to the third screw This connection sche...

Page 107: ...ATT will be ON if the memory backup battery voltage is too low to maintain the memory under a loss of power condition otherwise it remains OFF If this LED is ON the Lithium battery must be replaced before removing power from the rack or PLC memory may be lost Input Overvoltage Protection Devices This information applies to all Series 90 30 power supplies except IC693PWR322 and IC693PWR328 The over...

Page 108: ...ne on the baseplate The voltage and power required by modules installed on the baseplate is supplied through the baseplate connectors POWER SUPPLY BACKPLANE DC DC R24V RGND P5V LGND FGND 2 POINT CONNECTION SINGLE POINT CONNECTION USED INTERNALLY ON ANALOG INPUT ANALOG OUTPUT AND DC INPUT MODULES ALSO AVAILABLE ON EXTERNAL TERMINALS ON DC INPUT MODULES AND ON FRONT OF POWER SUPPLY FOR USER APPLICAT...

Page 109: ...OK signal PSOK generated by the power supply When power is first applied the PSOK signal goes false This line remains false for a minimum of 20 msec after the 5V bus is within specifications then it becomes true If input power is interrupted the 5V bus will remain within specifications and PSOK will remain true a minimum of 0 milliseconds PSOK then goes false The 5V bus will remain within specific...

Page 110: ...l Port Connector Ŷ The serial port connector is only functional in a power supply that is installed in a baseplate that also contains the CPU The serial port is not functional on a power supply that is installed in an expansion or remote baseplate Ŷ Any device connected to the serial port that uses 5 VDC power from the Series 90 30 power supply must be included in the calculation for maximum power...

Page 111: ...at connects to either of the two Berg male connectors mounted on the Power Supply printed circuit board This battery can be replaced with power applied to the PLC B A T T E R Y BATTERY CONNECTORS LITHIUM BACK UP BATTERY Figure 4 14 Backup Battery for RAM Memory Caution If a Low Battery Warning BATT LED turns ON occurs replace the battery located in the power supply before removing power from the r...

Page 112: ...del 323 IC693CPU323 The embedded CPUs have the following basic features Ŷ The CPU type cannot be changed It is soldered to the backplane board in the baseplate Ŷ They do not support the use of Expansion or Remote racks so an embedded CPU baseplate does not have an expansion connector like the modular baseplates do This means that if you have an application that requires more than 10 modules you wi...

Page 113: ... The modular CPUs have the following basic features Ŷ A CPU module must be installed in Slot 1 of a modular CPU baseplate Slot 1 is a unique size and type that only fits a CPU module or special Option modules Slot 1 is labeled CPU 1 Details on modular CPU baseplates are located in Chapter 2 Ŷ Modular CPUs support expansion and remote baseplates so A 25 pin D type female expansion connector is loca...

Page 114: ...l and execution of all non boolean as used here the term boolean refers to discrete logic such as contacts and coils functions Boolean functions in the modular CPUs are handled by a dedicated VLSI Very Large Scale Integration Instruction Sequencer Coprocessor ISCP All Series 90 30 CPUs use RAM working memory CPU Serial Port Connector on Power Supply A 15 pin D type female connector accessed by ope...

Page 115: ... 30 CPUs have this serial port arrangement The 351 352 and 363 CPUs have additional serial ports described in a later section of this chapter Caution Care must be taken that common mode voltage specifications are met for connections to this serial port Common mode conditions that exceed those specified will result in errors in transmission and or damage to Series 90 PLC components Common mode spec...

Page 116: ...sed in Series 90 30 CPUs EPROM Erasable Programmable Read Only Memory It is a plug in integrated circuit memory device that can be erased with an ultraviolet light EPROMs can be read when installed in the PLC however in order to write new data to them they must be removed from the PLC and written to using an external PROM burning device EEPROM Electrically Erasable Programmable Read Only Memory It...

Page 117: ...vements to existing features Once a new version of CPU firmware is released all new CPU modules will be sold with that version The Technical Support section of the GE Web site lists CPU revision histories matching version numbers to associated features See Chapter 13 for information on the GE Web site Users who could benefit from a new firmware release may choose to upgrade their CPU by installing...

Page 118: ...er This product is documented in Appendix D Determining CPU Revision Levels Versions If you plan to make changes to your system you will need to know if your CPU can support those changes The features and capabilities of your CPU are determined by its revision levels hardware and firmware This section discusses methods that you can use to determine your CPU s revision levels and associated feature...

Page 119: ...be printed on the EPROM EPROM and EEPROM User Program Storage Options The Model 311 313 323 331 and an earlier version of the Model 341 CPUs have a User PROM option for storing user application programs register data and configuration data in non volatile memory Application programs are usually developed in a CPU s battery backed RAM memory and executed from this RAM memory But if additional progr...

Page 120: ...ower up cycle a blank program will be copied into the CPU s RAM memory and the program in RAM memory will be lost Always keep a backup copy of your current program files in case of an emergency EEPROM and EPROM devices listed in the following table are available from GE Table 5 2 EPROM and EEPROM Catalog Numbers Catalog Number Description GE Part Number Third Party Source Vendor Part Number IC693A...

Page 121: ...ned I O points 2 Maximum of 320 combined I O points 3 Configurable from 128 to 32 640 words in 128 word increments 4 Depends on assigned values for configurable word memory R AQ AI Maximum is 240K Bytes 5 CPU352 and CPU374 have hardware based floating point math Other CPUs have firmware based floating point math User Memory Addresses References Data in the Series 90 30 PLC programs is referenced b...

Page 122: ...1 M1024 1024 Bits Temporary coils T0001 T0256 256 bits T0001 T0256 256 bits System status references S0001 S0032 32 bits S0001 S0032 32 bits SA001 SA032 32 bits SA0001 SA0032 32 bits SB001 SB032 32 bits SB0001 SB0032 32 bits SC001 SC032 32 bits SC0001 SC0032 32 bits System register references R0001 R0512 311 512 words R0001 R2048 2K words 331 R0001 R1024 313 1024 words R0001 R9999 9999 words 340 3...

Page 123: ...ty Programs that have been developed on Series 90 30 CPUs 311 341 will automatically be translated by the programming software when used on CPUs 350 374 Programs created or translated for CPUs 350 374 will automatically be translated when used with CPUs 311 341 however be aware that some CPUs support features such as floating point math or larger memory sizes that are not supported by other CPUs I...

Page 124: ...NP can be disabled and re enabled via Communications Request instructions The Series 90 PLC Serial Communications User s Manual GFK 0582 documents these Communications Request instructions 350 374 CPUs The 350 374 group of CPUs was developed to meet the needs of customers requiring increased memory size faster processing speed and additional features not available on the 311 341 CPUs Compatibility...

Page 125: ...res may be added to older 350 360 CPUs by upgrading them to CPU firmware version 9 0 or later The 363 and 364 CPUs were equipped with firmware version 9 0 when released as new products No hardware changes are required for this upgrade For more information on the subject of upgrading see the heading CPU Firmware Upgrades earlier in this chapter Memory Configurable Memory Starting with CPU firmware ...

Page 126: ...d floating point math capability Although there is a speed difference between the hardware based floating point math of the CPU352 and CPU374 and the firmware based type this will not be significant to many users For applications where faster performance is important the CPU352 and CPU374 are the best choice The floating point math instructions are explained in the Series 90 30 PLC CPU Instruction...

Page 127: ...eatures described above we recommend you carefully guard your keys If they are lost misplaced or stolen you may be locked out from working on your PLC and unauthorized persons may have access to it Replacement keys can be purchased under part number 44A736756 G01 This kit contains three sets of CPU keys All 350 374 CPUs use the same key Of course you can choose to not use any of the keyswitch prot...

Page 128: ...port However if you choose you may use an external transceiver by connecting to the CPU364 s AAUI port which bypasses the internal transceiver see Appendix J for GE transceiver information Ŷ The CPU374 does not require an external transceiver for either of its 10 100 BASE T TX ports Ŷ Because they both reside in the CPU module the CPU and Ethernet Interface can communicate without using the PLC ba...

Page 129: ...ort activity through the serial connector on the PLC power supply Typically this LED will flash while data is being transferred through the port and will stay off when the port is inactive Ŷ These modules also have the keyswitch described earlier in this chapter that is standard on the 350 364 CPUs CPU Firmware Upgrade The CPU firmware which is stored in Flash memory is loaded through the serial p...

Page 130: ...on the front panel of the CPU363 labeled FRAME but is located on the bottom of the CPU351 and CPU352 modules CPU 351 SNP P1 P2 ON RUN OFF RS 232 PORT 1 RS 485 PORT 2 STOP PIN 1 CPU 363 PORT ON OFF PS RS 232 PORT 1 RS 485 PORT 2 P1 P2 FRAME PIN 1 PIN 1 Shield Ground Connector Figure 5 4 CPUs 351 352 and 363 CPU Firmware Upgrade The CPU firmware which is stored in Flash memory is loaded through the ...

Page 131: ...ial Communications User s Manual Serial Port Front Panel Connectors Ŷ Port 1 the top port is RS 232 compatible This port has a 6 pin RJ 11 connector This connector has female contacts and is similar to modular jacks commonly used for telephones and modems The IC693CBL316 can be used to access this port providing a direct connection to an RS 232 device without the need for a converter See Chapter 1...

Page 132: ...lave Port 1 and Port 2 Through Module s Front Panel Connectors Ŷ SNP master and slave Ŷ SNP X master and slave Ŷ RTU slave starting with Firmware Release 8 0 Ŷ Serial I O Limited functionality write only starting with Firmware Release 8 0 will have full functionality read and write starting with Firmware Release 10 0 Used with autodialer feature to call a pager To use this feature configure protoc...

Page 133: ... 5 RXD Receive Data 6 RTS Request to Send Table 5 7 Port 2 RS 485 Pin Number Signal Name Description 1 Shield Cable Shield 2 NC No Connection 3 NC No Connection 4 NC No Connection 5 5VDC Logic Power 6 RTS A Differential Request to Send 7 SG Signal Ground 8 CTS B Differential Clear To Send 9 RT Resistor Termination 10 RD A Differential Receive Data 11 RD B Differential Receive Data 12 SD A Differen...

Page 134: ...f these LEDs is detailed in GFK 1541 TCP IP Ethernet Communications for the Series 90 PLC User s Manual The fourth LED PS PORT is for the CPU s serial port and is not related to the Ethernet interface This LED will flash while data is being transferred through the SNP serial port connector on the PLC power supply and will stay off when the port is inactive On some early production 364 CPUs this LE...

Page 135: ...ceiver cable to an external Ethernet compatible transceiver such as the GE catalog number IC649AEA102 for 10Base T or IC649AEA103 for 10Base 2 See Appendix J for details on these transceivers Ŷ 10Base T port This 8 pin RJ 45 port provides a direct connection to a 10Base T twisted pair Ethernet network without the need for an external transceiver Shield Ground Connection Tab This tab is used to mak...

Page 136: ... in several different combinations The full functionality of these LEDs is detailed in GFK 1541 TCP IP Ethernet Communications for the Series 90 PLC User s Manual The fourth LED PS PORT is for the CPU s serial port and is not related to the Ethernet interface This LED will flash while data is being transferred through the SNP serial port connector on the PLC power supply and will stay off when the...

Page 137: ...ich provide direct connection to one or two 10 BASE T 100 BASE TX cat 5 twisted pair Ethernet LAN cables Cables may be shielded or unshielded and direct or cross over Please note that the ports are connected to an embedded switch There is not a separate IP address for each port The LINK ACT LED on each port goes on when a network link is established and blinks when data is being transferred throug...

Page 138: ... baseplate with embedded CPU Ŷ IC693CPU331 CPU module 10 MHz Ŷ IC693CPU340 CPU module 20 MHz 32K Bytes User Program Memory Ŷ IC693CPU341 CPU module 20 MHz 80K Bytes User Program Memory Ŷ IC693CPU350 CPU module 25 MHz Ŷ IC693CPU351 CPU module 25 MHz with two extra serial ports Ŷ IC693CPU352 CPU module 25 MHz math coprocessor two extra serial ports Ŷ IC693CPU360 CPU module 25 MHz Ŷ IC693CPU363 CPU m...

Page 139: ...maximum 6K Bytes Discrete Input Points I 160 maximum combined inputs outputs Discrete Output Points Q 160 maximum combined outputs inputs Discrete Global Memory G 1280 bits Internal Coils M 1024 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R 512 words Analog Inputs AI 64 words Analog Outputs AQ 32 words System Registers for refe...

Page 140: ...o release 7 Discrete Input Points I 160 maximum combined inputs outputs Discrete Output Points Q 160 maximum combined outputs inputs Discrete Global Memory G 1280 bits Internal Coils M 1024 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R 1024 words Analog Inputs AI 64 words Analog Outputs AQ 32 words System Registers for referenc...

Page 141: ...crete Output Points Q 320 maximum combined outputs inputs Discrete Global Memory G 1280 bits Internal Coils M 1024 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R 1024 words Analog Inputs AI 64 words Analog Outputs AQ 32 words System Registers for reference table viewing only cannot be referenced in user logic program 16 words SR...

Page 142: ...Coils M 1024 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R 2048 words Analog Inputs AI 128 words Analog Outputs AQ 64 words System Registers for reference table viewing only cannot be referenced in user logic program 16 words SR Timers Counters 680 Shift Registers yes Built in Ports 1 uses connector on PLC power supply Supports...

Page 143: ...ry G 1280 bits Internal Coils M 1024 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R 9999 words Analog Inputs AI 1024 words Analog Outputs AQ 256 words System Registers for reference table viewing only cannot be referenced in user logic program 16 words SR Timers Counters 2000 Shift Registers yes Built in Ports 1 uses connector o...

Page 144: ...rences S 128 bits S SA SB SC 32 bits each Register Memory R 9999 words Analog Inputs AI 1024 words Analog Outputs AQ 256 words System Registers for reference table viewing only cannot be referenced in user logic program 16 words SR Timers Counters 2000 Shift Registers yes Built in Ports 1 uses connector on PLC power supply Supports SNP SNP X slave protocols Requires CMM module for SNP SNP X master...

Page 145: ...ils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R 9 999 words Analog Inputs AI 2 048 words Analog Outputs AQ 512 words System Registers for reference table viewing only cannot be referenced in user logic program 28 words SR Timers Counters 2 000 Shift Registers Yes Built in Serial Port 1 uses connector on PLC power supply Supports SNP SNP X slave protocol...

Page 146: ...0 configurable in 128 word increments from 128 to 16 384 word with Logicmaster and from 128 to 32 640 words with Control version 2 2 For firmware prior to Release 9 0 fixed size is 9 999 words Analog Outputs AQ Starting with firmware Release 9 0 configurable in 128 word increments from 128 to 16 384 word with Logicmaster and from 128 to 32 640 words with Control version 2 2 For firmware prior to R...

Page 147: ...ng with firmware Release 9 0 configurable in 128 word increments from 128 to 16 384 word with Logicmaster and from 128 to 32 640 words with Control version 2 2 For firmware prior to Release 9 0 fixed size is 9 999 words Analog Outputs AQ Starting with firmware Release 9 0 configurable in 128 word increments from 128 to 16 384 word with Logicmaster and from 128 to 32 640 words with Control version ...

Page 148: ...32 640 words with Control version 2 2 For firmware prior to Release 9 0 fixed size is 9 999 words Analog Inputs AI Starting with firmware Release 9 0 configurable in 128 word increments from 128 to 16 384 words with Logicmaster and from 128 to 32 640 words with Control version 2 2 For firmware prior to Release 9 0 fixed size is 9 999 words Analog Outputs AQ Starting with firmware Release 9 0 confi...

Page 149: ...84 words with Logicmaster and from 128 to 32 640 words with Control version 2 2 Analog Inputs AI Configurable in 128 word increments from 128 to 16 384 words with Logicmaster and from 128 to 32 640 words with Control version 2 2 Analog Outputs AQ Configurable in 128 word increments from 128 to 16 384 words with Logicmaster and from 128 to 32 640 words with Control version 2 2 System Registers for ...

Page 150: ...rol version 2 2 Analog Inputs AI Configurable in 128 word increments from 128 to 16 384 words with Logicmaster and from 128 to 32 640 words with Control version 2 2 Analog Outputs AQ Configurable in 128 word increments from 128 to 16 384 words with Logicmaster and from 128 to 32 640 words with Control version 2 2 System Registers for reference table viewing only cannot be referenced in logic progr...

Page 151: ...nths with external battery IC693ACC302 Load Required from Power Supply 7 4 watts of 5VDC High Capacity power supplies recommended EZ Program Store Device Yes Total Baseplates per System 8 CPU baseplate 7 expansion and or remote Interrupt Support Supports the periodic subroutine feature Communications and Programmable Coprocessor Compatibility Yes Override Yes Floating Point Math Yes Hardware Float...

Page 152: ...or that connects to either of the two Berg male connectors mounted on the Power Supply printed circuit board This battery can be replaced with power applied to the PLC B A T T E R Y BATTERY CONNECTORS LITHIUM BACK UP BATTERY Battery Cover Removal Notch BATT RUN OK PWR Low Battery Warning LED Battery Cavity Figure 6 1 Backup Battery for RAM Memory Caution If a Low Battery Warning BATT LED turns ON ...

Page 153: ...cover removal slot located beneath the battery cover see previous figure Ŷ Gently rotate the screwdriver about 45 degrees to loosen the cover Ŷ Remove cover with fingers The battery is mounted in a clip on the back of the cover It has a pair of leads with a connector that is plugged in to a connector on a circuit board inside the power supply Ŷ Carefully reach into battery cavity with your fingers...

