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Adjustments/Repairs

02-03-2017

GBC StreamPunch Ultra/Ultra MP

4-58

ARP 2.25.3

150T Belt Replacement

PARTS LIST ON PL 2.9

Use this procedure to remove and install the 150T Belt.

Removal Procedure

WARNING

Do not perform Repair activities with the power on or electrical
power supplied to the machine. Some machine components contain
dangerous electrical voltages that can result in electrical shock and
possible serious injury.

1. Disconnect the Power Cord.

2. Do ARP 1.6 to remove the Rear Cover.

3. Do ARP 2.24 to remove both of the Pulleys Connected to the Belt that

is being replaced.

4. Place the Belt in position between the Pulleys and slide the Pulleys

on to the Shafts.

5. Install the retaining rings

6. Do ARP 1.6 to install the Rear Cover.

7. Connect the Power Cord.

ARP 2.25.4

179T Belt Replacement

PARTS LIST ON PL 2.9

Use this procedure to remove and install the Belt 179T, 2MM 2GT, 6MM
Wide.

WARNING

Do not perform Repair activities with the power on or electrical
power supplied to the machine. Some machine components contain
dangerous electrical voltages that can result in electrical shock and
possible serious injury.

1. Disconnect the Power Cord.

2. Do ARP 1.6 to remove the Rear Cover.

3. Loosen the Tensioner and remove the old Belt.

4. Place the new Belt in position around the Pulleys.

5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment.

6. Do ARP 1.6 to install the Rear Cover.

7. Connect the Power Cord.

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Summary of Contents for StreamPunch Ultra

Page 1: ...GBC StreamPunch Ultra Ultra MP 11 05 2018 Service Manual Part Number 7718591 Revision Number A1 Issue Date November 2018 GBC StreamPunch Ultra Ultra MP Service Manual ...

Page 2: ...Service Manual 11 05 2018 GBC StreamPunch Ultra Ultra MP ii ...

Page 3: ...party claims which arise directly or indirectly from such service Changes are periodically made to this document Changes technical inaccuracies and typographic errors will be corrected in subsequent editions Copyright Notice GBC ACCO Brands Inc Four Corporate Drive Lake Zurich IL 60047 USA Copyright 2014 by ACCO Brands Inc All Rights reserved No part of this document may be photocopied or reproduc...

Page 4: ...ection Contents Title Page Table of Contents iii Introduction iv Organization v How to Use This Documentation v Other Information vi The Use of Caution Warning and Note statements vi Safety Devices vii CAUTION vii Operational Safety vii Important safeguards viii Acronyms viii ...

Page 5: ...on The maintenance and diagnostic activities in this section may direct the Service Representative to perform additional service activities found elsewhere in the documentation such as RTPs Replacement Procedures and Adjustment Procedures Section 2 Repairs and Troubleshooting Procedures RTP Section 2 of this documentation contains the Repair and Troubleshooting Procedures RTPs necessary to repair ...

Page 6: ...Information The Use of Caution Warning and Note statements Information relative to the completion of a task in a safe or thorough manner will be supplied in the form of a Caution a Warning or a Note statement These statements are found throughout the service documentation Cautions Warnings and Note statements appear before the steps to which they apply These statements should be read before contin...

Page 7: ...ents in the GBC StreamPunch Ultra Ultra MP are susceptible to damage from electrostatic discharge Observe all ESD procedures to avoid component damage Operational Safety Do not operate the GBC StreamPunch Ultra Ultra MP with the interlocks defeated Use care when a procedure in this Manual instructs you to insert an Interlock Cheater into the Punch Door interlock Switch SW1 in order to test the ope...

Page 8: ...our safety Unplug the Punch before moving the machine or whenever the machine is not in use for an extended period of time Do not operate the Punch if the machine has a damaged power supply cord or plug Do not operate the machine after any malfunction Do not operate the machine in case of liquid spills or if the machine has been damaged in any other way Do not overload electrical outlets beyond th...

Page 9: ...GBC StreamPunch Ultra Ultra MP 11 05 2018 Service Manual ix Notes ...

