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6

2.

GENERAL INFORMATION

General Information regarding the “PLC” type operators

These operators incorporate a combined Invertor/PLC in one for the driving and control of the gate.

There is no need for any limit switches, proximity switches or motor encoders as the PLC control system utilises

‘Advanced positioning control’, meaning the PLC always knows where the gate position is as it is driving.

The initial commissioning procedure sets this ‘advanced positioning control’ and therefore it is important to follow

the procedure to ensure the correct gate opening distance is set into the memory of the PLC control.

If the commissioning procedure fails, (eg the gate stops are in the wrong position and a incorrect distance is set)
you will need to contact Gate Drive Systems Australia and quote the Parameter 401 number of the invertor unit to
obtain another set up code)

IMPORTANT: The commissioning procedure does not require the cover to be on. However once the gate is
commissioned the cover will need to be fitted and the manual release door closed. This then ensures that the door
safety switch is closed and allows for correct operation.

Whenever the manual release door is opened or the power is taken off the operator, the gate operator will
automatically run slow for the first operation to allow the positioning system to realign itself. After realignment,
the gate will function normally.

As can be seen from the commissioning procedure, the commissioning is as easy as providing an input to the
controller, the operator will do it all for you!

Happy Automating!

3.

W

IRING

R

EQUIREMENTS

240v 10A non earth leakage protected power supply where operator is mounted.

Low voltage cables from operator for access control. (Shielded cable if over 8m runs).

4.

I

NSTALLATION

D

ETAILS

After reading the previous sections in this manual, and having checked for suitable installation, proceed as follows:-

Electrical Cabling

A suitably rated Isolator and 240v power supply should be available near to where the gate operator is to be
mounted.

Conduits and cabling preferably to enter through baseplate 'knockout' hole. The following dimensions will provide
measurements for the positioning of Conduits and the appropriate position for the mounting of the operator,
whether a GDS 450PI or a GDS 630PI.

Mechanical Installation

Ensure gate rolls easily and has been installed in a manner where there is no excessive friction or binding
occurring.

A concrete base approximately 600mm long x 300 wide x 300mm deep should be laid where the gate operator is to
be located.

IMPORTANT ensure there are gate stops firmly installed in the fully open and closed positions.  These stops need
to be engineered and installed such that they will be strong enough to stop the gate should the gate fail to stop at
any time.

Remove the gate operator cover and position mounting plate and operator in the approximate mounting location.

Hold the rack next to the gate bottom rail and locate the operator the correct distance away from the gate rail (finer
adjustment can be made after).

Dynabolt or chemical anchor the bottom mounting plate to the concrete mounting pad using 12 x 100mm fixings.

Unscrew anticlockwise the manual disconnect knurled knob so the drive gear free wheels.

Fix the rack to the gate rail ensuring there is approximately 1mm - 2mm gap between the meshing of the teeth of
the rack and the drive gear (no more).  Move the gate by hand from one end to the other while checking that the
rack is meshing correctly with the drive gear on the operator.  Check also that the rack is centred around the middle
of the teeth on the drive cog

tighten the mounting plate nuts.

Summary of Contents for 630P I Range

Page 1: ...allation and Maintenance Manual Sliding Gate Operators Inbuilt Models GDS 450P I 630P I Range Made in Australia from Australian quality imported components MOVITRAC B N14870 A B N 62 059 806 405 Oct 2...

Page 2: ...etween the rack teeth and Pinion wheel Once the rack is fixed move the gate and sight the rack moving over the pinion wheel check that most of the pinion wheel meshes with the rack Make sure rack runs...

Page 3: ...omatically fully close During this commissioning the PE beam and Door inputs are not required Once the gate is commissioned gate has fully closed the gate distance is in the memory of the inverter the...

Page 4: ...tion Details 6 11 Electrical Cabling Mechanical Installation Plan view of installation Operator dimensions Electrical Connections Variable Speed Drive Unit Variable Speed Drive Unit Key Pad Operation...

Page 5: ...necessary signs to indicate any danger areas and automatic operation of the gate or door The operators are not designed to be used in any hazardous areas or areas subject to flooding etc All electric...

Page 6: ...elded cable if over 8m runs 4 INSTALLATION DETAILS After reading the previous sections in this manual and having checked for suitable installation proceed as follows Electrical Cabling A suitably rate...

Page 7: ...7 Plan View of Installation Operator Dimensions...

Page 8: ...N22 setting see notes that follow Open Initialise Input This input is used to commission the drive and also used to open and close the gate Door input The door input is a safety function due to the op...

Page 9: ...eypad fully clockwise is maximum time 120 seconds No PE auto close meaning the gates will not close even if the PE cell beam is broken and made again No Multi user meaning the auto close time can be o...

Page 10: ...or start up function has been pre set in the factory and should not need altering Parameter Settings Par Nxx Pt 39 Input Status Pt 59 Output Status Pt 80 Fault memory records the previous faults which...

Page 11: ...lly open onto the open stop The gate will then automatically start closing at slow speed do not interrupt this auto commissioning cycle as it is determining the gate opening distance CAUTION Ensure ve...

Page 12: ...nderstanding what each input does will help to clear or rectify any problem relating to the input To see the status of the inputs proceed to parameter 39 via the keypad refer to section on keypad oper...

Page 13: ...us run did not find the limit at the Correct position 7 flashes Gate fully open and pedestrian input held so gate will not close 8 flashes F 08 speed monitoring fault motor can t get to desired speed...

Page 14: ...13 13 14 6...

Page 15: ...very tight If when turning the knurled knob clockwise and It just spins either try spinning it clockwise with more force to release it off of the hexagonal retaining nut or hold the nut with one hand...

Page 16: ...dvertently Gate rolls freely when in manual Gate wheels and guide rollers in good condition Gate stops in good condition and not loose Gate rack is tight correct clearances between pinion wheel rack G...

Page 17: ...tances i If no proof of date of purchase can be produced ii If the product has been used in a manner beyond its design parameters iii If the product is tampered with or repaired by personnel not autho...

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