Page 154: ...n a remote location that is not easily accessed Ŷ Safety codes Some users may have safety rules that would not allow replacing the battery with power applied Ŷ How is the PLC used Is power left on all the time or is it shut down every day See the heading Factors Affecting Battery Life Ŷ Some users run without a backup battery by using one of the PROM options See the section below called Operating ...

Page 155: ...ture has a relatively large affect on battery life Temperatures considerably above room temperature 25 degrees C or 77 degrees F or below freezing 0 degrees C or 32 degrees F will appreciably shorten battery life Ŷ The type of CPU has a small affect on battery life Some CPUs have more memory than others Some memory types require more power Also some CPUs have a clock and some do not More memory re...

Page 156: ...g light An alternate method would be to communicate the status of the coil which in that case would probably be a M coil to a Human to Machine Interface HMI terminal such as a GE CIMPLICITY HMI unit The HMI could be programmed to display a warning message when that particular bit goes to a logic 1 For more information about System Reference bits and ladder logic programming see the Series 90 30 20...

Page 157: ...y contents to the PROM device This requirement may make battery less operation undesirable for many users For example in many applications important data is gathered and stored in RAM register memory data such as the current level of material in a tank that is being filled or a running count of parts produced etc This constantly changing data is not being copied automatically to the PROM device It...

Page 158: ...ms that do not use a memory backup battery a standard 0 1 Berg jumper should be installed across either of the two power supply battery connectors to ensure reliable restarting of the CPU after a power cycle This jumper should not be installed if a battery is plugged into either the power supply or CPU battery connector Determining Battery Age Using Battery Date Code Battery age can be determined ...

Page 159: ...of your program folder Instructions for creating program folder backups can be found in the Logicmaster 90 Series 90 30 Programming Software User s Manual GFK 0466 and the online help and user s guides for the Windows based programming software products Super Capacitor Memory Backup Besides the backup battery the RAM memory circuits in both Embedded and Modular CPUs are further protected by a supe...

Page 160: ...PU module s printed circuit board Ŷ While the battery is connected to the CPU you will have to leave the CPU s front cover off Also the battery should be temporarily secured to the module with cable ties or tape to keep it from being accidentally damaged or disconnected The Battery Accessory Kit described below may also be used on a Modular CPU baseplate if the power supply has to be removed This ...

Page 161: ...in place by packing material or cable ties The cable ties can be installed in holes provided on both ends of the accessory board and secured to the baseplate Caution To avoid losing CPU data the Battery Accessory must be installed within 1 hour after turning off PLC power or 20 minutes after removing the memory backup battery See Super Capacitor Memory Backup for details When the Battery Accessory...

Page 162: ...pansion or Remote Racks Batteries in power supplies on Expansion or Remote racks are not in use Only the battery in a CPU rack supplies backup power to RAM memory Batteries in non CPU racks may be removed and used as spares if they meet the age requirements stated previously in this chapter ...

Page 163: ...ay switches each output point The discrete output semiconductor switched modules are available with 5 8 2 6 or 32 output points Relay output modules are available with either 8 or 6 Normally Open relay contact outputs Ŷ Discrete Input Output Combination discrete input output modules combine AC inputs and relay outputs or DC inputs and relay outputs on one module Each of these modules have 8 input ...

Page 164: ... density modules have 32 circuits per module These modules have either a 50 pin connector or two 24 pin connectors mounted on their faceplates Connection choices are discussed later in this chapter Standard Density Discrete I O Module Features Standard Density 6 points or less Modules have the following features refer to the following figure Ŷ Removable Terminal Board You can remove the terminal b...

Page 165: ...he outputs on this module are in two groups labeled A A8 and B B8 that correspond to the A and B rows of status LEDs Note the additional LED on the right side of the lens cap that is labeled with the letter F This is a blown fuse indicator light This letter F is present on all of the discrete I O module lens caps but is only functional on certain Output Modules that have internal fuses It only lig...

Page 166: ... protection This is usually in the form of an R C Resistor Capacitor network across an AC load or a reverse biased diode across a DC load Please see GFK 0898 Series 90 30 PLC I O Module Specifications for details High Density 32 Point Discrete Module Features Ŷ There are two types of these modules One type has a single 50 pin connector on its faceplate the other type has a pair of 24 pin connector...

Page 167: ...IC 3 0 mA Pt at 5VDC 8 5 mA Pt at 12VDC Right Side Connector Left Side Connector LED Indicators Pin B12 Pin A12 Pin B1 Pin A1 Figure 7 2 Example of 32 Point I O Module IC693MDL654 With Dual Connectors 7 5 mA Pt INPUT 32 PT 24 VDC ISOL NEG POS LOGIC Connector Pin Numbering 50 19 18 32 33 1 Figure 7 3 Example of 32 Point I O Module IC693MDL653 With Single Connector ...

Page 168: ...the module and stripped tinned leads on the other for wiring to a terminal block strip or I O field devices Cable IC693CBL308 is 3 feet meter long and cable IC693CBL309 is 6 feet 2 meters long These cables are useful if you have to run your wiring through conduit that is too small for a connector to fit through Ŷ Build a custom length cable This is required if you need a cable longer than 6 feet 2...

Page 169: ...lied terminal block strip or directly to I O field devices using a pair of 0 foot 3 meter GE interface cables These cables have 24 pin connectors on one end for connecting to the module and stripped tinned leads on the other for wiring to a terminal block strip or I O devices Cable IC693CBL327 is for the left side and IC693CBL328 is for the right side These cables are useful if you have to run you...

Page 170: ...closed to protect personnel from accidentally touching a hot terminal Note in the following figure that the back side of the front cover insert contains a schematic diagram of the terminal board connections The module catalog number IC693ALG39 in this example is printed on the bottom of the front cover insert The module catalog number is also printed on the label on the side of the module However ...

Page 171: ...one end of the cable For Input modules ground the end that is in the noisiest environment which often is at the field device end For Output modules ground at the module end See GFK 0898 Series 90 30 PLC I O Module Specifications for more shield grounding information Analog Input Module Wiring Methods Correcting electrical noise problems can sometimes be a trial and error routine However in general...

Page 172: ... shield at the module end insulate it with shrink tubing Wire the field device to the terminal strip with a shielded cable grounding the shield at the device end only insulate the other end of the shield with shrink tubing Also keep the length of exposed leads at the terminal strip and device ends as short as possible Note TBQC The Terminal Block Quick Connect Assembly is not recommended for use w...

Page 173: ...uctive loads that produce noise spikes when switched off Ŷ DC Input Module wiring Although suppressed internally these low level inputs should be further protected against noise coupling by observing these wiring practices Grouping Modules to Keep Wires Segregated If practical grouping similar modules together in the PLC racks can help keep wiring segregated For example one rack could contain only...

Page 174: ...ply would be a suitable choice This module is designed for TTL 5 VDC inputs OUTPUT 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 DIG CH 1 2 3 4 PWR 28V 1 6A max 28V IN 28V RET AUX OUT 15 AUX OUT 15 DIGITAL 1 IN DIGITAL 2 IN DIGITAL 3 IN DIGITAL 4 IN DIGITAL RET 28V1 IN 28V2 IN 28V1 2 RET VALVE 1 OUT VALVE 2 OUT VALVE 3 OUT VALVE 4 OUT VALVE 1 RET VALVE 2 RET VALVE 3 RET VALVE 4 RET Figure 7 6...

Page 175: ...n per channel Reversed biased zener diode for free wheeling inductive current Also 36 Volt transorb for ESD and surge protection INPUT CHARACTERISTICS Input Voltage 5 VDC TTL nominal 2Vdc Maximum Logic 1 Level Logic V 3 5 VDC Logic 0 V 0 7 VDC Input Current 3 8 mA nominal Input protection 3 3 Volt transorb AUXILIARY POWER SUPPLY OUTPUTS Voltage and Current 5 VDC 0 3A and 5 VDC 0 2A Isolation Not i...

Page 176: ...mon on pin 9 7 DIGITAL 3 IN Channel 3 TTL input connection common on pin 9 8 DIGITAL 4 IN Channel 4 TTL input connection common on pin 9 9 DIGITAL RET Common connection for Digital Input Channels 4 pins 5 8 0 28V IN Power Supply connection for Output Channels and 2 common on pin 2 Required external 26 VDC nominal power supply 28V2 IN Power Supply connection for Output Channels 3 and 4 common on pi...

Page 177: ...e Negative Logic 24 VDC Positive Negative Logic Input Simulator IC693MDL3 0 IC693MDL330 IC693MDL340 IC693MDL390 IC693MDL730 IC693MDL73 IC693MDL732 IC693MDL733 IC693MDL734 IC693MDL740 IC693MDL74 IC693MDL742 IC693MDL750 IC693MDL75 IC693MDL752 IC693MDL753 IC693MDL930 IC693MDL940 IC693MDL93 IC693DVM300 2 8 6 5 8 8 8 8 6 6 6 6 32 32 32 32 8 6 8 4 Discrete Modules Output 20 VAC 0 5A 20 240 VAC 2A 20 VAC...

Page 178: ...0 IC693ALG22 IC693ALG222 IC693ALG223 IC693ALG390 IC693ALG39 IC693ALG392 IC693ALG442 4 4 6 6 2 2 8 4 In 2 Out Analog Modules Analog Input Voltage Analog Input Current Analog Input Voltage High Density Analog Input Current High Density Analog Output Voltage Analog Output Current Analog Output Current Voltage High Density Analog Current Voltage Combination Input Output ...

Page 179: ...ions Catalog or on the GE web site both listed below For information on third party modules consult the following Your GE PLC distributor or sales engineer The GE web site at http www ge ip com Option Modules Discussed in this Chapter IC693CMM301 Genius Communications Module GCM IC693CMM302 Enhanced Genius Communications Module GCM IC693BEM331 Genius Bus Controller GBC IC693BEM340 FIP Bus Controll...

Page 180: ...and or other GE PLCs Series 90 70 Series Six and Series Five PLCs can communicate on this bus through their respective Genius Bus Controllers The Genius Communications bus is a token passing peer to peer noise immune network optimized to provide high speed transfer of real time control data Up to eight Series 90 30 PLC CPUs in any combination can communicate with each other over a single Genius I ...

Page 181: ...d bus It is also off when no configuration has been received from the PLC CPU FIRST DEVICE SHIELD OUT SHIELD IN SERIAL 2 SERIAL 1 R SHIELD OUT SHIELD OUT LAST DEVICE SHIELD OUT R SHIELD IN SERIAL 2 SERIAL 1 SHIELD IN SERIAL 2 SERIAL 1 SHIELD IN SERIAL 2 SERIAL 1 Figure 8 2 Genius Bus Wiring Schematic SERIES 90 70 C P U G C M G C M SERIES 90 30 SERIES 90 30 GENIUS COMMUNICATIONS BUS B G C Figure 8 ...

Page 182: ...odules can be installed in a Series 90 30 PLC system with each GCM having its own Genius bus serving up to 31 additional devices on the bus For example this allows a Series 90 30 PLC with three GCM modules to exchange global data with as many as 93 other Genius devices automatically In addition to basic global data exchange the GCM module can be used for various applications such as Data monitorin...

Page 183: ...power up diagnostics are completed COM Shows the status of the Genius communications bus This LED is on steadily when the bus is operating properly It blinks for intermittent bus errors and is off for a failed bus It is also off when no configuration has been received from the PLC CPU GCM Documentation For more information about the GCM refer to GFK 0695 Series 90 30 Enhanced Genius Communications...

Page 184: ...128 bytes of input data and 128 bytes of output data Field Control I O Station which consists of a Bus Interface Unit BIU and up to eight additional Field Control modules The BIU provides intelligent processing I O scanning and feature configuration for the I O station Genius Hand Held Monitor HHM which is a portable device that can also be permanently mounted The HHM provides a convenient operato...

Page 185: ...igned to other inputs or outputs and should not be used in the application program Status LEDs The LEDs on the front of the GBC indicate its operating status and should be on during normal operation OK Shows the status of the GBC module This LED turns on after power up diagnostics are completed COM Shows the status of the Genius communications bus This LED is on steadily when the bus is operating ...

Page 186: ...rminated at both ends Proper cable selection is critical to successful operation of the system Suitable cable types are listed in GEK 90486 1 the Genius I O System and Communications User s Manual Diagnostics Genius blocks and other devices on the bus automatically report faults alarms and certain other predefined conditions to the PLC INPUTS AND FAULT MESSAGE FROM BLOCK 3 1 2 3 4 GBC F F F TOKEN ...

Page 187: ...0 GBC that sent the data Series Six PLC Register memory Beginning Series Six address selected during configuration of the Series 90 30 GBC that sent the data Series Five PLC Register memory Beginning Series Five address selected during configuration of the Series 90 30 GBC that sent the data Computer PCIM or QBIM Input Table Segment corresponding to Device Number of the Series 90 30 GBC that sent ...

Page 188: ... Remote I O Nest Scanner Figure 8 6 Example of FIP I O System Configuration A FIP bus is used primarily for I O control It also is used to store configuration data to remote devices and to report faults Devices that can be on a FIP bus in a Series 90 30 PLC system include Series 90 70 PLC interfaced to a FIP bus by a FIP Bus Controller Field Control Stations Field Control I O modules that are inte...

Page 189: ...FIP Bus Controller There are no DIP switches or jumpers to set on the module The Series 90 30 FIP Bus Controller has six status LEDs an RS 485 serial port and two identical FIP bus connectors Status LEDs The 6 LEDs on the front of the FIP Bus Controller display module status and communications activity Serial Port The 15 pin serial port is used to connect a computer for upgrading the operating fir...

Page 190: ... Controller provides the necessary interface between the FIP bus and the host CPU FIP Bus Controller CPU FIP Bus Host CPU Up to 128 devices I O Nest Hand held Programmer Expansion Cable up to 50 feet 15 Meters Scanner Figure 8 8 Example of FIP Remote I O Scanner System Configuration The Series 90 30 Hand Held Programmer provides a convenient way to perform setup monitoring and control functions Fe...

Page 191: ...d FIP and WORLD FIP A DIP switch on the module is used to select the version that will be used by the Remote I O Scanner The same communications method will then be used on both bus cables The DIP switch on the module must be set to the FIP position for the Remote I O Scanner to communicate with a Series 90 70 PLC Module Description The FIP Remote I O Scanner is a standard Series 90 30 PLC module ...

Page 192: ...plication ground The lug below the Synchro connector is used for the module ground wire provided The other end of the ground wire must be connected to the mounting bolt on the lower left corner of the baseplate and to chassis ground LEDs There are two pairs of LEDs at the top of the module The upper pair is for channel 1 and the lower pair is for channel 2 CD1 CD2 The green Carrier Detected LEDs i...

Page 193: ... Figure 8 10 Motion Mate APM Module The Series 90 30 and APM operate together as one integrated motion control package The APM controls axis motion and handles all direct communications to the drive and machine while the PLC automatically transfers data between PLC tables and the APM The PLC also provides a means for connecting Operator Interfaces which can control and monitor system operation An ...

Page 194: ...n D type terminal block connector Cables are documented in Chapter 10 Available cables are IC693CBL311 10 feet 3 meters IC693CBL319 3 feet 1 meter IC693CBL317 10 feet 3 meters with an 8 external shield pigtail C693CBL320 3 feet 1 meter with an 8 external shield pigtail For building custom length cables the 24 pin I O cable connector is available in three different kits solder eyelet receptacle cri...

Page 195: ...th firmware version 1 40 this module has the ability to control servos with an analog command input such as the GE SL Series Servos or third party analog servos COMM STAT OK CFG Motion Mate DSM302 A C B D EN2 EN4 EN1 EN3 Connector C Aux Axis 3 Follower Master Axis Status LEDs STAT OK CFG EN1 EN4 Connector D Aux Axis 4 COMM Connector A Servo Axis 1 Connector B Servo Axis 2 Grounding Tab 6 pin RJ 11...

Page 196: ... in Flash memory is updated via its front panel COMM port Generic programming using command parameters as operands for Acceleration Velocity Move and Dwell Commands Automatic Data Transfer between PLC tables and DSM302 without user programming Ease of I O connection with factory cables and terminal blocks as well as a serial port for connecting programming devices The serial port also allows soft ...

Page 197: ...19 8 GFH 001 Beta Series Servo Products Specification Guide GFZ 65192EN Alpha Series Servo Amplifier SVU Descriptions Manual GFZ 65162E Control Motor Amplifier Alpha Series GFZ 65142E GFZ 65150E GFZ 65165E Alpha Series Servo Motor Manuals ...

Page 198: ...ode this module controls GE digital servos In analog mode this module controls servos with an analog command input such as the GE SL Series Servos or third party analog servos COMM STAT OK CFG EN3 EN1 EN4 EN2 C A D B Status LED s Stat OK CFG EN1 EN4 COMM 6 pin RJ 11 connector Provides RS 232 connection for firmware update Connector A Servo Axis 1 Connector B Servo Axis 2 Grounding Tab on Bottom of...

Page 199: ...ackplane User scaling of programming units User Units in both Standard and Follower modes DSM314 firmware stored in Flash memory is updated via its front panel COMM port Firmware update kits provide firmware and Loader software on floppy disk Firmware is also available for download on the GE web site http www ge ip com support Recipe programming using command parameters as operands for Acceleratio...

Page 200: ...14 for Series 90 30 PLC User s Manual Related servo manuals GFK 1581 SL Series Servo User s Manual GFH 001 Beta Series Servo Products Specification Guide GFZ 65192EN Alpha Series Servo Amplifier SVU Descriptions Manual GFZ 65162E Control Motor Amplifier Alpha Series GFZ 65142E GFZ 65150E GFZ 65165E Alpha Series Servo Motor Manuals ...