Page 10: ...tents Service Call Procedures Title Page CALL FLOW 1 2 INITIAL ACTION 1 3 SYSTEM CHECKS 1 3 EVERY CALL ACTIVITIES 1 4 SCHEDULED MAINTENANCE 1 4 PREVENTATIVE MAINTENANCE 1 4 StreamPunch Ultra Ultra MP Maintenance Schedule 1 5 Customer Maintenance 1 5 Periodic Maintenance 1 5 Periodic Replacement 1 6 HFSI 1 7 FINAL ACTION 1 7 ...

Page 11: ...to suggest a direction for using the information obtained during Initial Action You can then repair and verify the repair of the problem This step may also provide information to assist in the identification of new problems and suggest actions to take to repair resolve them FINAL ACTIONS This step is used to ensure that the punch quality the punch performance and the punch appearance are satisfact...

Page 12: ...intenance Schedule on page 1 5 if needed 8 Vacuum all paper path punch dust box area of scrap debris SYSTEM CHECKS Purpose Direct repair activity for problems found in Initial Action PROCEDURE 1 Select the appropriate condition from the list below and perform the directed service actions Replace any obviously broken parts If there is a Punch Quality problem go to 3 2 Initial Step in Section 3 If t...

Page 13: ...Die Guide Cleaning 8 Perform GP 6 17 Optical Sensor Cleaning SCHEDULED MAINTENANCE PROCEDURE 1 Do GP 6 1 8 DIE CYCLES Procedure to check the cycle life on the Die Set installed in the StreamPunch Ultra Ultra MP 2 See the StreamPunch Ultra Ultra MP Maintenance Schedule on page 1 5 PREVENTATIVE MAINTENANCE Purpose If operating properly the StreamPunch Ultra Ultra MP will punch the same types of copy...

Page 14: ... 000K cycles GP 6 14 Inspect and clean Alcohol and Cloth Punch Clutch 1 000K GP 6 24 Clean Cloth Sensors S1 to S28 500K GP 6 17 Clean Air Drive and Idler Rollers 1 000K cycles GP 6 14 GP 6 15 Inspect and clean Alcohol cloth Solenoid Module 1 000K cycles GP 6 22 Inspect Idler Panel Closing Magnet Latches 1 000K cycles GP 6 16 Inspect Acceleration Panel Latch 1 000K cycles GP 6 16 Inspect Paper Path...

Page 15: ...tra Ultra MP 1 6 Periodic Replacement Area Unit Part Number No of pcs Rough Standard Remarks Die Set See PL 5 1 1 750K Cycles Replace as needed Punch Module 7715710 115V 7715810 230V 1 15M Cycles Replacement Solenoid module 7715223 6 5M Cycles Replacement ...

Page 16: ...x printed test sheets through the punch mode and examine the output for clean hole quality and even hole alignment 4 Use the customer s primary Die Set pattern to run 200 duplex printed test sheets through the punch mode and examine the output for clean hole quality and even hole alignment 5 Use any of the customer s secondary Die Set pattern to run 100 simplex printed test sheets through the punc...

Page 17: ...Service Call Procedures 02 03 2017 GBC StreamPunch Ultra Ultra MP 1 8 Notes ...

Page 18: ...20 2 14 PAPER JAM J221 2 14 PAPER JAM J218 2 14 PAPER JAM J219 2 14 PAPER JAM J305 2 14 PAPER JAM J316 2 14 PAPER JAM J317 2 14 PAPER JAM J411 2 14 PAPER JAM J412 2 14 PAPER JAM J413 2 14 PAPER JAM J414 2 14 PAPER JAM J415 2 14 PAPER JAM J506 2 14 PAPER JAM J507 2 14 PAPER JAM J508 2 14 PAPER JAM J509 2 14 PAPER JAM J510 2 14 PAPER JAM J622 2 14 PAPER JAM J623 2 14 PAPER JAM J624 2 14 PAPER JAM J6...

Page 19: ... Sensors S6 to S21 2 36 RTP 3 3 Checking Sensor S28 Align Home Sensor 2 41 4 SOLENOID CHECKS 2 43 RTP 4 1 Check Solenoid SOL 1 2 43 RTP 4 2 Check Solenoid SOL 2 2 43 RTP 4 3 Check Solenoids SOL 3 to SOL 8 2 44 5 MOTOR CHECKS 2 46 RTP 5 1 Checking Stepper Motors 2 46 6 OTHER FAULTS 2 48 RTP 6 1 Die Set Will Not Slide In or Out Easily 2 48 RTP 6 2 Punch Overheats 2 48 ...

Page 20: ...ysis Procedure RTP for each Operator Message and Fault Code In some cases one Repair Analysis Procedure may apply to several Fault Codes In those cases subsequent Fault Codes include a cross reference to the pertinent RTP To help you locate each component the Repair and Troubleshooting Procedures include part locators PL x y that refer to the pertinent page in Section 5 Part List ...

Page 21: ...t code No Go to Step 5 5 Check the top row of text on the Operator Interface to determine if there is there a Fault Code There is a Fault Code on line 1 Yes Go to the Table of Contents for Section 2 and locate the RTP for that fault code No Go to Step 6 6 Is there a Power Fault No AC Power No DC Power No power to Control Board Operator Panel Does Not Illuminate There is a Power Fault Yes Go to the...

Page 22: ...oor is open Close the Front Door READY The system is ready Use the Punch to punch paper or bypass the Punch Bottom Row of Text Message Description Action CHECK DIE Check the Die Set Check the Die Set BYPASS The Punch is in Bypass Mode Use the Punch in Bypass Mode SINGLE PUNCH The machine is in Single Punch Mode Use the machine in Single Punch Mode DOUBLE PUNCH The machine is in Double Punch Mode T...

Page 23: ...e set Recognition Reader Board in the machine This clears the fault code Yes Normal operation No Go to step 6 6 Check if the Dieset Recognition Reader Board Spring Clips contact the Dieset Recognition Board in the Dieset If Spring Clips are broken Replace Dieset Recognition Reader Board If the springs clips do not contact the Dieset Recognition Board do ADJ 1 6 Dieset Recognition Board Adjustment ...

Page 24: ... the Dieset Recognition Reader Board Assembly PL 4 9 This clears the fault code Yes Normal operation No Go to step 10 10 Do ARP 5 1 Main Control Board Replacement to Replace the Main Control Board PL 6 1 This clears the fault code Yes Normal operation No Escalate to next level ...

Page 25: ...eration 5 Switch OFF the machine and unplug the Power Cord 6 Remove the M4 Nuts 2 that hold the Interlock Switch Bracket PL 1 2 and inspect the connections at the Interlock Switch see ARP 1 11 Interlock switch Replacement for photos of the connections Interlock cable is connected at the Interlock switch Yes Go to step 7 No Make the connection and return to Normal operation 7 Inspect the connection...

Page 26: ... No Do ARP 5 1 Main Control Board Replacement to Replace the Main Control Board PL 6 1 Chip Tray Out message is not displayed when the Chip tray is out This message is displayed when the Chip Tray Out message is not displayed when the Chip tray is out 1 Make sure the 2 spade connectors to the Chip tray home switch is securely inserted see ARP 3 2 for details Connectors are securely connected Yes G...

Page 27: ...e lower portion of the front frame See ARP 3 3 and ARP 3 4 for more details See the Sensor Cables table on page 2 35 for cable numbers The connections are good Yes Do ARP 1 6 to remove the Rear Cover and go to Step 4 No Make the connection and return to normal operation 4 Check if Cable 7715485 is connected to J27 at the Main Control Board Section 7 Wiring The connection is good Yes Go to Step 5 N...

Page 28: ...here is an ERROR message when downloading firmware either RM_XX_XX BIN or RC_XX_XX BIN file the firmware should be downloaded again ERROR E450 DIE TYPE CODE INVALID This means that the die type is incorrectly set in the dieset 1 Open the Front Door 2 Remove the Die Set see StreamPunch Ultra Ultra MP Ultra MP User Manual 3 Check that the Die Set is the correct Die Set for the Punch The Die Set is t...

Page 29: ...he die set into the machine and close the front door This clears the fault Yes Resume normal operation No Replace the Die Set and escalate to next level ERROR E452 INCOMPATIBLE DIE This means the die is not a certified Ricoh die 1 Open the Front Door 2 Remove the Die Set see StreamPunch Ultra Ultra MP User Manual 3 Check that the Die Set is the correct Die Set for the Punch The Die Set is the corr...