Page 201: ...d down or to count the difference between two changing values The module can be configured to provide 1 2 or 4 counters of differing complexity a43971A SLOT HIGH SPEED COUNTER 5 12 24 VDC I1 OK CFG HIGH SPEED COUNTER I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 O1 O2 O3 O4 OK CFG HIGH SPEED COUNTER 5 12 24 1 3 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 01 02 03 04 HIGH SPEED 5V OPTION I2 I1 I4 I3 I6 I5...

Page 202: ...a Series 90 30 PLC in a I O LINK Configuration The Series 90 30 I O LINK Interface module is configured as a slave device only and allows the Series 90 30 PLC to send either 32 or 64 I O points to the I O LINK The I O LINK module must be configured as either a 32 or 64 point I O module during installation by setting a jumper plug inside of the front cover of the module to either 32 I O or 64 I O A...

Page 203: ... discrete outputs HHP Series 90 30 PLC I O LINK Master Power Mate CNC I O Link Master Figure 8 16 Example of I O LINK Master System Configuration The illustration above shows a simple I O LINK system a Series 90 30 PLC used as a master a Series 90 30 Hand held Programmer an I O LINK and one slave In the illustration the slave is a Power Mate CNC Other devices that can be used as slaves include the...

Page 204: ... the I O LINK Signal levels are RS422 485 compatible Compatibility The Series 90 30 I O LINK Master Module is compatible with the following devices Host CPU Series 90 30 CPU models 311 313 321 323 331 and 341 release 4 4 or later and all versions of the CPU models 350 351 352 360 363 and 364 Series 90 30 Hand held Programmer HHP Programmer Hand Held Programmer Logicmaster 90 30 Programming Softwar...

Page 205: ...ugh 32 discrete inputs I 15 words of analog inputs AI 32 discrete outputs Q and 6 words of analog outputs AQ The AQ outputs can be used by the CPU program to set up timer values or send other controlling parameters to the I O Processor IN12 OUT8 1 4 1 0A 12 24 5 12 24 VDC 2 4 OK I O PROC MODULE 1 3 CFG a45380 I O PROCESSOR 2 4 OK I O PROC MODULE 5 12 24 VDC I O PROCESSOR 1 3 7 2 5 6 8 9 10 11 12 1...

Page 206: ...two range comparators outputs returned in I and AI data Software configuration Internal module diagnostics Individual LEDs that indicate Module OK and Configured OK status Individual LEDs that indicate state of Outputs 1 through 4 A removable terminal board for connection of field wiring Inputs can be used as count signals or edge sensitive strobe signals Outputs can be used to drive indicating li...

Page 207: ...ur PLC to an Ethernet network Initiate transfer of data to the PLC from another device Communicate simultaneously to multiple devices with up to 16 server connections Interface with other GE devices as well as with devices from other vendors Communicate from a Host computer or other control device Diagnose and maintain your system using diagnostic and station management tools The Ethernet Interfac...

Page 208: ...are two serial ports on the Ethernet Interface the Station Manager Port and the Downloader Port The Station Manager Port This RS 232 port is used to connect a terminal or terminal emulator to access the Station Manager software on the Ethernet Interface This port uses a 6 pin RJ 11 connector The IC693CBL316 Station Manager cable is ideal for connecting to this port see Chapter 10 for details The F...

Page 209: ...program for using this module as an RTU Master can be downloaded from the GE website The PCM has two separate ports both accessed on one front panel connector The PCM is available in three versions Each version is listed below with the total memory on the board and the nominal user available MegaBasic program memory size PCM Catalog Number Total Memory User Megabasic memory IC693PCM300 160K 35K IC...

Page 210: ...ce the module in either the RUN mode or the PROGRAM mode Please see PCM Operation Modes in GFK 0255 Chapter 1 Memory Backup Battery The Lithium battery for backup of RAM memory is installed in a battery mounting clip on the inside of the PCM faceplate This battery is disconnected for shipment from the factory and must be connected prior to installation of the module When the PCM is stored for exte...

Page 211: ...FK 0255 Series 90 Programmable Coprocessor Module and Support Software User s Manual GFK 0256 Megabasic Language Reference and Programmer s Guide Reference Manual GFK 0487 Series 90 PCM Development Software PCOP User s Manual GFK 0771 C Programmer s Toolkit for Series 90 PCMs User s Manual ...

Page 212: ... 232 applications and Port 2 supports either RS 232 or RS 485 applications The module can be configured using the configuration software or by using a default setup Since both serial ports are wired to the module s single connector an IC693CBL305 Wye cable is supplied with this module to separate the two ports for ease of wiring A system with a 331 or higher CPU can have up to four CMMs in the CPU...

Page 213: ...mmunications with the Series 90 30 CPU is done over the PLC system backplane ADC311 COPROC OK US1 US2 BD OK P1 OK P2 OK RESTART BATTERY Figure 8 21 Alphanumeric Display Coprocessor Module ADC Features of the Alphanumeric Display Coprocessor include Ŷ Single slot module Ŷ Runs CIMPLICITY 90 ADS System software Ŷ 8 Mhz 80C188 microprocessor Ŷ High performance access to PLC memory Ŷ Real time calenda...

Page 214: ...ion below The default setting is 19 200 bps The PCM Development Software is used to configure the serial port parameters and to install the CIMPLICITY 90 ADS software onto the ADC There are no DIP switches or jumpers on this board that need to be set for configuration The ADC module must be configured with the configuration software prior to use Cables IC693CBL305 This Wye cable is used to split o...

Page 215: ...5 5 6 6 7 7 8 8 P P G TCM RTD 1 P PWR 0 P Output Connector Input Connector Output Status LEDs 1 8 Power Run Fault and Short LEDs Front Cover Location of Fuse Behind Front Cover RTD Input External Power Input for Output Relays Figure 8 22 IC693TCM302 303 Temperature Control Module TCM Connections Field devices thermocouples relays RTD and external power for output relays are connected to the module...

Page 216: ...next to the connector For example LED 8 corresponds to the connections labeled 8 and 8 on the right hand connector Internal Fuse The TCM s internal fuse is a 2 Amp 125V subminiature type Littlefuse Microfuse Catalog Number 273 002 or equivalent If the P External Power LED will not light the internal fuse may be open To access this fuse Turn off power to the PLC then remove the TCM module While gen...

Page 217: ...ow For additional information about the TCM refer to GFK 1466 Temperature Control Module for the Series 90 30 PLC User s Manual Table 8 1 Comparison of TCM302 and TCM303 Item IC693TCM302 IC693TCM303 Temperature range J and L Thermocouples 0 450 C 0 750 C Temperature range K Thermocouples 0 600 C 0 1050 C Resolution 12 bits 0 2 C 12 bits 0 5 C ...

Page 218: ...IC693PTM101 is in the length of their interface cables The PTM100 comes with a 19 0 5 meter cable and the PTM101 comes with a 39 1 meter cable Capabilities A single PTM is capable of performing any one of the following tasks as selected by the appropriate Q bit Measure power parameters for three individual single phase circuits Measure power parameters for one 3 wire single phase circuit 120 240 V...

Page 219: ...nformation to the PLC CPU by sending it several I bits and AI words each PLC sweep The information sent by the PTMPM includes voltage current power and phase values as well as discrete fault status Compatibility The PTM is compatible with all Series 90 30 CPUs and the PTMPM module may be mounted in any type of baseplate CPU Expansion Remote F R PTM FGND Vg In In Va Ia Ia Vb Ib Ib Vc Ic Ic COM PTMI...

Page 220: ...n LED when ON indicates that the module is running functioning properly When OFF it indicates a module failure General Mounting Information It is recommended the PTMPM modules be mounted in a slot at or near the end of the PLC and that the PTMIM be mounted to the panel to the side of the PLC the PTMIM mounts on a standard DIN rail This will keep the power wiring to the PTMIM physically separated f...

Page 221: ... VDC from the PLC power supply The PTMIM does not require a control power input Memory Requirement Each PTMPM requires the following PLC memory allocation I 16 bits Q 16 bits AI 25 words AQ 2 words Configuration The PTMPM module should be configured in the Series 90 30 PLC as a Foreign module Ordering Information The PTMPM module and its PTMIM interface board are considered to be a matched set and...

Page 222: ...0 products are used The primary State Logic products are Ŷ State Logic CPUs There are five models 3 3 3 323 33 and 340 Ŷ State Logic Processor Module IC693SLP300 This module can reside in a Series 90 30 PLC system containing a standard CPU providing the user with both standard ladder logic and State Logic capabilities Ŷ Serial Communications Module AD693CMM301 Provides two additional serial ports ...

Page 223: ...ts start up internal self test procedure The OK LED remains ON as long as the module is functioning properly If the OK LED turns OFF while power is applied to the system turn OFF PLC power and make sure the module is properly seated in the baseplate Turn power back ON If the OK LED remains OFF when power comes back up it indicates a probable hardware failure in the SCM and it should be returned fo...

Page 224: ... in the Cables chapter of this manual Additional SCM cable information is found in the two documents referenced in the next section This cable wouldn t be required for applications that use only one SCM port Also this cable should not be used in a multidrop network see Caution note below Caution The IC693CBL305 Wye cable should not be used with an SCM connected to a multidrop network because it in...

Page 225: ...ocess simulation capabilities to Series 90 30 PLC ladder logic control system to help reduce debug and startup times This dual processor architecture allows a user to create both ladder logic and state logic application programs in any combination for efficient parallel processing solutions The SLP is programmed using the English Control Language Programming System ECLiPS software package It commu...

Page 226: ...Status LED Ŷ Occupies a single slot in a Series 90 30 rack Memory The SLP module has 46 Kbytes of user program memory space Additional memory exists for Input Output Register and other variable data The battery which supports this memory is located on the SLP module as shown in the following figure Installation Ŷ Installation should not be attempted without referring to the State Logic Processor U...

Page 227: ... then will stay ON during normal operation The bottom two LEDs are not used and will always be off Pushbutton See Caution note below before operating the pushbutton One pushbutton is provided Pushing and holding the pushbutton for less than 5 seconds will simply restart the user application program if it was configured to auto run at power up Pushing and holding for more than 5 seconds will reinit...

Page 228: ...ound in the Cables chapter of this manual Additional SLP cable information is found in publication GFK 0726 see Documentation section This cable is not required for applications that use only one SLP port Hardware Specifications Battery Shelf Life 5 years at 20 C 68 F Memory Retention 6 months nominal without applied power Internal Power Consumption 400 mA from 5V bus on backplane Serial Ports Two...

Page 229: ...t CPU baseplate or standard IC693CHS39 0 slot CPU baseplate Features of State Logic CPUs Ŷ Support State Logic programming Ŷ Support Floating Point calculations Ŷ Support Clock Calendar functions CSE33 and 340 are battery backed Ŷ Support discrete and analog overrides Ŷ Programmed by State Logic software products Ŷ Provide from 0K to 98K Bytes of program memory depending on model Ŷ Program memory ...

Page 230: ...dules and Third Party modules across the PLC backplane Most of the available Series 90 30 discrete analog and special purpose modules are supported with Release 3 0 of State Logic Foreign or 3rd party modules are also supported A socket labeled PROGRAM PROM is provided to install an EEPROM or EPROM This option allows the control program to be stored in a PROM instead of RAM memory It also is conve...

Page 231: ... one labeled CPU of a CPU baseplate IC693CHS39 or IC693CHS397 An illustration of the State Logic CPU modules is shown below Figure 9 7 CPU Models CSE 331 or CSE 340 The CSE 33 and CSE 340 CPU modules provide the same functionality as the models CSE 3 3 3 and 323 and offer several more advanced features such as more I O points and more User Program memory See the table at the end of this chapter to...

Page 232: ...IBLE SERIAL PORT Figure 9 8 Serial Port Connector Notes The serial port connector is functional only in a power supply that is installed in a baseplate that also contains the CPU this includes the Model CSE 3 and CSE 3 3 5 slot baseplates with built in CPU CSE 323 0 slot baseplate with built in CPU and the Model CSE 33 and CSE 340 single slot CPUs The serial port is not functional when a power sup...

Page 233: ... Q 024 024 5 2 5 2 Global I O G 280 280 280 280 Internal Flags 000 000 500 500 Analog Inputs AI 256 256 28 28 Analog Outputs AQ 28 28 64 64 PID Loops 20 20 20 20 Integer Variables 000 000 250 250 Floating Point Variables 250 250 6 6 String Variables 20 20 8 8 Character Variables 64 64 64 64 Tables 20 20 0 0 Program Memory 98K Bytes 48K Bytes 20K Bytes 0K Bytes Processor Speed 20 MHz 0 MHz 0 MHz 0 ...

Page 234: ... A N A CSE340 EPROM N A N A Optional State Logic CPU Data Sheets This section provides data sheets describing each of the Series 90 30 State Logic CPU modules Each CPU is described in a one page data sheet which provides a quick reference to all of the available CPU models Ŷ IC693CSE3 State Logic 5 slot baseplate with embedded CPU Ŷ IC693CSE3 3 State Logic 5 slot baseplate with embedded CPU Ŷ IC69...

Page 235: ... Processor Type and Speed 80 88 0 MHz Typical Scan Rate 8 milliseconds per K of logic boolean contacts Serial Ports Type of memory Storage RAM EPROM EEPROM Clock Software Program Memory 0K Bytes Digital I O I Q 024 Tasks 256 Task Groups 6 States per task 254 I O and Variable Names 3000 Analog Inputs and Outputs 28 AI 64 AQ Internal Flags 500 G 280 T S M R n a Integer Variables 250 Floating Point V...

Page 236: ...nd Speed 80 88 0 MHz Typical Scan Rate 0 6 milliseconds per K of logic boolean contacts Serial Ports Type of Memory Storage RAM EPROM EEPROM Clock Software Program Memory 20K Bytes Digital I O I Q 024 Tasks 256 Task Groups 6 States per task 254 I O and Variable Names 3000 Analog Inputs and Outputs 28 AI 64 AQ Internal Flags 500 G 280 T S M R n a Integer Variables 250 Floating Point Variables 6 Str...

Page 237: ...pply Processor Type and Speed 80 88 0 MHz Typical Scan Rate 0 6 milliseconds per K of logic boolean contacts Serial Ports Type of Memory Storage RAM EPROM EEPROM Clock Software Program Memory 20K Bytes Digital I O I Q 024 Tasks 256 Task Groups 6 States per task 254 I O and Variable Names 3000 Analog Inputs and Outputs 28 AI 64 AQ Internal Flags 500 G 280 T S M R n a Integer Variables 250 Floating ...

Page 238: ...olean contacts Serial Ports Type of Memory Storage RAM EPROM EEPROM Clock Hardware Program Memory 48K Bytes Digital I O I Q 2048 Tasks 256 Task Groups 6 States per task 254 I O and Variable Names 3000 Analog Inputs and Outputs 256 AI 28 AQ Internal Flags 000 G 280 T S M R n a Integer Variables 000 Floating Point Variables 497 String Variables 20 Characters String 80 Character Variables 64 Characte...

Page 239: ...per K of logic boolean contacts Serial Ports Type of Memory Storage RAM Flash EEPROM Clock Hardware Program Memory 98K Bytes Digital I O I Q 2048 Tasks 256 Task Groups 6 States per task 254 I O and Variable Names 3000 Analog Inputs and Outputs 256 AI 28 AQ Internal Flags 000 G 280 T S M R n a Integer Variables 000 Floating Point Variables 497 String Variables 20 Characters String 80 Character Vari...

Page 240: ... Catalog number depends on length For example the 10 meter cable s catalog number is A66L 6001 009 L10R03 See publication GFK 0823 for details on these length choices I O Link modules IC693BEM321 Master IC693BEM320 Slave Interface IC647CBL704 Programmer serial cable to connect Work Station Interface board to the serial connector on the PLC Power Supply For GE Work Station Interface WSI boards IC64...

Page 241: ...31 332 333 334 cables for additional information IC693CBK004 Cable kit Contains both the IC693CBL333 and IC693CBL334 19 0 5 m cables Used for 32 point I O modules having dual 24 pin connectors Used with Terminal Block Quick Connect TBQC assemblies See Appendix H for a module list and cable selection information See also the data sheet for the IC693CBL329 330 331 332 333 334 cables for additional i...

Page 242: ...s having a single 50 pin connector IC693MDL652 IC693MDL653 IC693MDL750 IC693MDL751 IC693CBL309 6 2 meter I O cable connects to the 50 pin connector on the module faceplate The other end has stripped tinned and labeled leads For High Density 32 point I O modules having a single 50 pin connector IC693MDL652 IC693MDL653 IC693MDL750 IC693MDL751 IC693CBL310 Obsolete Use IC693CBL327 and IC693CBL328 10 3...

Page 243: ... module and the connector on the terminal block This cable is similar to IC693CBL311 except that its drain shield wire is brought outside of the connector Two cables are required per module APM modules IC693APU301 IC693APU302s IC693CBL318 Unused or inactive number IC693CBL319 3 1 meter APM I O cable connects between one of the 24 pin connectors on the module and the connector on the terminal block...

Page 244: ...d has stripped tinned and labeled leads Replaces straight cable IC693CBL315 on the right side of the module For High Density 32 point I O modules having dual 24 pin connectors IC693MDL654 IC693MDL655 IC693MDL752 IC693MDL753 IC693CBL329 3 1 meter right angle I O cable connects between the left side 24 pin connector on a 32 point module and the connector on the terminal block Replaces cable IC693CBL...

Page 245: ... 30 PLC module and the PTMIM DIN rail mounted interface module Part of IC693PTM100 assembly This assembly includes PTMPM module PTMIM interface module and IC693CBL340 cable This cable also available as separate item IC693CBL341 PTM interface cable 39 1 meter length Connects between PTMPM Series 90 30 PLC module and the PTMIM DIN rail mounted interface module Part of IC693PTM101 assembly This assem...