Page 30: ...th the letter J followed by a 3 digit code Fault Code Areas When you open the Front Door the front panel of the Punch is labeled to identify the location of the six 6 areas of the machine These numbers match the numbers in the bottom row of text Bottom Row of Text Area General Location Clear 1 Area 1 Bypass Section Clear 2 Area 2 Entrance Idler Section Clear 3 Area 3 Acceleration Roller Section Cl...

Page 31: ...M J219 B PAPER JAM J305 C Fault Code Jam Type PAPER JAM J316 C PAPER JAM J317 C PAPER JAM J411 C PAPER JAM J412 C PAPER JAM J413 C PAPER JAM J414 C PAPER JAM J415 C PAPER JAM J506 D PAPER JAM J507 D PAPER JAM J508 D PAPER JAM J509 D PAPER JAM J510 D PAPER JAM J622 E PAPER JAM J623 E PAPER JAM J624 E PAPER JAM J625 E if punch Job F if bypass job PAPER JAM J999 Unspecified jam The Jam Types table on...

Page 32: ...dge of the first jammed sheet is stopped past nip N1 but before nip N5 Do RTP 2 2 Jam Type B Jam Type C The lead of the first jammed sheet is stopped past nip N5 but before Steering Rollers N6 and N7 Do RTP 2 3 Jam Type C Jam Type D The lead edge of the first jammed sheet is past N6 and N7 but its trail edge is before or just past N6 N7 Do RTP 2 4 Jam Type D Jam Type E The trail edge of the first ...

Page 33: ... Wire 7715525 6 Check that Cable 7715598 is connected at the AC filter Cable 7715598 is connected at the AC filter Yes Go to Step 7 No Connect Cable 7715598 7 Check that Cable 7715598 is connected to the Communication board at Pin J14 Cable 7715598 is connected to the Communication board Yes Go to Step 8 No Connect Cable 7715598 to the ELCB 8 Check the Fuse on the Communications Board Fuse is okay...

Page 34: ...heck for input voltage 110 VAC 60 Hz or 240 VAC 50 Hz on Cable 7715494 at Pin J15 on the Communications Board BLU BRN wires There is AC power on Cable 7715494 at Pin J15 the Communications Board Yes Go to Step 15 No Replace the Communications Board ARP 5 2 15 Check for input voltage 110 VAC 60 Hz or 240 VAC 50 Hz on Cable 7715494 at Pin J4 on the Control Board BLU BRN wires There is AC power on Ca...

Page 35: ...ake the connections at J1 and J3 and the ground cable WARNING Do not touch the open terminals of the power supply or any other connector with the AC power cord connected The machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 8 Check if the LED in the power supply is lit LED is lit Yes Go to Step 10 No Go to Step 9 9 Replace Cabl...

Page 36: ...ront door open there will be 3 LEDs that will be lit The LEDs are lit Yes Go to Step 6 No Do RTP 1 2 No DC Power 6 Check that LCD Cable 7715523 is connected at Connector J36 on the Control Board Section 7 Wiring Cable 7715523 is connected at Connector J36 Yes Go to Step 8 No Connect Cable 7715523 7 Check that LCD Cable 7715523 is connected at the LCD Panel on the rear of the User Interface Do the ...

Page 37: ...23 3 Check that LCD Cable 7715523 is connected at the LCD Panel on the rear of the User Interface See Section 7 Wiring Cable 7715523 is connected at the LCD Panel Yes Go to Step 4 No Connect Cable 7715523 4 Upload firmware Do GP 6 1 12 The Operator Interface shows text Yes Return to normal operation No Go to Step 5 5 Check the condition of LCD Cable 7715523 Section 7 Wiring LCD Cable 7715523 is ok...

Page 38: ...ys on the LCD Panel do not respond 1 Open the Front Door and check that the flat cable Membrane switch is connected to the LCD Display a Open the front door b Check if flat cable from the membrane switch green colored is connected at the LCD panel The Cable is connected Yes Do ARP 1 13 LCD Panel Membrane switch No Connect the Cable ...

Page 39: ...in Paper Path Area 1 Entrance This clears the fault Yes Return to normal operation No Go to Step 2 2 Do RTP 3 1 to check Sensors S21 and S25 This clears the fault Yes Return to normal operation No Go to Step 3 3 Do RTP 5 1 Checking Stepper Motors to check Bypass Motor M8 This clears the fault Yes Return to normal operation No Go to Step 4 4 Do GP 6 14 Idler Roller Inspection and Cleaning and GP 6 ...

Page 40: ...eturn to normal operation No Go to Step 4 4 Do RTP 4 3 Check Solenoids SOL 3 to SOL 8 to 8 to check solenoids SOL3 and SOL 4 This clears the fault Yes Return to normal operation No Go to Step 5 5 Check the diverter mechanism Do RTP 4 1 Check Solenoid SOL 1 This clears the fault Yes Return to normal operation No Go to Step 6 6 Check the nip force of rollers N2 N3 N4 This can be done by Do GP 6 14 I...

Page 41: ...M1 and M2 This clears the fault Yes Return to normal operation No Go to Step 5 5 Remove the Die Set and inspect the die throat Make sure there is nothing restricting the flow of paper This clears the fault Yes Return to normal operation No Go to Step 6 6 Do RTP 2 8 Checking Obstruction in Paper Path Area 4 Punch Module This clears the fault Yes Return to normal operation No Go to Step 7 7 If the s...

Page 42: ...rs the fault Yes Return to normal operation No Go to Step 10 10 Check the nip force of roller N5 Do GP 6 16 Panel Latch Inspection to inspect the Acceleration Idler Panel Latch If the Acceleration Idler Panel is not closed firmly there will be insufficient nip force at N5 Do GP 6 14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers Inspect Idler Roller Spri...

Page 43: ... Inspection and Cleaning to Inspect and Clean Steering Drive Rollers This clears the fault Yes Return to normal operation No Go to Step 9 9 Do GP 6 14 2 Steering Idler Roller and Springs Inspection and Cleaning This clears the fault Yes Return to normal operation No Go to Step 10 10 Inspect Punch Clutch Anti Rotation Screw M6 socket head screw of the Punch clutch If it is loose tighten it See ARP ...

Page 44: ...Yes Return to normal operation No Go to Step 5 5 Do RTP 4 3 to check Solenoids SOL3 to SOL8 This clears the fault Yes Return to normal operation No Go to Step 6 6 Do RTP 5 1 to check Motors M6 M7 and M8 This clears the fault Yes Return to normal operation No Go to Step 7 7 Check the nip forces of roller N8 N9 and N10 This can be done by same as Jam type B Do GP 6 14 Idler Roller Inspection and Cle...

Page 45: ... fault Yes Return to normal operation No Go to Step 4 4 Check the Diverter mechanism do RTP 4 1 This clears the fault Yes Return to normal operation No Go to Step 5 5 Check the nip force of rollers N1 N11 N12 N13 and N14 This can be done by Do GP 6 14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers Do GP 6 15 Drive Roller Inspection and Cleaning to check ...

Page 46: ...when viewed from the back side 2 Remove the jammed sheets 3 If it is too difficult to crank the punch shaft Remove rear cover Disconnect the clutch wires at the Clutch Solenoid Remove two screws that hold the Punch Clutch Bracket Rotate the Clutch along with the shaft in the opposite direction clockwise CW direction when viewed from the back until the pins exit the sheet Remove the jammed sheets R...

Page 47: ...e fasteners along the paper path A few key areas to inspect are shown below Area 1 Entrance 1 Open the Front Door 2 Open the Bypass Panel 3 Inspect the gap between the Drive Roller and the sheet metal panel for any objects Area 2 Entrance Idler Panel Assembly 1 At the top of Area 2 Entrance Idler Panel Assembly check if there is a 2 to 3mm gap for sheet flow 2 If the Lower entrance panel PL is ben...

Page 48: ...edged between the roller and sheet metal window Area 4 Punch Module 1 Remove the Die Set and inspect at the following locations 2 Check the Guide Brackets immediately upstream and downstream of the Die Set 3 Remove the M4 Nuts 3 and the cover for Area 5 4 Inspect the paper path for any obstructions closely Cont ...