Page 246: ... s used with PCM 300 PCM301 PCM311 and CMM311 IC693CBL306 307 Extension cables for 50 pin connectors on high density I O modules IC693CBL308 309 I O Interface cables for 50 pin connectors on high density I O modules IC693CBL310 I O Interface cable for 24 pin connectors on high density I O modules 10 ft 3 m Obsolete IC693CBL311 317 319 320 I O Interface cables for 24 pin connectors on APU301 302 IC...

Page 247: ... feet 3 meters Connectors CPU Side Programmer Side 15 pin male D subminiature type with M3 screws and AMP hood 207908 4 or equivalent 37 pin male D subminiature type with 4 40 screws and AMP hood 1 207908 0 or equivalent Hardware Kit AMP 207871 1 Kit includes two metric screws and two screw clips Cable Type 24 AWG 21 mm2 30V computer grade Extra flexible construction recommended for short lengths ...

Page 248: ... computer grade Extra flexible construction recommended for short lengths Connectors 37 pin male D type with 4 40 screws and AMP hood No 1 207908 0 or equivalent 15 pin male D type with M3 screws and AMP hood No 207908 4 or equivalent An AMP connector is not supplied with M3 metric screws Hardware Kit AMP 207871 1 This kit includes two metric screws and two screw clips Multidrop Configuration Work...

Page 249: ...LCs CATALOG NUMBERS IC697CPU731 AND IC697CPU771 THE TERMINATION FOR RD AT THE PLC IS IMPLEMENTED BY A JUMPER BETWEEN PIN 9 AND PIN 11 25 PIN MALE 25 PIN FEMALE 2 3 4 5 8 20 7 PIN TD RD RTS CTS DCD DTR GND RS 232 PORT WORKMASTER II 15 PIN FEMALE RS 422 PORT 25 PIN FEMALE RS 232 PORT IC690CBL705 OR EQUIVALENT RS 232 SHIELDED PAIRS PLC 15 PIN CONNECTOR SERIES 90 30 LOCATED ON POWER SUPPLY SERIES 90 7...

Page 250: ... 7 1 RD A RD B SD A SD B RTS A RTS B CTS A CTS B RT 0V SHIELD PIN SERIES 90 PLC SERIES 90 PLC 15 PIN CONNECTOR 15 PIN CONNECTOR 15 PIN CONNECTOR WORKMASTER II WORKMASTER OR GROUND POTENTIAL MULTIPLE UNITS NOT CONNECTED TO THE SAME POWER SOURCE MUST HAVE GROUND POTENTIAL WITHIN 7V FOR PROPER OPERATION OF THIS SYSTEM FAILURE TO PROVIDE A COMMON GROUND MAY CAUSE DAMAGE TO PLC COMPONENTS TERMINATION R...

Page 251: ...nnectors PCM ADC CMM Side Programmer Side 25 pin male D subminiature type AMP 205208 1 or equivalent 9 pin male D subminiature type AMP 205203 1 or equivalent Cable Clamps 25 pin 9 pin AMP 207908 7 or equivalent AMP 207908 1 or equivalent Cable Type Six conductor overall shield non paired AWG 24 21 mm2 Belden 9536 or equivalent Wiring Diagram 2 3 4 5 8 9 7 TD RD RTS CTS DCD DTR GND PIN RD TD CTS D...

Page 252: ...t the WYE cable IC693CBL305 or IC693CBL304 Connect the IC690CBL701 cable s 9 pin female connector to the male RS 232 connector serial port on the selected programming device Connect the cable s 25 pin male connector to the Port 1 connector on the WYE cable Connect the 25 pin male connector on the WYE cable to the female connector on the front of the PCM ADC or CMM module WORKMASTER RS 232 DEFAULT ...

Page 253: ...05208 1 or equivalent 9 pin male D subminiature type AMP 205203 1 or equivalent Cable Clamps 25 pin 9 pin AMP 207908 7 or equivalent AMP 207908 1 or equivalent Cable Type Six conductor overall shield non paired AWG 24 21 mm2 Belden 9536 or equivalent Wiring Diagram 1 2 3 4 7 8 5 DCD RD TD DTR RTS CTS GND PIN SHLD TD RD DCD CTS DTR GND 1 2 3 8 5 20 7 PIN PCM a42832 25 PIN MALE 25 PIN FEMALE 9 PIN M...

Page 254: ...e module Select the WYE cable IC693CBL305 or IC693CBL304 Connect the IC690CBL702 cable s 9 pin female connector to the male RS 232 connector serial port on the selected programming device Connect the cable s 25 pin male connector to the Port 1 connector on the WYE cable Connect the 25 pin male connector on the WYE cable to the female connector on the front of the PCM ADC or CMM module PC AT RS 232...

Page 255: ...Length 10 feet 3 meters Connectors PCM ADC CMM Side Programmer Side 25 pin male D subminiature type AMP 205208 1 or equivalent 25 pin female D subminiature type AMP 205207 1 or equivalent Cable Clamps 25 pin AMP 207908 7 or equivalent Cable Type Six conductor overall shield non paired AWG 24 21 mm2 Belden 9536 or equivalent Wiring Diagram 2 3 4 5 8 20 7 TD RD RTS CTS DCD DTR GND PIN RD TD CTS DTR ...

Page 256: ...ct the WYE cable IC693CBL305 or IC693CBL304 Connect the IC690CBL705 cable s 25 pin female connector to the male RS 232 connector serial port on the selected programming device Connect the cable s 25 pin male connector to the Port 1 connector on the WYE cable Connect the 25 pin male connector on the WYE cable to the female connector on the front of the PCM ADC or CMM module WORKMASTER II RS 232 DEF...

Page 257: ...or redundant Series 90 70 PLCs in a multidrop configuration Specifications Connector A DB15F 15 pin female connector with M3 latchblocks Connectors B and C DB15M 15 pin right angle male connector with spring clips Wire Cable consists of three individually shielded pairs of 22 gauge stranded conductors Belden 8777 or equivalent Jumpers All jumpers are made of 22 AWG UL1061 type individual wires Len...

Page 258: ... 14 15 5 7 10 11 12 13 9 7 10 11 12 13 6 8 14 15 9 N C 5 N C Connector B 15 pin male to CPU SNP Port Connector A 15 pin Female to other CPU or Adapter Connector C 15 pin male to next CPU or final term 9 N C Note Trim all drain wires flush with the jacket Figure 10 11 Connecting Diagram for Multidrop Cable IC690CBL714A ...

Page 259: ...onn B Conn A Conn C Series 90 30 PLC Series 90 30 PLC IC690CBL714A Cable Serial Cable Figure 10 12 Multidrop Arrangement for Series 90 30 Redundant System IC690ACC901 Conn B Conn A Conn C to APM Comm Port Series 90 30 PLC IC690CBL714A Cable Serial Cable APM PS CPU Figure 10 13 Connecting CPU and APM to Programmer with IC690CBL714A Cable ...

Page 260: ...pter 10 Cables 10 21 10 C P U C P U C P U RS 232 422 Converter PLC A PLC C PLC B IC690CBL714A IC690CBL714A Conn A Conn B Conn B Conn C Conn C Conn A Figure 10 14 Multidrop Arrangement for Series 90 70 TMR Redundant System ...

Page 261: ...s see the section Cable Application Suggestions later in this Chapter 5 3 6 26 FOOT CABLES 50 FOOT CABLE FEMALE CONNECTOR MALE CONNECTOR MALE CONNECTOR MALE CONNECTOR MALE CONNECTOR A B Figure 10 15 Detail of I O Bus Expansion Cables Cable Lengths IC693CBL300 3 feet 1 meter continuous shield IC693CBL301 6 feet 2 meters continuous shield IC693CBL302 or IC693CBL314 50 feet 15 meters continuous shiel...

Page 262: ...rs Failure to observe these maximum cable lengths could result in erratic operation of the PLC system 2 CPUs 350 374 support a maximum of seven I O expansion cables CPUs 331 341 support a maximum of four I O expansion cables 3 The 50 foot 15 meter I O bus expansion cable IC693CBL302 which has a male connector on each end has the I O bus terminating resistors built into the end connector on the cab...

Page 263: ...ne end and two connectors one male and one female on the other end Components Needed to Build Custom Length I O Bus Expansion Cables Note the special two headed Wye connector used on the standard Wye cables is not available as a separate component Item Description Cable Belden 8107 only no substitutes Computer cable overall braid over foil shield twisted pair 30 volt 80 C 176 F 24 AWG 22 mm2 tinne...

Page 264: ...ted at the last baseplate in an expansion system Each signal pair is terminated with 120 ohm 1 4 watt resistors wired between the appropriate pins as follows see the above table also pins 16 17 24 25 20 21 12 13 8 9 2 3 The I O bus termination can be done one of the following ways Ŷ By installing an I O Bus Terminator Plug catalog number IC693ACC307 on the last expansion baseplate local expansion ...

Page 265: ...round wire OR Fold back for custom Wye cables See Alert for Users of Early Remote Baseplate Versions for description of when to attach drain wire to pin 1 Figure 10 16 How to use Split Ring Ferrules for Foil and Braided Cable Shield For typical industrial applications all expansion and remote baseplate cables can be made with plastic shell covers and should be wired as shown in Figure 10 19 In eit...

Page 266: ... shield and still allows the pin 7 0V signal reference to originate in the CPU baseplate without the need for removing pin 1 in any factory or custom built cable The D subminiature connector shell is still DC coupled to the remote frame ground Making a 100 Shielded Cable Use the following steps to build a 100 shielded cable 1 Strip approximately 5 8 inch of insulation from your custom cable to exp...

Page 267: ...ERR DRMRUN DRMRUN DPFRAME DPFRAME 0V FGND 25 PIN FEMALE SERIES 90 30 BASEPLATE EXPANSION PORT OR WYE CABLE DOUBLE CONNECTOR END 25 PIN MALE METALIZED SHELL TWISTED PAIRS SHIELDED 7 PAIRS WYE CABLE SINGLE CONNECTOR END a45525 Figure 10 17 Point To Point Cable Wiring for Continuous Shield Custom Length Cables DFRAME SHIELD DRAIN WIRE 16 17 24 25 20 21 12 13 8 9 2 3 7 1 16 17 24 25 20 21 12 13 8 9 2 ...

Page 268: ...RSEL DRPERR DRPERR DRMRUN DRMRUN DPFRAME DPFRAME 0V FGND 21 8 16 17 24 25 20 12 13 9 2 3 7 1 Bold dashed line shows continuous 100 shielding when metallized shell connectors are plugged together NOTE SHIELD DRAIN WIRE NC NC NC NC ONLYFOR REMOTE BASEPLATES IC693CHS399D AND EARLIER REVISIONS OF Figure 10 19 Earlier Versions of Remote Baseplate Custom WYE Cable Wiring Diagram Note In remote baseplate...

Page 269: ... PIN FEMALE Metallized Shell PIN 25 PIN FEMAL Metallized TWISTED SHIELDED PAIRS PIN 25 PIN MALE Metallized Shell 25 PIN FEMALE Metallized Shell REMOTE EXPANSION BASEPLATE CONNECTOR CABLE FROM UPSTREAM RACK 17 25 12 8 2 1 16 24 20 21 13 9 3 7 DIODT DIODT DIOCLK DIOCLK DRSEL DRSEL DRPERR DRPERR DRMRUN DRMRUN DPFRAME DPFRAME 0V 24 21 13 16 17 25 20 12 8 9 2 3 7 1 DIODT DIODT DIOCLK DIOCLK DRSEL DRSEL...

Page 270: ...C693CBL301 6 FT 1 8 METERS IC693CBL302 314 50 FT 15 METERS IC693CBL312 0 5 FT 15 METERS IC693CBL313 25 FT 8 METERS NOTE Each signal pair on the I O bus must be terminated at the end of the I O bus with120 ohm resistors This ter mination can be done with the I O Bus Terminator Plug IC693ACC307 by using the 50 foot 15 meter cable IC693CBL302 314 with built in termi nating resistors or by building a ...

Page 271: ...T 15 METERS IC693CHS391 397 CPU BASEPLATE IC693CHS393 399 REMOTE BASEPLATE REMOTE BASEPLATE IC693CHS393 399 REMOTE BASEPLATE MAXIMUM DISTANCE FROM CPU 700 FEET 213 METERS IC693CHS393 399 REMOTE BASEPLATE 1 2 3 2 3 2 3 4 1 2 3 4 Standard Wye Cable Custom Built Point to Point Cable IC693CBL300 Standard Wye Cable Used as Wye Jumper IC693ACC307 Bus Terminator Figure 10 22 Example of Connecting Expansi...

Page 272: ...clips Cable Type Belden 9508 AWG 24 22 mm2 Cable Length 6 feet 2 meters Wire Types for Custom Cables Cable Length Wire Size Catalog Number 30 feet 10m 22 36 mm2 Belden 9309 30 10m feet to 980 feet 300m 22 36 mm2 Same as for 30 feet In addition the 5 VDC logic power source for the converter cannot be supplied by the PLC It must be provided by an external power supply connected to the 5V and SG pins...

Page 273: ...15 PIN MALE 15 PIN FEMALE NOTE SHLD ATTCH DCD A DCD B RT RD A RD B SD A SD B 5V 0V RTS A RTS B CTS A CTS B 1 4 2 3 9 10 11 12 13 5 7 6 14 15 8 1 4 2 3 9 10 11 12 13 5 7 6 14 15 8 SHLD ATTCH DCD A DCD B RT RD A RD B SD A SD B 5V 0V RTS A RTS B CTS A CTS B Figure 10 23 Wiring Connections for IC693CBL303 and Custom Built Cables Connecting the Cable Attach the 15 pin male D connector to the serial por...

Page 274: ...e is 1 foot in length and has a right angle male connector on one end that connects to the PCM module The other end has a dual female connector with one connector for port 1 and the other for port 2 1 FOOT PORT 1 PORT 2 PCM COMM CABLE IC693CBL305 RS 232 25 PIN FEMALE CONNECTOR PIN 1 PIN 1 RS 232 RS 485 25 PIN FEMALE CONNECTOR LABEL PIN 1 RS 232 25 PIN MALE CONNECTOR 2 0 INCH 0 INCH Figure 10 25 Wy...

Page 275: ... 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 14 RS 232 DTR RS 485 SD B RS 485 RTS B RS 485 CTS B TERMINATION RD RS 485 RD B SHIELD RS 232 TD RS 232 RD RS 232 RTS RS 232 CTS SIGNAL GROUND RS 232 DCD RS 485 SD A RS 485 RTS A RS 485 CTS A TERMINATION CTS RS 485 RD A PORT 1 PORT 2 DUAL FEMALE CONNECTORS Figure 10 26 Wye Cable Connections The WYE cable is 1 foot in length and has a right angle...

Page 276: ...al port pin assignments shown above or a WYE cable must be used The WYE cable allows use of standard Series 90 70 cables IC690CBL701 702 705 for the PCM or ADC When installing the CMM module use the WYE cable in conjunction with cables that you build for the CMM module according to directions in Chapter 8 of GFK 0582 the Series 90 PLC Serial Communications Manual ...

Page 277: ...riented with the notch towards the top of the module with pin 1 at the top of the right row of pins as you are looking at it as shown below 1 33 19 18 50 32 Cable Specifications Cable Length IC693CBL306 IC693CBL307 3 feet 1 meter 6 feet 2 meters Connectors 50 pin female Honda on end that connects to male connector on module 50 pin male connector on end that connects to Connector Interface Assembly...

Page 278: ...2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 SERIES 90 30 PLC END VIEW TOP VIEW Mounts on DIN Rail 1 50 Weidmuller Terminal BlocK DIN Rail Mounted Extension Cable 50 Pin 32 Point I O Module Figure 10 27 32 Point I O Module to Weidmuller Terminal Block Assembly ...

Page 279: ...ers Connectors 50 pin female Honda on end that connects to male connector on module Opposite end has stripped and tinned labeled wires for connection to Connector Interface Assembly Wiring Information Table 10 3 Wire List for 32 Point I O Cables Connector Pin Number Color Code Label Number Loose End Connector Pin Number Color Code Label Number Loose End 1 Black 1 26 White Black Violet 26 2 Brown 2...

Page 280: ...ge Green 42 18 White Violet 18 43 White Orange Blue 43 19 White Gray 19 44 White Orange Violet 44 20 White Black Brown 20 45 White Orange Gray 45 21 White Black Red 21 46 White Yellow Green 46 22 White Black Orange 22 47 White Yellow Blue 47 23 White Black Yellow 23 48 White Yellow Violet 48 24 White Black Green 24 49 White Yellow Gray 49 25 White Black Blue 25 50 White Green Blue 50 ...

Page 281: ...nnector on one end for connection to the module and stripped and tinned wires on the other end Catalog numbers for 32 point modules having two 24 pin connectors are IC693MDL654 IC693MDL655 IC693MDL752 and IC693MDL753 Connections to module input circuits are made from the user s input devices to two male pin type 24 pin connectors Fujitsu FCN 365P024 AU mounted on the front of the module The connec...

Page 282: ...to Pins A1 and A2 etc Replacement Obsolescence Information This cable became obsolete and was replaced by cable IC693CBL315 now obsolete also The only difference between these two cables is in the wire color coding When cable IC693CBL315 became obsolete the replacement for these cables became IC693CBL327 and IC693CBL328 Cables IC693CBL310 315 have straight connectors Cables IC693CBL327 328 have ri...