Page 49: ...ub Assembly and the Idler Panels should be centered to the guide brackets as shown 6 If one of the below panels is bent Replace Steering idler panel weldment PL 4 4 ARP 3 15 Steering drive panel weldment PL 4 5 ARP 3 17 Alignment sensor bracket PL 4 10 ARP 3 24 Alignment sensor lower guide PL 4 10 ARP 3 24 ...

Page 50: ...ocedure Check to make sure all sensors should show 0 on the LCD when uncovered and 1 when covered If any sensor shows 1 when uncovered clean that sensor Also check is there us any obstacle in the sensor window Sensors S1 S25 and S26 are on the Upper Bypass Panel PL 3 5 Sensors S2 S3 and S4 are on the Entrance Idler Panel PL 3 2 Sensor S5 is on the Acceleration Roller Idler PL 3 3 All sensors show ...

Page 51: ...No Go to Step 4 12 Do GP 6 3 to Undock the StreamPunch Ultra Ultra MP and visually inspect the Cable from the sensor all the way to the Control Board PL 6 1 If the Cable is damaged replace the Cable See the Sensor Cables table on page 2 35 for cable numbers Sensor cable looks okay Yes Go to Step 5 No Go to Step 6 13 Do GP 6 2 12 FIRMWARE UPGRADE Procedure to Re flash the firmware for the StreamPun...

Page 52: ... Alignment Sensor Board 7715509 Header 7715456 J24 S14 Alignment Sensor Board 7715509 Header 7715456 J24 S15 Alignment Sensor Board 7715509 Header 7715456 J24 S16 Trail Edge BG Sensor Board 7715510 Header 7715457 J25 Shares cable with S28 S17 Trail Edge BG Sensor Board 7715510 Header 7715457 J25 Shares cable with S28 S18 Large Mid Punch Sensor Bd 7715458 J26 Shares cable with S20 S21 S19 Large Mid...

Page 53: ...nsors S6 S7 S8 S9 S10 To Access Sensors S6 S7 S8 S9 S10 Undock StreamPunch Ultra Ultra MP This step is optional if possible reach in through the jam access opening without undocking the punch Open Front Door Open Lower Exit Panel Assembly Note Sensors S6 7 8 9 and 10 are on the Skew Sensor Board S6 S7 S8 S9 S10 S10 S9 S8 S7 S6 ...

Page 54: ...ccess Sensors S11 S12 S13 S14 and S15 Undock StreamPunch Ultra Ultra MP This step is optional if possible reach in through the jam access opening without undocking the punch Locate the Alignment Sensor Board Sensors S11 12 13 14 and 15 are on the Alignment Sensor Board S15 S14 S13 S12 S11 ...

Page 55: ...unch Ultra Ultra MP 11 05 2018 RTPS 2 38 Sensors S16 and S17 To Access Sensors S16 and S17 Open the Front Door Unlatch and open the Acceleration Idler Panel Sensors S16 and S17 are on Backgage Sensor Board S16 S17 ...

Page 56: ...S18 S19 S20 and S21 To Access Sensors S18 S19 S20 and S21 Open the Front Door Unlatch and open the Entrance Idler Panel Sensors S18 and S19 are on Mid Punch Large Backgage Sensor Board Sensors S20 and S21 are on Mid Punch XL Backgage Sensor Board S18 S19 S20 S21 ...

Page 57: ...king directly at the sensor when the machine is powered ON a If there is no light from any sensor on that particular board S6 S10 S11 S15 S16 17 S18 19 S20 21 Replace cable Replace the Cable from the Sensor Board to the Punch Frame first If that does not solve the issue Replace cable from frame to Main Control Board See the Sensor Cables table on page 2 35 for cable numbers Replace the faulty Sens...

Page 58: ...on 7 Wiring for the location of the Connector Connection is secure at the punch frame and Control board Yes Go to Step 3 No Make the connection and resume normal operation 3 With the front door open check if the sensor wire is connected securely at the sensor and the punch module frame on the inside Connection is secure at both ends Yes Go to Step 4 No Make the connection and resume normal operati...

Page 59: ...is clears the fault Yes Resume normal operation No Go to Step 8 8 Replace the cable from header to Main control board refer to Section 7 Wiring This clears the fault Yes Resume normal operation No Go to Step 9 9 Do ARP 5 1 to Replace the Main Control Board PL 6 1 This clears the fault Yes Resume normal operation No Escalate to second level ...

Page 60: ... Cover Check the cable from the solenoid to the in line header This cable is part of the solenoid body Check the cable 7715466 that connects the in line header to the Main Control Board Replace the SOL1 ARP 2 28 1 or 7715466 as needed If SOL1 functions do the below steps Go to ADJ 1 2 Diverter Solenoid Adjustment and perform adjustment if necessary This clears the fault Yes Return to normal operat...

Page 61: ...o drive the drive roller NOTE Disengaging solenoid modules need to be Replaced every 5 million cycles To check the holding force of the solenoid go to Step 3 If the solenoid does not actuate go to Step 4 Alternate solenoid inspection method Mark a line on the idler roller shaft as shown in the picture Motor running Solenoid actuated Line not visible Motor running Solenoid not actuatuated Line visi...

Page 62: ...header to control board See Section 7 Wiring The solenoid cables look okay Yes Go to Step 5 No Replace the faulty solenoid module ARP 2 28 5 Do ARP 2 28 Solenoid Replacement to replace the faulty Solenoid PL 2 8 This clears the fault Yes Return to normal operation No Go to Step 6 6 Do GP 6 2 12 FIRMWARE UPGRADE Procedure to Re flash the firmware for the StreamPunch Ultra Ultra MP This clears the f...

Page 63: ...r M5 All the connectors are securely connected Yes Go to Step 5 No Make the connection and resume operation 5 For the motor in question make sure three connectors at the Stepper Driver board J1 J2 and J3 and the below two connectors at the Main Control Board are inserted firmly J17 and J16 for M3 M4 and M5 J17 and J15 for M6 M7 and M8 J17 and J14 for M1 and M2 All the connectors are securely conne...

Page 64: ... UPGRADE Procedure to Re flash the firmware for the StreamPunch Ultra Ultra MP This clears the fault Yes Resume normal operation No Go to Step 12 12 Replace the driver board for the faulty motor with DIP switch set correctly for the position you are replacing ARP 2 26 This clears the fault Yes Resume normal operation No Go to Step 13 13 Replace the faulty stepper motor ARP 2 24 for M1 M2 M6 M7 and...

Page 65: ... monthly punch volume should not exceed 400 000 In addition no more than 2 sheets of 300gsm per 5 sheets of 75 gsm 1 Check that the Exhaust Fan operates when power is on Do GP 6 2 8 Function Tests Fan Test The exhaust fan operates Yes Go to Section 3 13 Punch specifications and make sure the machine is used per the Duty cycle specifications Resume normal operation if specifications are met No Go t...

Page 66: ...GBC StreamPunch Ultra Ultra MP 11 05 2018 RTPS 2 49 Notes ...

Page 67: ...cut 4 3 3 3 Oil on Paper 4 3 4 Alignment Offset 4 3 5 Backgage Offset 5 3 6 Skewed Punch 6 3 7 Punching Accuracy Inconsistent 6 3 8 Sheets Without Punched Holes 9 3 9 Punched holes look elongated towards the trail edge of the sheet 10 3 10 Sheet Damaged at the Lead Edge of the Sheet 11 3 11 Scuff Marks on Paper 12 3 12 Wrinkle in the sheet 12 3 13 Clear Cover media hole position 12 3 14 Punch Spec...

Page 68: ...Punch Quality 11 05 2018 GBC StreamPunch Ultra Ultra MP 3 2 This page intentionally left blank ...

Page 69: ...CYCLES Procedure to check the cycle life on the Die Set installed in the StreamPunch Ultra Ultra MP 2 If any of the Die Set life cycles have exceeded 750 000 sheets cycles go to Section 3 3 and check the Hole Quality DIE CYCLES 750 129 If the Punch Quality is acceptable monitor the Punch Quality frequently to ensure that the Punch Quality is okay If the Hole Quality is not acceptable replace the D...

Page 70: ...he next 25 50 sheets will come out with oil around the punched holes Running test sheets is recommended until oil marks cease to appear 3 4 Alignment Offset Use this procedure if the Alignment of all the punched sheets is consistently off If the Alignment is not consistent go to Section 3 7 Punching Accuracy Inconsistent 1 Is the die configured for the correct sheet size See Section 8 of StreamPun...