Page 283: ...10 44 Series 90 30 PLC Installation and Hardware Manual August 2002 GFK 0356Q 10 2 187 1 5 2 5 Typical PLC Side View Figure 10 29 Dimensions for Depth of Connector in front of PLC ...

Page 284: ...of the cable housing through an 8 pigtail is also available in two lengths Catalog number IC693CBL317 is 10 feet 3 meters in length and IC693CBL320 is 3 feet 1 meter in length This cable improves the Power Mate APM s noise immunity The cable wire code list for these cables is provided in Table 10 5 To make wiring to the drive and machine easier each connector on the module is typically connected b...

Page 285: ...tacle closed cover Ribbon or IDC Type FCN 367J024 AUH IDC ribbon receptacle open cover Note Wire for cables is 12 twisted pairs 24 AWG 0 22mm2 Additional tools from Fujitsu are required to properly assemble the crimped contact and ribbon cable type connectors The solder eyelet connectors as provided in IC693ACC316 do not require any special tooling Crimped Contact Connectors as provided in IC693AC...

Page 286: ... Wire 1 Pair 3 23 A3 Wire 2 Pair 3 10 B3 Wire 1 Pair 4 22 A4 Wire 2 Pair 4 9 B4 Wire 1 Pair 5 15 A5 Wire 2 Pair 5 2 B5 Wire 1 Pair 6 14 A6 Wire 2 Pair 6 1 B6 Wire 1 Pair 7 16 A7 Wire 2 Pair 7 3 B7 Wire 1 Pair 8 17 A8 Wire 2 Pair 8 4 B8 Wire 1 Pair 9 21 A9 Wire 2 Pair 9 8 B9 Wire 1 Pair 10 20 A10 Wire 2 Pair 10 7 B10 Wire 1 Pair 11 19 A11 Wire 2 Pair 11 6 B11 Wire 1 Pair 12 18 A12 Wire 2 Pair 12 5 ...

Page 287: ... Wire 1 Pair 5 Green Black 15 A5 Wire 2 Pair 5 Green 2 B5 Wire 1 Pair 6 Blue Black 14 A6 Wire 2 Pair 6 Blue 1 B6 Wire 1 Pair 7 Violet Black 16 A7 Wire 2 Pair 7 Violet 3 B7 Wire 1 Pair 8 White Black 17 A8 Wire 2 Pair 8 White 4 B8 Wire 1 Pair 9 Gray Black 21 A9 Wire 2 Pair 9 Gray 8 B9 Wire 1 Pair 10 Pink Black 20 A10 Wire 2 Pair 10 Pink 7 B10 Wire 1 Pair 11 Light Blue Black 19 A11 Wire 2 Pair 11 Lig...

Page 288: ...ces to two male pin type 24 pin connectors Fujitsu FCN 365P024 AU mounted on the front of the module The connector mounted on the right of the module front view interfaces with groups A and B the connector on the left side of the module interfaces with groups C and D If a different length cable is required for connections to these modules you can build your own cable A1 B1 A12 B12 Length 10 3 mete...

Page 289: ...bbon Cable Connectors as provided in IC693ACC318 require Cable Cutter FCN 707T T001 H Hand Press FCN 707T T101 H Locator Plate FCN 367T T012 H These tools need to be ordered from an authorized Fujitsu distributor Three of the largest US distributors for Fujitsu connectors are Marshall at 800 522 0084 Milgray at 800 MILGRAY and Vantage at 800 843 0707 If none of these distributors service your area...

Page 290: ... example Pair 1 has a solid brown wire paired with a brown wire with a black tracer Replacement Obsolescence Information Cable IC693CBL315 now obsolete also replaced cable IC693CBL310 when that cable became obsolete The only difference between these two cables is in the wire color coding When cable IC693CBL315 became obsolete the replacement for these cables became IC693CBL327 and IC693CBL328 Cabl...

Page 291: ...10 52 Series 90 30 PLC Installation and Hardware Manual August 2002 GFK 0356Q 10 2 187 1 5 2 5 Typical PLC Side View Figure 10 32 Dimensions for Depth of Connector in front of PLC ...

Page 292: ...irmware updating and monitoring purposes Connect a Personal Computer s 9 pin serial port to the Station Manager port on an IC693CMM321 Ethernet module a IC693CPU364 CPU or a IC693CPU374 CPU module Connect a Personal Computer s 9 pin serial port to an IC693DSM302 module s RJ 11 COMM port for loading motion programs 1 10 and firmware Connect a Personal Computer s 9 pin serial port to an IC693DSM314 ...

Page 293: ... assembly These cables are wired pin to pin that is pin A1 to pin A1 pin A2 to pin A2 etc An I O faceplate assembly catalog number IC693ACC334 is required which snaps onto the module in place of the module s standard 20 pin terminal block assembly Five different terminal blocks are available to allow a variety of I O modules to use this accessory see Appendix H for details on the TBQC assemblies C...

Page 294: ...acks of connector shells as shown above IC693CBL321 3 feet 1 meter IC693CBL322 6 feet 2 meters IC693CBL323 1 5 feet 0 5 meter Figure 10 35 I O Faceplate to Terminal Block Cable Connector Depth The following illustration shows the space required in front of the PLC when this cable is connected to a module The depth of the cabinet that the PLC is mounted in should allow for the depth added by this c...

Page 295: ...10 56 Series 90 30 PLC Installation and Hardware Manual August 2002 GFK 0356Q 10 2 187 1 5 2 5 Typical PLC Side View Figure 10 36 Dimensions for Depth of Connector in front of PLC ...

Page 296: ...0 37 C693CBL327 328 Cables Note Each conductor in these 24 conductor cables has a current rating of 1 2 Amps If using these cables with a 16 point Output module with a higher output current rating you must use the lower value of 1 2 for the maximum load current rating If you have field devices that require more than 1 2 Amps do not use a TBQC assembly Use the standard Terminal Board instead Applic...

Page 297: ...pplication If a different length cable is required you can build your own cable but only straight connector kits are currently available See Building Custom Length Cables below Specifications Cable Length 10 feet 3 meters Connector Fujitsu FCN 365S024 AU Connector Depth for Cables IC693CBL327 328 The following figure shows that these cables extend 2 out from the face of the modules they are connec...

Page 298: ...d to properly assemble the crimped contact and ribbon cable type connectors The solder eyelet connectors as provided in IC693ACC316 do not require any special tooling Crimped Contact Connectors as provided in IC693ACC317 require Hand Crimping Tool FCN 363T T005 H Contact Extraction Tool FCN 360T T001 H Ribbon Cable Connectors as provided in IC693ACC318 require Cable Cutter FCN 707T T001 H Hand Pre...

Page 299: ...UE B11 12 LIGHT GREEN A12 6 DARK BLUE BLACK B12 12 LIGHT GREEN BLACK CONNECTOR 3 2 1 12 12 3 2 1 B ROW A ROW NOTE Each wire pair has a solid color wire and that same color wire with a black tracer For example Pair 1 has a solid brown wire paired with a brown wire with a black tracer Connector Depth for Custom Built Cables Because custom built cables use a straight connector they require more space...

Page 300: ...ting from the 24 pin connectors on a 32 point module through a conduit to a Terminal Block Quick Connect terminal block This can be accomplished by attaching one of the optional 24 pin connectors to the stripped end after pulling the cable through the conduit See the section Building Custom Length Cables for information on the connector options See Appendix H for information about TBQC Terminal Bl...

Page 301: ...ference in connector orientation is to allow them to work with the dual connector type of 32 point I O modules These cables are wired pin to pin that is pin A1 to pin A1 pin A2 to pin A2 etc Similar cables are available in a 3 meter length that have a right angle connector on one end and stripped leads on the other see the data sheet for the IC693CBL327 328 cables for further information Figure 10...

Page 302: ...tors Left Side Cable length 0 5 Meter IC693CBL323 IC693CBL334 Dual 24 pin 90 deg connectors Right Side Cable length 0 5 Meter IC693CBL323 Cable Kits IC693CBK002 Cable Kit Includes both the IC693CBL329 left side and IC693CBL330 right side cables IC693CBK003 Cable Kit Includes both the IC693CBL331 left side and IC693CBL332 right side cables IC693CBK004 Cable Kit Includes both the IC693CBL333 left si...

Page 303: ...e IC693CBL330 332 334 cables are for the modules right side connector The modules right side connector interfaces with I O circuit groups A and B the modules left side connector interfaces with groups C and D The other end of the cables connect to the TBQC IC693ACC337 terminal block See GFK 0898 the Series 90 30 PLC I O Module Specifications Manual for details about these modules See Appendix H fo...

Page 304: ...ength of IC693CBL341 Cable is 39 1 meter PTM Interface Cable Figure 10 42 Figure IC693CBL340 341 PTM Interface Cables Series 90 30 PLC PTM IC693CBL340 341 PTM Cable Interface Board Processing Module Figure 10 43 PTM Component Mounting and Cable Connection Warning The PTM Interface board connects to hazardous voltages Before installing testing or troubleshooting this board you should refer to the c...

Page 305: ...erface cable IC693CBL341 39 1 meter interface cable Checking the IC693CBL340 341 Cables The following information is supplied for the purpose of troubleshooting only making continuity checks of the cable These cables have straight through connections pin 1 connects to pin 1 pin 2 connects to pin 2 etc although some pins have no connections One end is connected to a male all plastic DB 25 connector...

Page 306: ... positive lead 9 IC Current phase C positive lead 10 Cable shield 11 No Connection 12 Frame Ground 13 No Connection 14 VG Voltage Generator negative lead 15 IN Current Neutral negative lead 16 VA Voltage phase A negative lead 17 IA Current phase A negative lead 18 No Connection 19 VB Voltage phase B negative lead 20 IB Current phase B negative lead 21 VC Voltage phase C negative lead 22 IC Current...

Page 307: ... IC690ACC900 RS 422 485 to RS 232 Converter No longer available Use IC690ACC901 Miniconverter IC690ACC901 Miniconverter Converts RS 422 485 to RS 232 IC693PRG300 Hand Held Programmer HHP Used to configure and program Series 90 30 PLCs except for CPU374 IC693ACC303 Memory card for HHP Plugs into HHP Used for file storage IC693PIF301 Personal Computer Interface Card Installs in PC Enables PC to cont...

Page 308: ...rial operation only for Workmaster II or IBM PS 2 or compatible personal computers The WSI board can be ordered as part of a package with Logicmaster 90 30 20 Micro programming software When a Workmaster II computer was ordered as the programming device the WSI board was installed at the factory The WSI resides in a full length computer slot The computer can be a Workmaster Workmaster II Cimstar i...

Page 309: ...Series 90 30 PLC If using a Workmaster II computer this converter eliminates the need to have a Work Station Interface board This converter is a small self contained device that requires only a cable connection to the Series 90 30 RS 422 RS 485 port on one end and a cable connection to the RS 232 port on the opposite end SERIES 90 30 PROGRAMMER RS 485 RS 232 CONVERTER Figure 11 3 Example of IC690A...

Page 310: ...ply Series 90 70 CPU or Series 90 20 CPU The 9 pin RS 232 port connector on the Miniconverter connects to an RS 232 compatible device When used with an IBM PC AT or compatible computer one end of the extension cable plugs into the Miniconverter s 9 pin serial port connector the other end plugs into the 9 pin serial port of the computer The adapter supplied with kit is required to adapt the 9 pin s...

Page 311: ...ctor on the Series 90 30 PLC power supply in the CPU baseplate The physical connection is through a 6 foot 2 meters long cable IC693CBL303 This cable also provides power connections to the HHP and provides a signal that tells the PLC that an HHP is attached The HHP can be connected or disconnected while the PLC is powered up The HHP does not require communications parameter configuration in order ...

Page 312: ... flash memory Protection Mode Provides a way to control access to protection of certain PLC functions including program logic reference data and configuration information The use of this function is optional however it is convenient in that it allows you to protect parts of the PLC system from accidental or deliberate modification Protection is provided through four levels of passwords assigned by...

Page 313: ... DOS BASED SOFTWARE DOS TSR ROUTINE MS DOS MICROSOFT C TURBO C PROGRAMS C LIBRARY OR OR WINDOWS BASED SOFTWARE WINDOWS DLL MS WINDOWS MS DOS 5 OR 10 SLOT 5 OR 10 SLOT 5 OR 10 SLOT 5 OR 10 SLOT I O EXPANSION CABLE I O EXPANSION CABLE I O EXPANSION CABLE I O EXPANSION CABLE BASEPLATE BASEPLATE BASEPLATE BASEPLATE Figure 11 6 Example of PCIF Interface to Series 90 30 I O Both of these PCIF cards have...

Page 314: ...ter Converter This item is no longer available The information provided in this manual is for the convenience of those still using this product This product also went by an earlier catalog number IC630CCM390 and is nicknamed the Brick Details can be found in Appendix C Note In most applications the newer IC690ACC903 Port Isolator can be used in place of the IC655CCM590 Isolated Repeater Converter ...

Page 315: ...er to its documentation layout drawings schematics etc If the documentation is lost perhaps a copy is available from the manufacturer Additional information may be gathered from discussions with the equipment operators and maintenance technicians For a new design there are probably mechanical or process drawings of the equipment Step 2 Determining I O Requirements This step comes next because othe...

Page 316: ...odules can possibly reduce the number of racks required in your system For example 32 point discrete I O modules can save rack space compared to lower density modules Standardization Sometimes a company standardizes on particular types of modules to simplify training or stocking of spare parts Response Time and Noise immunity In general higher response speed is attained at the sacrifice of some no...

Page 317: ...by Genius Blocks but cannot send commands to them By selecting the applicable bus interface unit BIU you can use GE Field Control distributed I O to interface to Series 90 30 WorldFIP Profibus and Genius buses State Logic These products allow Natural Language programming as an alternative to ladder logic This makes program creation documenting and editing easier for those not trained in ladder log...

Page 318: ...wn in the CPUs chapter the CPU350 364 CPUs use a more powerful microprocessor than the lower numbered CPUs For applications where higher performance is required one of these would be a good choice For math intensive applications the CPU352 with its built in math coprocessor would give the best performance For Ethernet applications the CPU364 with its built in Ethernet interface provides faster per...

Page 319: ...1 CPU352 CPU363 and CMM311 have serial ports that are often used to communicate with HMI or Operator Interface OI devices Time of day TOD clock requirements The Embedded CPUs do not have one the Modular CPUs do System size limitation If you are close to the maximum number of modules limit of your system you can use modules that have dual functions to conserve rack slots For example the CPU364 has ...

Page 320: ... smaller rack 5 slot if possible to save cost and space However as noted below a larger rack 10 slot with unused slots will leave some room for future expansion if desired Step 6 Selecting Power Supplies The following factors affect your Power Supply selection decisions See the Power Supplies chapter for additional details Power capacity All Series 90 30 Power Supplies have three individual output...

Page 321: ...ocks User s Manual Field Control These are intelligent distributed I O units that mount at the point of use on a 35mm x 7 5mm DIN rail They can communicate over Genius FIP or Profibus buses They are not included in the PLC module count but do require I O memory allocation A Field Control unit consists of a Bus Interface Unit BIU that interfaces to the applicable bus from one to eight I O modules a...

Page 322: ...tion From Electrical Shock Proper wiring design including grounding and circuit protection issues should be followed Personnel should be prevented from accidentally coming in contact with hazardous voltages Also unauthorized personnel should be prevented from gaining access to high voltage cabinets and panels Interlock circuits are often used for this purpose Fire Prevention The guidelines in the ...

Page 323: ...s defective MCR will de energize and open the circuit to the motor starters and PLC output circuits As shown the PLC s main power and input circuits are not controlled by the MCR since they do not directly control any outputs Keeping these circuits energized is desirable because this allows the PLC to continue gathering data recording fault information and controlling communications even if its Ou...

Page 324: ...should contain notations pertaining to safety issues Written operating and maintenance instructions as well as training should be provided to operators and maintenance personnel These should address any applicable safety issues Guarding Against Unauthorized Operation Keylock switches and passwords are frequently used for this purpose Labeling Guarding and Lighting Issues Labeling Operator devices ...

Page 325: ...odule Analog 4 Ch In 2 Ch Out 5 5 slot baseplate 10 10 slot baseplate 21 Model 331 40 341 79 Programmable Coprocessor Module n a 4 4 Alphanumeric Display Coprocessor Module n a 4 4 Communications Control Module n a 9 9 State Logic Processor Module n a Refer to the State Logic User s Guide GFK 0726 Genius Communications Module 1 1 1 1 Enhanced Genius Communications Module 1 2 2 2 High Speed Counter...

Page 326: ... the relays on Relay modules 24 VDC Isolated provides power to operate a number of input circuits input modules only and any external circuits connected to the 24 VDC Output terminals on the power supply terminal strip Note that the figures listed in the following table are maximum worst case requirements not typical requirements Table 12 3 Load Requirements in milliamps Catalog Number Description...

Page 327: ...93CPU331 CPU Model 331 350 IC693CPU340 CPU Model 340 490 IC693CPU341 CPU Model 341 490 IC693CPU350 CPU Model 350 670 IC693CPU351 CPU Model 351 890 IC693CPU352 CPU Model 352 910 IC693CPU360 CPU Model 360 670 IC693CPU363 CPU Model 363 890 IC693CPU364 CPU Model 364 1 51A IC693CSE313 State Logic CPU 5 slot baseplate 430 IC693CSE323 State Logic CPU 10 slot baseplate 430 IC693CSE340 State Logic CPU Modu...

Page 328: ... VDC TTL Negative Logic 0 5A 32 Point 260 IC693MDL753 12 24 VDC Positive Logic 0 5A 32 Point Output 260 IC693MDL930 Relay N O 4A Isolated 8 Point Output 6 70 IC693MDL931 Relay N C and Form C 8A Isolated 8 Point Out 6 110 IC693MDL940 Relay N O 2A 16 Point Output 7 135 IC693MDR390 24 VDC Input Relay Output 8 In 8 Out 80 70 IC693PCM300 Programmable Coprocessor Module 65K 425 IC693PCM301 Programmable ...

Page 329: ...C693CHS391 Modular CPU Baseplate 250 IC693CPU351 CPU Module 890 IC690ACC901 Miniconverter Kit 100 IC693PCM301 PCM Module 425 IC693ALG390 Analog Output 32 120 IC693ALG220 Analog Input 27 98 IC693APU300 HS Counter 190 IC693MDL340 Input Module 5 120 IC693MDL740 Output Module 110 IC693MDL240 Input Module 90 IC693MDL310 Output Module 210 IC693MDL940 Relay Out Mod 7 135 Totals milliamps Watts 2336 11 68...

Page 330: ...ns to other devices such as an HMI or to other systems via communications modules or ports Cable types Cable type can have a significant impact on scan time especially when connecting Remote racks or communicating over long distances Propagation time of data should be minimized to ensure proper system timing and margins Suggested cable types for I O Bus Expansion and communication cables are docum...

Page 331: ...od layout helps minimize the chance of electrical shock to personnel working on the system It lets maintenance technicians easily access the unit to make measurements load software check indicator lights remove and replace modules etc It also makes it easier to trace wiring and locate components while troubleshooting Reliability Proper layout promotes good heat dissipation and helps eliminate elec...

Page 332: ...e are several factors to consider when laying out your PLC racks Location restrictions Although most modules can be located in any type of baseplate a few of the Option modules PCM ADC CMM SLP will only work in a CPU baseplate The next figure identifies where you can locate the modules in your system Power Supply capacity Since some modules draw considerably more power than others it is possible t...

Page 333: ... ENHANCED GENIUS COMM MOTION MATE APM300 DSM302 I O LINK INTERFACE ENHANCED GENIUS COMM MOTION MATE APM300 DSM302 I O LINK INTERFACE ENHANCED GENIUS COMM PCM ADC CMM SLP MOTION MATE APM300 DSM302 I O LINK INTERFACE ENHANCED GENIUS COMM PCM ADC CMM SLP MOTION MATE APM300 DSM302 I O LINK INTERFACE ENHANCED GENIUS COMM HIGH SPEED COUNTER GENIUS COMMUNICATIONS DISCRETE INPUT OUTPUT ANALOG INPUT OUTPUT...

Page 334: ...1 2 3 4 8 6 7 5 9 10 Figure 12 3 Series 90 30 Example Layout 1 Series 90 30 PLC 10 slot rack 2 Wireway Wire Duct 3 Field device connection terminal block 4 Motor connection terminal block 5 Motor starters 6 Circuit board 7 Power supply 8 Control transformer 9 Fusible disconnect or circuit breaker 10 Control relays ...

Page 335: ...mmended Upright Mounting Orientation The load rating with the baseplate mounted upright on a panel is 100 at 60 C 140 F Figure 12 4 Recommended PLC Mounting Orientation Derated Horizontal Mounting Orientation Power supply load ratings with the baseplate mounted horizontally are Temperature at 25 C 77 F full load Temperature at 60 C 140 F 50 of full load Figure 12 5 Derated PLC Mounting Orientation...

Page 336: ...t row being number 2 The numbers alternate between rows with even numbers on the right and odd numbers on the left as shown in the circuit diagram on the back of the hinged cover A1 A2 A4 A3 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F RELAY OUTPUT 2 AMP 1 2 3 V V V V 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 A7 A8 B1 B2 B4 B7 B8 44A726782 015 FOR USE WITH IC693MDL940 B6 B5 A1 A2 A3 A4 A5 A6 B3 Fuse Ind...

Page 337: ...ut LED should light to indicate that the signal reached the module Ŷ If the light does not turn ON the module may be defective or the LED light may be bad Ŷ If the light turns on but the output device doesn t operate a voltage check can be made on the module s terminal board or block If the correct voltage level is present there the output device or wiring should be checked If none of an output mo...

Page 338: ...e troubleshooting a module is installed in an incorrect slot by mistake This will create a fault in one of the two fault tables The correct configuration can be determined from the Configuration Screens The memory addresses that a particular module is using Fault Tables There are two fault tables the PLC Fault Table and the I O Fault Table The fault tables can be viewed using the PLC programming s...

Page 339: ...This method can be used to check an output circuit from the ladder screen all the way to the device being controlled For example when overriding and toggling a Q output to an ON state the relay solenoid or other device being controlled should turn on or pick up If it does not the status light on the output module could be checked then voltage checks could be made at the module terminal board the s...

Page 340: ...e is replaced For such modules make sure that up to date copies of the application programs are maintained in case they have to be restored later For I O modules with terminal boards you do not have to rewire a new terminal board in order to replace the module If the old terminal board is not defective it can be removed from the old module and reinstalled on the new module without removing any of ...

Page 341: ... 3A 2 44A724627 111 1 Bussman GMC 3 Littlefuse 239003 IC693MDL390 120 240 VAC 2A 3A 5 44A724627 111 1 Bussman GMC 3 Littlefuse 239003 IC693MDL730 12 24 VDC Positive Logic 2A 5A 2 259A9578P16 1 Bussman AGC 5 Littlefuse 312005 IC693MDL731 12 24 VDC Negative Logic 2A 5A 2 259A9578P16 1 Bussman AGC 5 Littlefuse 312005 IC693PWR321 and IC693PWR330 120 240 VAC or 125 VDC Input 30 Watt Power Supply 2A 1 4...

Page 342: ...or power supply lever qty 2 Power supply lens cap qty 2 Power supply terminal cover IC693ACC301 see Note Memory Backup Battery qty 2 Memory backup battery for CPU and PCM modules Fuses See Fuse List For Series 90 30 Modules table in this chapter Modules You may wish to maintain spare PLC modules Many systems have more than one of a particular catalog number such as power supplies each rack has one...

Page 343: ... With power OFF check that connectors and modules are seated securely in their sockets and that wire connections are secure For low vibration installations perform annually For high vibration installations check at least quarterly 6 Enclosure Check annually With power OFF remove manuals prints or other loose material that could cause shorts or ventilation blockage or that are flammable from inside...

Page 344: ......

Page 345: ...em components using multiple driver receiver combinations on a single cable with five twisted pairs The cable length between master and any slave cannot exceed 4 000 2 9 meters feet A multi drop system of eight drivers and receivers can be configured The maximum common mode voltage between each additional drop is the RS 422 standard of 7 Volts to 7 Volts The driver output must be capable of 2 V mi...

Page 346: ...e connector 5 pin male connector requires metric hardware same connector hood and hardware as for Series 90 PLC listed above 25 pin male D Subminiature Type Cannon DA25S solder pot with DB 0963 3 hood or equivalent standard RS 232 connector Computer grade 24 AWG 22 mm2 minimum with overall shield Catalog Numbers Belden 9505 Belden 9306 Belden 9832 Cable These cables provide acceptable operation fo...

Page 347: ...d as follows Ŷ Series 90 70 PLC and Series 90 20 CPU Module Ŷ Series 90 30 PLC Power Supply Figure A shows the serial port orientation and connector layout for the Series 90 PLC types The orientation of the connector on the Series 90 20 CPU is rotated 90 degrees from the Series 90 30 connector with pin to the upper right Table A 2 shows the pin numbering and signal assignment applicable to both PL...

Page 348: ... denote outputs and A and B denote inputs Termination resistance for the Receive Data RD signal needs to be connected only on units at the end of the lines This termination is made on the Series 90 PLC products by connecting a jumper between pins 9 and 0 inside the 5 pin D shell with the following exception For Series 90 70 PLCs with Catalog Numbers IC697CPU73 J and IC697CPU77 G and earlier the te...

Page 349: ...und 0V 8 DCD Data Carrier Detect 8 DCD Data Carrier Detect 9 0 NC 9 DTR Data Terminal Ready Tied to line 20 NC Not Connected 2 9 NC 20 DTR Data Terminal Ready 2 NC 22 Ring Indicate 23 25 NC For more information about the Workmaster industrial computer serial port refer to the following manuals GFK 0401 Workmaster II PLC Programming Unit Guide to Operation GEK 25373 Workmaster Programmable Control ...

Page 350: ... Pin No Signal Description DCD Data Carrier Detect NC 2 RD Receive Data 2 TD Transmit Data 3 TD Transmit Data 3 RD Receive Data 4 DTR Data Terminal Ready 4 RTS Request to Send 5 GND Signal Ground 5 CTS Clear to Send 6 NC 6 NC 7 RTS Request to Send 7 GND Signal Ground 8 CTS Clear to Send 8 DCD Data Carrier Detect 9 NC 9 DTR Data Terminal Ready NC Not Connected ...

Page 351: ...converter IC690ACC900 Obsolete Converter The obsolete RS 232 RS 485 Converter IC690ACC900 converts from RS 232 to RS 422 RS 485 communications The converter has one 5 pin female D type port and one 25 pin female D type port This converter is no longer available Please substitute the IC690ACC90 miniconverter Information about this converter is included in this manual for reference and troubleshooti...

Page 352: ...RS 232 RS 485 CONVERTER IC690ACC900 25 PIN FEMALE RS 232 PORT RD TD CTS RTS DCD GND SHLD 3 2 5 4 8 7 1 PIN 25 PIN MALE PIN TD RD RTS CTS DCD DTR GND IC690CBL705 OR EQUIVALENT RS 232 SHIELDED PAIRS 2 3 4 5 8 20 7 25 PIN MALE 25 PIN FEMALE RS 232 PORT WORKMASTER 2 3 12 13 10 11 9 6 14 15 8 5 7 1 SD A SD B RD A RD B RD RTS B RTS A CTS A CTS B 5V 0V SHLD DCD B DCD A RD B RD A SD B SD A RT CTS B CTS A ...

Page 353: ... AT THE PLC IS IMPLEMENTED BY A JUMPER BETWEEN PIN 9 AND PIN 11 Figure A 4 IBM AT compatibles Personal Computer to Series 90 PLCs 2 3 12 13 10 11 9 6 14 15 8 5 7 1 SD A SD B RD A RD B RD RTS A RTS B CTS A CTS B 5V 0V SHLD DCD A DCD B RD A RD B SD A SD B RT CTS A CTS B RTS A RTS B 5V 0V SHLD 2 3 10 11 12 13 9 15 8 6 14 5 7 1 POWER SOURCE FOR POINT TO POINT CONNECTION 10 FEET 3 METERS ONLY CONVERTER...

Page 354: ...3 2 7 1 SD A SD B RD A RD B RD RTS A RTS B CTS B CTS A GND SHLD RD A RD B SD A SD B CTS A CTS B RTS B RTS A GND SHLD Figure A 6 Typical RS 422 Host to PLC Connection with Handshaking Multidrop Connections In the multidrop configuration the host device is configured as the master and one or more PLCs are configured as slaves This method can be used when the maximum distance between the master and a...

Page 355: ...THE SERIES 90 PLC PRODUCTS BY CONNECTING A JUMPER BETWEEN PIN 9 AND PIN 10 INSIDE THE 15 PIN D SHELL WITH THE FOLLOWING EXCEPTION FOR SERIES 90 70 PLCs CATALOG NUMBERS IC697CPU731 AND IC697CPU771 THE TERMINATION FOR RD AT THE PLC IS IMPLEMENTED BY A JUMPER BETWEEN PIN 9 AND PIN 11 25 PIN MALE 25 PIN FEMALE 2 3 4 5 8 20 7 PIN TD RD RTS CTS DCD DTR GND RS 232 PORT WORKMASTER 15 PIN FEMALE RS 422 POR...

Page 356: ...0 30 LOCATED ON POWER SUPPLY SERIES 90 70 LOCATED ON THE CPU BOARD TO OTHER PLC s Figure A 8 Workmaster Series 90 PLC Multidrop Connection LAST STATION SD A SD B RD A RD B RD RTS A RTS B CTS A CTS B 5V 0V SHLD SLAVE STATION SD A SD B RD A RD B RD RTS A RTS B CTS A CTS B 5V 0V SHLD WHEN WIRING RS 422 485 MULTIDROP CABLES REFLECTIONS ON THE TRANSMISSION LINE CAN BE REDUCED BY CONFIGURING THE CABLE I...

Page 357: ...NES THIS TERMINATION IS MADE ON THE SERIES 90 PLC PRODUCTS BY CONNECTING A JUMPER BETWEEN PIN 9 AND PIN 10 INSIDE THE 15 PIN D SHELL WITH THE FOLLOWING EXCEPTION FOR SERIES 90 70 PLCs CATALOG NUMBERS IC697CPU731 AND IC697CPU771 THE TERMINATION FOR RD AT THE PLC IS IMPLEMENTED BY A JUMPER BETWEEN PIN 9 AND PIN 11 15 PIN FEMALE RS 422 PORT 25 PIN FEMALE RS 232 PORT IC690CBL701 OR EQUIVALENT RS 232 S...

Page 358: ...a Work Station Interface board Ŷ Easy cable connection to either a Series 90 70 PLC or a Series 90 30 PLC Ŷ No external power needed operates from 5 volt DC power on the Series 90 PLC backplane Ŷ Convenient light weight self contained unit Functions The RS 422 RS 485 to RS 232 Converter provides an RS 232 serial interface for the Series 90 70 and Series 90 30 PLCs which have a built in RS 422 RS 4...

Page 359: ...application you can build your own cables Specifications for building these cables are provided later in this appendix You do not need to connect an external source of power to the converter for a cable length of 10 feet or less since the necessary power connections of 5 VDC and signal ground are derived from the PLCs backplane bus through the cable which connects to the Series 90 30 or 90 70 PLC ...

Page 360: ...s accessed by opening the hinged door on the power supply The serial port connector for the Series 90 70 PLC is on the CPU module and is accessed by opening the hinged door on the module Cable Description The serial connection to the Series 90 70 PLC see Figure B 1 is to the RS 422 RS 485 compatible serial port connector located at the bottom of the CPU module behind the hinged door through a 6 fo...

Page 361: ...ents Pin assignments and signal definitions for the RS 232 interface are listed below Table B 1 RS 232 Interface for Converter Pin Signal Name Function I O 1 Shield Cable shield 2 SD Transmitted Data Out 3 RD Received Data In 4 RTS Request To Send Out 5 CTS Clear To Send In 6 No connection 7 SG Signal Ground 8 DCD Data Carrier Detect In 9 19 No connection 20 DTR Data Terminal Ready Out 21 to 25 No...

Page 362: ...tial Data Carrier Detect Out 3 DCD B Differential Data Carrier Detect Out 4 ATCH Attach used with HHP n a 5 5 VDC Logic Power In 6 RTS A Differential Request To Send Out 7 SG Signal Ground 0V In 8 CTS B Differential Clear To Send In 9 RT Resistor Terminator n a 10 RD A Differential Receive Data In 11 RD B Differential Receive Data In 12 SD A Differential Send Data Out 13 SD B Differential Send Dat...

Page 363: ... RS 232 Converter 20 7 5 4 3 2 8 a44539 MODEM DCD LOGIC POWER NC SHIELD TERMINATOR RD B RD A SD B SD A CTS B CTS A RTS B RTS A DCD B DCD A 5 SG ATCH ATTACH 1 9 11 10 13 12 8 15 14 6 3 2 5 7 4 SHIELD SD RD RTS CTS DCD SG 1 RS 232 RS 485 CONVERTER IC690ACC900 RESISTOR 120 RS 485 15 PIN RS 232 25 PIN DTR Ω Figure B 4 RS 422 RS 485 to RS 232 Converter Logic Diagram ...

Page 364: ...verter Configuration can be changed as required by carefully removing one or more of the jumpers with a pair of needle nose pliers and placing it on the desired pair of pins Refer to the description of these selectable jumper positions in the following table and place the jumper on the selected pair of pins The pin numbers are 1 2 and 3 Default jumper locations are indicated by a rectangle around ...

Page 365: ... device to control DCD JP3 MODEM 1 2 3 Default position 1 and 2 is used when an attached Modem does not require the Clear To Send CTS signal This allows the programming device to control the RTS signal 1 2 3 Jumper positions 2 and 3 are used when the attached Modem does require the CTS signal most modems require this signal Forces RTS to be continually active JP4 ATTACH 1 2 3 Default position 1 an...

Page 366: ...erter end 9 pin 15 pin or 25 pin depending on type of connector on your serial device D type Female Subminiature programming device end Catalog numbers are provided as suggestions only Any cable having the same electrical characteristics is acceptable It is strongly recommended that you use stranded wire Since it is sometimes hard to find a cable with the desired number of twisted pairs the Belden...

Page 367: ... Isolated Repeater Converter Ŷ System Configurations Ŷ Cable Diagrams Note The catalog number for the Isolated Repeater Converter was previously IC630CCM390 Description of the Isolated Repeater Converter The Isolated Repeater Converter IC655CCM590 can be used for the following purposes Ŷ To provide ground isolation where a common ground cannot be established between components Ŷ To boost RS 422 si...

Page 368: ...verter Items of interest to the user on the Isolated Repeater Converter are described below Two 25 pin female D type connectors Two 25 pin male D type connectors solder pot are included for user cabling 5 230 VAC power connection internal 4 position terminal block Fused Amp power protection Power ON green indicator LED Three position toggle switch recessed in the back of the unit is set according ...

Page 369: ...ctor on the Series 90 30 PLC power supply in the CPU baseplate The physical connection is through a 6 foot 2 meters long cable IC693CBL303 This cable also provides power connections to the HHP and provides a signal that tells the PLC that an HHP is attached The HHP can be connected or disconnected while the PLC is powered up The HHP does not require communications parameter configuration in order ...

Page 370: ...A Receive Data 5 SD A Send Data 6 SD A Send Data 6 RD A Receive Data 7 SD B Send Data 7 RD B Receive Data 8 NC 8 RD A Receive Data Optional Termination 9 NC 9 RD B Receive Data Optional Termination 20 NC 20 NC 2 NC 2 NC 22 RD B Receive Data 22 SD B Send Data Optional Termination 23 RD A Receive Data 23 SD A Send Data Optional Termination 24 SD A Send Data 24 NC NC No Connection SD Send Data and RD...

Page 371: ...owing examples of system configurations refer to these cables as Cables A through E which are described in Cable Diagrams later in this section Downstream and Upstream Contention In this section simple multidrop configurations are those where a single Isolated Repeater Converter is used Complex multidrop configurations contain one or more multidrop sections where an Isolated Repeater Converter is ...

Page 372: ...he Isolated Repeater Converter Complex Multidrop Configuration This configuration shows how to connect multiple Isolated Repeater Converters for signal conversion greater distance and more drops RS 422 CABLE D J2 J1 RS 422 CABLE D J2 J1 RS 422 CABLE D J2 J1 J2 J1 SW ON SW ON RS 422 CABLE D J1 J2 SW CTS RS 232 CABLE RS 232 CABLE RS 422 CABLE B RS 422 CABLE C BRICK SERIES 90 C OR HOST BRICK BRICK BR...

Page 373: ... away from the host device The switch located on the side of the brick should always be in the center position ON The only case in which Port J is directed toward the host is when the brick is used as a converter RS 232 at the slave The switch is in the right position CTS Rule 2 If a Series 90 CMM slave device is located downstream of a brick set the configuration of the CMM serial port to NONE fl...

Page 374: ...E PIN TD RD RTS CTS DCD DTR GND SHLD SW ON J2 J1 25 PIN FEMALE SERIES 90 CMM PORT 1 OR 2 Figure C 6 Cable A RS 232 CMM To Converter SD A SD B RD A RD B RTS A CTS A RTS B CTS B GND SHLD 25 PIN FEMALE SERIES 90 CMM PORT 1 OR 2 RD A RD B SD A SD B RTS B CTS B RTS A CTS A GND 9 21 13 25 12 24 10 11 22 23 7 1 16 17 15 14 19 18 10 12 11 13 7 PIN 25 PIN MALE 25 PIN MALE ISOLATED REPEATER CONVERTER BRICK ...

Page 375: ... 9 21 12 24 10 11 22 23 7 1 PIN RD A RD B SD A SD B TERM TERM RTS A CTS A RTS B CTS B 0V SHLD 25 PIN FEMALE SERIES 90 CMM PORT I OR 2 9 21 13 25 12 24 10 11 22 23 7 1 25 PIN MALE PIN TERM TERM PIN 25 PIN MALE ISOLATED REPEATER CONVERTER BRICK 25 PIN FEMALE SW SUBSTITUTE APPROPRIATE UP STREAM DEVICE WITHIN DOTTED BOX PER SYSTEM DIAGRAMS TERMINATE CONNECTION ON FIRST AND LAST DROPS ONLY ON THE CMM I...

Page 376: ... CONNECTIONS INSIDE D CONNECTORS a44932 25 PIN MALE 13 25 9 21 10 22 24 7 1 PIN RD A RD B SD A SD B RTS A RTS B TERM GND SHLD SHIELDED TWISTED PAIRS 25 PIN FEMALE SERIES 90 CMM PORT I OR 2 ISOLATED REPEATER CONVERTER BRICK 25 PIN FEMALE SW 16 17 15 14 11 10 22 23 7 25 PIN MALE PIN 150 OHMS ALSO IT IS RECOMMENDED TO MAKE ANY NECESSARY CONNECTIONS INSIDE THE CABLE CONNECTOR TO BE MOUNTED ON THE CMM ...

Page 377: ...patible device a44985 RS 232 PORT RS 422 PORT Figure D 1 Series 90 SNP to RS 232 Miniconverter When used with an IBM PC AT or compatible computer one end of the extension cable plugs into the Miniconverter s 9 pin serial port connector the other end plugs into the 9 pin serial port of the computer The Converter plug supplied with kit is required to convert the 9 pin serial port connector on the Mi...

Page 378: ...s were chosen to allow direct connection using a straight through or 1 to 1 cable as provided with kit to the IBM PC AT Most IBM compatible computers equipped with an RS 232 port will provide a pinout compatible with the one shown above Pin Assignments RS 422 Port Table D 2 is the pinout for the Miniconverter s RS 422 serial port The direction of signal flow is also with respect to the Miniconvert...

Page 379: ...s required you can use the GE Isolated Repeater Converter IC655CCM590 in place of the Miniconverter When using the Miniconverter with a modem connection it may be necessary to jumper RTS to CTS consult the user s manual for your modem Cable Diagrams Point To Point When connecting the Miniconverter to IBM PC and compatible computers with hardware handshaking the following cable connections should b...

Page 380: ...ction to RS 232 serial port of a Workmaster II computer or Personal Computer Electrical and General Voltage Supply 5 VDC supplied by PLC power supply Typical Current Version A IC690ACC901A 150 mA Version B IC690ACC901B 100 mA Operating Temperature 0 to 70 C 32 to 158 F Baud Rate 38 4K Baud maximum Conformance EIA 422 Balanced Line or EIA 423 Unbalanced Line Ground Isolation Not provided 3 2 4 5 7 ...

Page 381: ...ion to the port is obstructed by surrounding equipment or when it is not acceptable for the device to protrude from a PLC module The Port Isolator can operate in either single or multi drop mode which is selected by a slide switch on the top of the module The Port Isolator provides the following features Four opto isolated signal channels SD RD RTS and CTS Electrical compatibility with RS 485 Sing...

Page 382: ... Read data 14 CTS B In Clear to send 15 RTS A Out Request to send Pin Pin Name Pin Type Description PL2 1 NC 2 NC 3 NC 4 NC 5 5V 5V power 6 RTS A Out Request to send 7 0V Signal Ground 8 CTS B In Clear to send 9 RT Terminating Resistor 10 RD A In Read data 11 RD B In Read data 12 SD A Out Send data 13 SD B Out Send data 14 RTS B Out Request to send 15 CTS A In Clear to send Use the terminating res...

Page 383: ...5V Multidrop Switch CTS B CTS A RTS B RTS A 14 6 14 6 Output Enable Output Enable RD B RD A SD B SD A 13 12 13 12 Ground 2 Ground 1 DC DC Converter 5Vdc GND 5Vdc GND RTS B RTS A CTS B CTS A 15 8 15 8 15 pin male D connector PL1 15 pin female D connector PL2 SD B SD A RD B RD A 11 10 11 10 RT 121 ohms 9 Figure E 2 IC690ACC903 Block Diagram ...

Page 384: ...natively the Isolator can be mounted separately from the PLC system using the extender cable provided For mounting separately to a panel you will need to provide two 6 32 4 mm mounting screws Figure E 3 When installing the Isolator tighten the connector screws and panel mounting screws if used to the following torque values Screws Type Torque Connector Thumbscrews supplied with Isolator M3 8 in lb...

Page 385: ...B RD A SD B SD A CTS B CTS A RTS B RTS A SHLD 5V GND 9 11 10 13 12 8 15 14 6 1 5 7 RT RD B RD A SD B SD A CTS B CTS A RTS B RTS A SHLD 5V GND 24 25 13 21 9 23 11 22 10 7 1 RT RD B RD A SD B SD A CTS B CTS A RTS B RTS A GND SHLD Slave Device 25 pin port Twisted Pairs Make connectons inside D connectors Iso lat or 15 pin Fe ma le D co nn ect or 15 pin Ma le D co nn ect or Master PLC To Other Slave D...

Page 386: ...ices Maximum of 8 devices on a multidrop Slave Device Slave Device Terminate at first and last ports only 9 11 10 13 12 8 15 14 6 5 7 1 RT RD B RD A SD B SD A CTS B CTS A RTS B RTS A 5V GND SHLD 9 11 10 13 12 8 15 14 6 5 7 1 RT RD B RD A SD B SD A CTS B CTS A RTS B RTS A 5V GND SHLD Twisted Pair Make connections inside D connector Twisted Pair Make connections inside D connector To Other Slave Dev...

Page 387: ... Recommended torque 8 in lbs 0 9 Newton meter These are supplied with Isolator Two user supplied 6 32 4mm thread panel mounting screws Recommended torque 12 in lbs 1 4 Newton meter Electrical Voltage Supply Typical Current 5VDC supplied by port 25 mA 100 mA available for external equipment Ground Isolation Conformance 500 Volts EIA 422 485 Balanced Line Operating Temperature 0 60 C 32 140 F Baud R...

Page 388: ...Power Supplies F 3 Step 3 Output Calculations for Discrete Output Modules F 3 Step 4 Input Calculations for Discrete Input Modules F 4 Step 5 Final Calculation F 6 Information Required Ŷ In addition to the information in this manual you will need GFK 0898 Series 90 30 I O Module Specifications Manual Ŷ You will need operating current values for the discrete output devices connected to the PLC s di...

Page 389: ...s Ŷ For a given module calculate the power dissipation for each column in the table that contains a current value by multiplying the current value in Amps times the voltage for that column For modules using more than one voltage add the calculated power values to arrive at the total for the module Example 1 The Load Requirements table shows that the IC693CPU352 module draws Ŷ 910 mA from the 5VDC ...

Page 390: ...ation can be calculated Note that the power dissipated by the output circuits comes from a separate power source so it is not included in the figure used to calculate PLC power supply dissipation in Step 2 To calculate output circuit power dissipation Ŷ In the Series 90 30 I O Module Specifications Manual GFK 0898 find the value for the Output Voltage Drop for your particular module Ŷ Obtain the r...

Page 391: ...ights that are on 100 of the time 1 5 x 05 x 1 00 0 075 watts per light Then multiply this value by 7 0 075 watts x 7 lights 0 525watts total dissipation for the first 7 lights For the 7 lights that are on 40 of the time 1 5 x 05 x 0 40 03 watts per light Then multiply this value by 7 0 03 watts x 7 lights 0 21 watts total dissipation for the other 7 lights Adding up the individual calculations we...

Page 392: ...n Amps x Percent expressed as a decimal of on time 120 x 012 x 1 0 1 44 watts per input Then multiply this result by 8 1 44 watts x 8 inputs 11 52 watts total for the 8 inputs Also in this example two input points on this 16 point module are for the Control On and Pump Start pushbuttons Under normal conditions these pushbuttons are only pressed once per day for about one second just long enough to...

Page 393: ... table summarizes the final calculation Series 90 30 Rack Heat Dissipation Calculation Summary Step Description Value Watts 1 Calculate total of dissipation values for all modules in the rack 2 Divide value obtained in Step 1 by 2 to obtain Power Supply value 3 Calculate total of all Output modules output dissipation values 4 Calculate total of all Input modules input dissipation values 5 Add the ...

Page 394: ...g I O modules Note that you may not need every publication listed for a particular product Your need for some of the publications depends on your application For example if you intend to use Logicmaster programming software to configure and program your PLC you will not need manuals for the other programming software products or the Hand Held Programmer Or if you are going to program your Programm...

Page 395: ...FK 1670 Configuration CIMPLICITY Machine Edition Logic Developer PLC GFK 1868 Analog I O Modules Catalog Number Task Publication Number All Analog Input Output and Combination Modules IC693ALGxxx Installation Configuration Specifications GFK 0898 Baseplates All Series 90 30 Baseplates IC693CHSxxx Installation GFK 0356 Configuration Options Configuration HHP GFK 0402 Configuration LM90 GFK 0466 Con...

Page 396: ...ld Programmer User s Manual GFK 0402 FIP Bus Interface Unit GFK 1175 FIP Remote I O Scanner GFK 1037 IC693CMM311 Comm Coprocessor Module Installation Configuration User s Guide GFK 0582 IC693CMM321 Ethernet Module Installation Configuration User s Guide GFK 1541 Programming Options Ethernet Station Manager GFK 1186 Host Communications Toolkit C C GFK 0870 Host Communications Drivers MS Windows GFK...

Page 397: ...K 0582 Configuration and Programming Options Configuration Programming HHP GFK 0402 Configuration Control GFK 1295 Programming Control GFK 1411 SFC Programming Control GFK 1385 Configuration LM90 GFK 0466 Programming LM90 GFK 0467 SFC Programming LM90 GFK 0854 Configuration Programming VersaPro GFK 1670 Configuration Programming CIMPLICITY Machine Edition Logic Developer PLC GFK 1868 IC693CPU360 C...

Page 398: ...amming Control GFK 1385 Configuration LM90 GFK 0466 Programming LM90 GFK 0467 SFC Programming LM90 GFK 0854 Configuration Programming VersaPro GFK 1670 Configuration Programming CIMPLICITY Machine Edition Logic Developer PLC GFK 1868 Ethernet Station Manager GFK 1186 Host Communications Toolkit C C GFK 0870 Host Communications Drivers MS Windows GFK 1026 Host Communications Toolkit Visual Basic GF...

Page 399: ...uide GFK 0293 IC693APU301 IC693APU302 Axis Positioning Modules Installation Configuration User s Guide Standard Mode GFK 0840 Follower Mode GFK 0781 Motion Programming GFK 0664 IC693DSM302 Digital Servo Module Installation Configuration User s Guide standard and follower modes GFK 1464 Motion Programming GFK 0664 IC693DSM314 Digital Servo Module Installation Configuration Local Logic Motion Progra...

Page 400: ...on Options Configuration HHP GFK 0402 Configuration LM90 GFK 0466 Configuration Control GFK 1295 Configuration VersaPro GFK 1670 Configuration CIMPLICITY Machine Edition Logic Developer PLC GFK 1868 Programming Device IC693PRG300 Hand Held Programmer User s Manual using the HHP for configuration and programming GFK 0402 State Logic Products IC693CSE311 IC693CSE313 IC693CSE323 IC693CSE331 IC693CSE3...

Page 401: ...al process revision letters are not included in this appendix except in a few special cases Therefore when ordering these publications ask for the latest version Note If a publication number does not have an ending letter suffix such as GFK 1581 the publication has never been revised Other Sources of Information Ŷ GE InfoLink PLC CD This CD contains a collection of GE PLC manuals for Series 90 30 ...

Page 402: ...2 ECLiPS English Control Language Prog System for Series 90 30 PLC User s Guide GFK 0750 OnTOP for Series 90 30 Online Troubleshooting and Operator Prog User s Manual GFK 0771 C Programmer s Toolkit for Series 90 PCMs User s Manual GFK 0772 PCM C Function Library Reference Manual GFK 0781 Motion Mate APM for Series 90 30 PLC Follower Mode User s Manual GFK 0823 Series 90 30 I O Link Master Module ...

Page 403: ... 1466 Temperature Control Module for the Series 90 30 PLC User s Manual GFK 1541 TCP IP Ethernet Communications for the Series 90 PLC User s Manual GFK 1670 VersaPro User s Guide GFK 1868 CIMPLICITY Machine Edition Getting Started GEK 90486 1 Genius I O System and Communications User s Manual GEK 90486 2 Genius I O Discrete and Analog Blocks User s Manual ...

Page 404: ...connected between the terminal block s connector and the I O module s connector An I O module that has a terminal board instead of a connector is converted into a connector type using an adapter faceplate The TBQC system is not recommended for use with Analog modules because it does not meet the shielding recommendations for Analog module connections See the Series 90 30 PLC I O Module Specificati...

Page 405: ...th These Modules Module Description IC693ACC329 IC693MDL240 Input 120 VAC 16 points IC693MDL645 Input 24 VDC Pos Neg Logic 16 points IC693MDL646 Input 24 VDC Pos Neg Logic FAST 16 points IC693ACC330 IC693MDL740 Output 12 24 VDC Pos Logic 0 5A 16 points IC693MDL742 Output 12 24 VDC Pos Logic ESCP 1A 16 points IC693ACC331 IC693MDL741 Output 12 24 VDC Neg Logic 0 5A 16 points IC693ACC332 IC693MDL940 ...

Page 406: ...BL332 CBL Assembly 24 pin 90 Deg Right Side 2 0 Meter length IC693CBL322 IC693CBL334 CBL Assembly 24 pin 90 Deg Right Side 0 5 Meter length IC693CBL323 I O Face Plate for 16 Point Modules The I O Face Plate catalog number IC693ACC334 has a 24 pin connector which provides the connection to the applicable terminal block through a 0 5 1 or 2 meter cable This face plate replaces the standard terminal ...

Page 407: ... the I O Face Plate to the connector on the interposing terminal block Module Wiring Information Refer to GFK 0898 Series 90 30 PLC I O Module Specifications Manual for wiring connections for each module Cable Information Data sheets for the cables are found in the Cables chapter of this manual A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F Installing the I O Face Plate Mo...

Page 408: ...ate Terminal Block Information Terminal block data sheets are found on the next several pages A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F Connector Pin Orientation Pin A1 Pin A12 Pin B1 Pin B12 Module Terminal Connector Pin 1 B1 2 A1 3 B2 4 A2 5 B3 6 A3 7 B4 8 A4 9 B5 10 A5 B6 N C A6 N C B7 N C A7 N C 11 B8 12 A8 13 B9 14 A9 15 B10 16 A10 17 B11 18 A11 19 B12 20 A12 a47119 ...

Page 409: ...lectrically isolated from the numbered terminals You may use them as is or jumper them to a numbered terminal Refer to GFK 0898 Series 90 30 PLC I O Module Specifications Manual for wiring diagrams of the modules Mounting These terminal blocks are mounted on a standard user supplied 35 mm DIN rail 19 20 1 2 C 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 C C C C C C C C C C C C C C C C TERMIN...

Page 410: ...Refer to GFK 0898 Series 90 30 PLC I O Module Specifications Manual for required wiring connections Mounting These terminal blocks are mounted on a standard user supplied 35 mm DIN rail C C 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 C C C C C C C C C C C C C C C C TERMINAL BLOCK a45587 19 20 1 2 Maximum wire size per terminal one 14 AWG 2 10 mm 2 Width Height all blocks 2 25 57mm Depth all...

Page 411: ...ock Note Refer to GFK 0898 Series 90 30 PLC I O Module Specifications Manual for required wiring connections Mounting These terminal blocks are mounted on a standard user supplied 35 mm DIN rail 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 TERMINAL BLOCK a45588 19 20 1 2 Maximum wire size per terminal one 14 AWG 2 10 mm 2 Width Height all blocks 2 25 57mm Depth all blocks 1 7716 45mm 4 64 11...

Page 412: ...solated from the numbered terminals You may use them as is or jumper them to a numbered terminal Refer to GFK 0898 Series 90 30 PLC I O Module Specifications Manual for wiring diagrams of the modules Mounting These terminal blocks are mounted on a standard user supplied 35 mm DIN rail C C 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 C C C C C C C C C C C C C C C C C C TERMINAL BLOCK a45589 1...

Page 413: ...olated from the numbered terminals You may use them as is or jumper them to a numbered terminal Refer to GFK 0898 Series 90 30 PLC I O Module Specifications Manual for wiring diagrams of the modules Mounting These terminal blocks are mounted on a standard user supplied 35 mm DIN rail N N N 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 N N N N N N N N N N N N N N N 19 20 1 2 a45590 See Note 1 ...

Page 414: ...wo terminal blocks Also since the modules two connectors are oriented differently see example in figure below the two cables are different One is called a right side cable and the other a left side cable Note These terminal blocks will not work with the 32 point I O modules that have 50 pin connectors Pin B1 Pin B12 Pin B1 Pin B12 A1 2 3 4 5 6 7 8 B1 2 3 4 5 6 7 8 F C1 2 3 4 5 6 7 8 D1 2 3 4 5 6 7...

Page 415: ...equired Use the following table to select the correct cables The table also lists cable kits that consist of a pair of same length right side and left side cables Cable Current Rating Each conductor in these 24 conductor cables has a current rating of 1 2 Amps which is more than adequate to handle the current requirement of any of the 32 point I O modules listed in the previous table Catalog Numbe...

Page 416: ...terminal one 14 AWG 2 10 mm2 Width Height all blocks 2 15 57mm Depth all blocks 1 7716 45mm 4 45 112mm 22 21 23 24 24 Pin Connector B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 24 23 Figure H 9 IC693ACC337 TBQC Terminal Block Note The common row terminals labeled with the letter C are provided for wiring convenience Their use is optional They are electrically isola...

Page 417: ...each slave device PLC or Option module a unique SNP Series Ninety Protocol address using programming software such as Logicmaster VersaPro or Logic Developer PLC The SNP address is used by the programmer to designate which PLC it will communicate with The SNP protocol uses the RS 422 communications standard Note that the PLCs or Option modules do not communicate with each other over the multidrop ...

Page 418: ...e D Subminiature Type Cannon DA 5S solder pot Hood AMP 207470 connector shell Hardware Kit AMP 20787 Kit includes 2 metric screws and 2 screw clips Miniconverter For connecting to IC690ACC90 miniconverter Connector 5 pin female DB 5F Hood AMP 207470 or equivalent M3 Latchblocks AMP 208 0 or equivalent Computer grade 24 AWG 22 mm2 minimum with overall shield Catalog Numbers Belden 9505 Belden 9306 ...

Page 419: ... COMMON GROUND POTENTIALS OR GROUND ISOLATION FOR PROPER OPERATION OF THIS SYSTEM TERMINATION RESISTANCE FOR THE RECEIVE DATA RD SIGNAL NEEDS TO BE CONNECTED ONLY ON UNITS AT THE END OF THE LINES THIS TERMINATION IS MADE ON THE SERIES 90 PLC PRODUCTS BY CONNECTING A JUMPER BETWEEN PIN 9 AND PIN 10 INSIDE THE 15 PIN D SHELL WITH THE FOLLOWING EXCEPTION FOR SERIES 90 70 PLCs CATALOG NUMBERS IC697CPU...

Page 420: ...M Comm Port Series 90 30 PLC IC690CBL714A Cable Serial Cable APM PS CPU Figure I 3 Connecting CPU and APM to Programmer with IC690CBL714A Cable C P U C P U C P U RS 232 422 Converter PLC A PLC C PLC B IC690CBL714A IC690CBL714A Conn A Conn B Conn B Conn C Conn C Conn A Figure I 4 Multidrop Arrangement for Series 90 70 TMR Redundant System ...

Page 421: ...ing software or with the Hand Held Programmer Logicmaster Control or Versa Pro software packages all can be used for this purpose The following example uses Logicmaster Please see your software user s manual or on line help screens for instructions Regardless of what software you use the basic steps are Ŷ Connect your programmer to each individual PLC or module on the multidrop system and assign e...

Page 422: ...example it could be PLC APM00 A B0000 etc Ŷ Press the Enter key The new SNP ID will be written to the PLC and the CURRENT PLC ID field on your screen will update to show this new SNP ID Ŷ Repeat the above steps for each PLC that is on the multidrop system If assigning an SNP ID to a module you must use the appropriate software See the user s manual for the module for instructions Connecting your L...

Page 423: ...cted PLC without regard to its SNP ID Ŷ Communications settings may not match If the PLC s serial port communication settings and the programming software s communication settings do not match they will not be able to communicate These settings include such things as BAUD Rate Parity Stop Bits etc If you suspect this to be the problem try connecting directly to the PLC as described above in SNP ID...

Page 424: ...erface IC693CPU364 CPU374 SQE option is enabled Power and Link Integrity LED indicator lights LI 40 inches 1 meter 14 Pin AAUI Connector 8 Pin RJ 45 Connector 3 5 89 mm 1 25mm 1 8 46mm 8 9 101112 13 14 7 6 5 4 3 2 1 Figure J 1 IC649AEA102 Ethernet 10BASE T Transceiver Power Requirement This unit draws 60 mA 5Vdc from the Ethernet interface via the AAUI connector LED Indicator Lights These are loca...

Page 425: ...U364 SQE slide switch is set to enabled position at the factory It must be in this position for proper operation with GE Ethernet products IC693CMM321 and IC693CPU364 see figure below Power LED indicator light 10 inches 254mm 14 Pin AAUI Connector 8 9 10 1112 13 14 7 6 5 4 3 2 1 3 2 inches 81 mm 2 inches 51 mm Green LED Power Indicator SQE Slide Switch recessed in housing Slide Switch in this Dire...

Page 426: ...23 24 25 26 27 28 29 2A 0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 V W X Y Z _ a b c d e f g h i j k l m n o p q r s t u v ...

Page 427: ...etric sizes the metric values in the following table are close approximations If you need greater precision contact your wire supplier Table K 2 AWG to Metric Wire Size Conversion AWG to Metric Wire Size Conversion AWG Size Metric Cross Section in square millimeters mm2 1 42 4 2 33 6 4 21 2 6 13 2 8 8 37 10 5 26 12 3 31 14 2 08 16 1 31 18 0 82 20 0 52 22 0 32 24 0 21 26 0 13 28 0 081 30 0 051 ...

Page 428: ...ees Fahrenheit Degrees Celsius Degrees Fahrenheit 50 58 50 122 145 293 45 49 55 131 150 302 40 40 60 140 155 311 30 22 65 149 160 320 25 13 70 158 165 329 20 4 75 167 170 338 15 5 80 176 175 347 10 14 85 185 180 356 5 23 90 194 185 365 0 32 95 203 190 374 5 41 100 212 195 383 10 50 105 221 200 392 15 59 110 230 205 401 20 68 115 239 210 410 25 77 120 248 215 419 30 86 125 257 220 428 35 95 130 266...

Page 429: ...t hour energy or work 3 412 142 Btu 1 kilowatt hour energy or work 1 000 watts hr 1 watt power 3 412 Btu hr 1 watt power 1 joule sec 1 joule sec power 1 watt 1 joule energy 1 newton meter 1 Btu 0 293 watt 1 Btu 778 2 foot pounds 1 Btu 252 gram calories 1 Btu energy 1055 joules 1 newton meter torque or work 0 7376 pound feet 1 newton meter torque or work 8 851 pound inches 1 pound foot torque or wo...

Page 430: ... 44 0 914 4 1 mile 63 360 5 280 1 760 1 609 344 160 934 4 1 609 344 1 mm 0 0393 700 0 003 280 8 0 001 093 6 1 1 001 1 cm 0 393 700 8 0 032 808 0 010 936 10 1 0 01 1 meter 39 370 08 3 280 840 1 093 613 1000 100 1 Table K 6 Area Equivalents Units of Area Underlined Figures are Exact Units Square Inches Square Feet Square Yards Square Centimeters Square Meters 1 square inch 1 0 006944 0 000 771 604 9...

Page 431: ...67 0 000 001 307 951 1 cubic decimeter 61 023 74 0 035 314 67 0 001 307 951 1 cubic meter 61 023 74 35 314 67 1 307 951 Table K 8 Volume Equivalents II Units of Volume Underlined Figures are Exact Units Milliliters Cubic Centimeters Liters Cubic Decimeters Cubic Meters 1 cubic Inch 16 387 064 0 016 387 064 0 000 016 387 064 1 cubic foot 28 316 846 592 28 316 846 592 0 028 316 846 592 1 cubic yard ...

Page 432: ...om FCC requirements The AC power supply in those early PLCs may not comply with FCC requirements in non industrial applications for conducted EMI on AC power lines In a situation where it was desired to satisfy the FCC requirements for non industrial applications a line filter was used in series with the AC power line input Later versions of the Series 90 30 PLC meet FCC requirements and do not re...

Page 433: ...is provided in case you wish to specify or design a line filter as an alternative to the one mentioned above 7 06 m H 1M 33 0033 33 33 33 33 0033 L G N 7 06 m H L N µ µ µ µf µ µ µ µf µ µ µ µf µ µ µ µf Figure L 2 Equivalent Circuit for 44A720084 001 Line Filter a45627 BROWN GRN YEL BLUE TERMINAL STRIP H N G L G N NOTE BLUE BROWN H N G POWER SUPPLY FILTER L N FILTER CASE AND ENCLOSURE SHOULD ALSO BE...

Page 434: ...ter Mounting Dimensions a4 5 6 2 6 D E Oty 2 A BLU BRN BLU BRN GRN YEL B C Dimension 2 09 53 09 A 1 84 46 74 B 1 29 32 77 C 010 2 375 25 60 32 D 2 75 69 85 E Inches Millimeters Mtg Holes 008 2 187 0 20 2 4 75 Mounting Holes Figure L 3 44A720084 001 Line Filter Mounting Dimensions ...

Page 435: ...tate Logic processor 9 4 Adapter bracket for 10 slot baseplate 2 8 3 20 ADC Alphanumeric Display Coprocessor 8 35 Wye cable 10 35 Address Memory 5 10 Analog I O modules Figure 7 9 Wiring methods 2 21 7 9 APM Axis Positioning Module 8 15 Cable data sheets 10 45 Appendices Ethernet transceivers J 1 isolated repeater converter C 1 Axis Positioning Module APM 8 15 B Backplane Baseplate 3 12 Definition...

Page 436: ...nsion cable for 32 point modules 10 38 10 54 10 62 hand held programmer cable 10 33 I O cable for 32 point modules 10 40 I O cable for Power Mate APM to terminal block 10 45 I O interface cable for 32 point I O modules 10 42 10 49 10 57 pcm to PC AT 10 14 pcm to Workmaster PC XT 10 12 pcm to Workmaster II PS 2 10 16 work station interface cable 10 8 wye cable wiring diagram earlier version basepla...

Page 437: ...U331 5 31 CPU340 5 32 CPU341 5 33 CPU350 5 34 CPU351 5 35 CPU352 5 36 CPU360 5 37 CPU363 5 38 CPU364 5 39 CPU374 5 40 CSE 311 9 14 CSE 313 9 15 CSE 323 9 16 CSE 331 9 17 CSE 340 9 18 Current draw module 12 12 Customer service telephone number 2 1 D Data global 8 9 Datagrams 8 6 Date code Battery 6 7 DC high capacity power supply 5 vdc current derating diagram 4 14 calculating input power requireme...

Page 438: ...of 12 16 Extension cables I O 10 38 10 54 10 62 External battery module 6 10 F Faceplate I O H 3 Fax Link system 13 9 FBC FIP Bus Controller 8 10 Features of the DSM302 Easy to Use 8 18 8 21 High Performance 8 18 Field control 8 10 Field Control using with PLC 12 7 Field wiring to AC DC power supplies 2 23 Field wiring connections to dc input power supply 4 15 to standard ac dc power supply 4 5 FI...

Page 439: ...igh capacity AC DC power supply illustration of 4 4 overvoltage protection devices 2 24 specifications 4 5 High capacity DC power supply specifications 4 14 High Capacity DC power supply 24 VDC illustration of 4 13 High speed counter 8 23 Horner Electric Inc 11 8 Host CPU 8 12 Hotline PLC 2 1 HSC High Speed Counter 8 23 I I O bus expansion cable description of 10 22 maximum cable distance 10 23 ma...

Page 440: ...r 10 12 IC690CBL702 Cable programmer 10 14 use on PCM modules 8 32 8 36 IC690CBL705 Cable programmer 10 16 IC690CBL714A Cable multidrop 10 18 multidrop cable I 2 IC693ACC301 Memory backup battery 6 1 IC693ACC303 HHP memory card 11 6 IC693ACC308 baseplate adapter bracket 2 8 3 20 IC693ACC308 Bracket 19 2 9 3 21 IC693ACC313 Bracket recessed 19 2 10 3 21 IC693ACC315 Battery accessory kit 6 9 IC693ACC...

Page 441: ... 10 62 IC693CBL332 Data sheet 10 62 IC693CBL333 Data sheet 10 62 IC693CBL334 Data sheet 10 62 IC693CBL340 341 Cable PTM interface 10 65 checking 10 66 connecting 10 65 data sheet 10 65 lengths 10 65 ordering information 10 66 picture 10 65 pin out list 10 66 IC693CHS392 figure 3 8 IC693CHS393 figure 3 9 remote baseplate 3 9 IC693CHS398 figure 3 7 IC693CHS399 figure 3 9 IC693CMM302 Genius Comm Modu...

Page 442: ...dule 8 18 Illustration of the DSM314 Module 8 21 Indicator lights relating to I O terminals 13 1 see LED indicators also 13 2 Inspection new system 2 1 Installation 32 Point modules 2 20 baseplate adapter bracket 2 8 3 20 baseplate model 311 313 3 16 baseplate model 323 3 17 Basic procedure 2 28 grounding procedures 2 11 I O expansion system 10 31 load requirements for components 12 12 multidrop c...

Page 443: ...orage 6 9 PROM types 5 5 Protection strategy 6 3 RAM 5 5 User options 5 8 Volatility 5 4 Memory card HHP 11 6 Microprocessor types CPU 5 3 Miniconverter kit cable diagrams D 3 IC690ACC901 11 4 RS 232 port pin assignments D 2 RS 422 SNP to RS 232 D 1 RS 422 port pin assignments D 2 specifications D 4 system configurations D 3 Model 331 jumpers for EPROM EEPROM 5 8 Module location 12 18 Module count...

Page 444: ... 8 11 Port expansion Cables for PCM ADC CMM 10 35 Port expansion cable 10 35 Port Isolator overview 11 8 Port serial CPU351 352 353 5 22 Port serial Series 90 A 3 Ports ethernet interface AAUI 8 30 firmware upgrade 8 30 serial ethernet interface 8 30 station manager port 8 30 Posts terminal board 2 7 Power supply 24 vdc output connections 2 27 24 48 VDC input 4 7 48 VDC input 4 10 AC power source ...

Page 445: ...version baseplates 10 29 Remote I O scanner FIP description of 8 12 features of 8 12 Repeater converter isolated 11 4 cable diagrams C 8 complex multidrop configuration C 6 description of C 1 illustration of C 2 logic diagram C 3 pin assignments C 4 rules for using C 7 simple multidrop configuration C 6 system configurations C 5 Replacing modules 13 5 Restart pushbutton alphanumeric display coproc...

Page 446: ...ual inspection of new system 2 1 Series Six PLC 8 7 Shield ground CPU351 352 figure 2 14 Shield grounding CPUs 351 and 352 2 14 CPUs 363 and 364 2 16 general information 2 14 Shield treatment cables 10 26 Shielded cable making a 10 27 Slot number Defined 3 3 SLP State Logic Processor 9 4 SNP communications protocol 8 34 SNP ID for multidrop I 5 SNP multidrop overview I 1 SNP port connection 4 19 5...

Page 447: ...ange and size models 311 341 5 11 types of 5 11 V Version CPU firmware 5 7 Visual inspection of new system 2 1 Volatility Memory 5 4 W Warranty claims 2 1 Web site GE 7 2 13 9 Web site GE 8 1 Weidmuller 912263 terminal block 2 19 Wire routing I O Modules 7 11 Wire size power supply wiring 2 23 Wiring Color coding 2 17 General guidelines 2 17 I O module routing 7 11 I O modules 2 18 Power supplies ...

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