Page 71: ...ep 4 If the punched hole positions are not consistent for all sheets go to section 3 7 Punching Accuracy Inconsistent 1 Do GP 6 1 1 Backgage Offset This clears the fault Yes Return to normal operation No Go to Step 2 2 If the backgage depth is too shallow holes towards the trail edge of the sheet do RAP 4 3 to check Solenoids SOL 6 SOL 7 and SOL 8 This clears the fault Yes Return to normal operati...

Page 72: ...be inaccurate if Solenoid SOL 6 SOL 7 or SOL 8 is not disengaging the roller completely when actuated punched holes will be shifted towards the trail edge of the sheet in this case Do the following to check whether SOL6 7 or 8 is causing the punch accuracy inconsistency 1 Leave the front door open and insert an interlock cheater 2 Leave the jam access panel of area 5 open 3 Run a 2 3 sheet job in ...

Page 73: ... carriage on its rails There should not be any play in the mechanism Cont The set screws are secured tightly Yes Go to Step 7 No Tighten set screw s and return to normal operation 7 There are 4 pulleys involved in the Aligner drive Drive pulley of the Alignment stepper motor Driven pulley of the Alignment Stepper motor Pulley adjacent to the driven pulley secured with a coiled pin Pulley on the ot...

Page 74: ...Punch Quality 11 05 2018 GBC StreamPunch Ultra Ultra MP 3 8 The set screws are secured tightly Yes Escalate to higher level No Tighten set screw s and return to normal operation ...

Page 75: ...ar both the punch cycle and the AC motor running go to step 10 7 Check the AC Punch Motor connections at the header in the Rear Frame and the Control Board Inspect the cable from the AC punch motor to the header and the cable from the header to Control board 7715476 If a cable is damaged replace it Do GP 6 2 12 FIRMWARE UPGRADE Procedure to Re flash the firmware for the StreamPunch Ultra Ultra MP ...

Page 76: ...ell if the shaft is damaged PL 4 1 This clears the fault Yes Return to normal operation No Escalate to higher level 3 9 Punched holes look elongated towards the trail edge of the sheet This failure usually occurs when the Punch cycle is slowed 1 Lubricate die set Do GP 6 7 3 This clears the fault Yes Return to normal operation No Go to Step 2 2 Check if correct pulley is used depending on 115V or ...

Page 77: ...ge of the Sheet 1 Do RTP 2 8 to check for an obstruction of the paper path This clears the fault Yes Return to normal operation No Go to Step 2 2 Remove the die set and inspect the die set throat for any obstruction This clears the fault Yes Return to normal operation No Escalate to higher level ...

Page 78: ...ge of the sheet Do RTP 3 1 to check Sensor S24 This clears the fault Yes Return to normal operation No Go to Step 2 2 Do RTP 4 3 to inspect Solenoids SOL 6 SOL 7 and SOL 8 This clears the fault Yes Return to normal operation No Escalate to higher level 3 13 Clear Cover media hole position 1 If the hole position Backgage and Alignment of Clear media differs from the hole position of plain media do ...

Page 79: ...stocks same as printer Punch Capacity Single Sheet Electrical Amps and Frequency 115V 3 8 A 60 Hz 230V 1 9 A 50 Hz Safety cULus GS Dimensions L 795mm W 445mm H 1040mm Weight 102 kg Sheet Entrance and Exit Specifications for Punch job Curl variance at entrance Max of 10mm from mid face to edge Registration variance at pick up includes skew 10mm from center Speed variance at pick up 2 Skew variance ...

Page 80: ...s performance may vary or degrade due to a wide range of media weights and environmental conditions that can occur AMPV Nominal 600 000 average monthly print volume A4 letter assuming volume is split 50 50 between punch and bypass 300 000 punch and 300 000 bypass Maximum Recommended Monthly Volume The maximum recommended monthly punch volume should NOT exceed 400 000 Maximum Punch Duty Cycle In ad...

Page 81: ... Punch Lower Exit Panel Replacement 4 37 ARP 2 10 Inner Exit Panel Replacement 4 38 ARP 2 11 Upper Bypass Panel Replacement 4 39 ARP 2 12 Lower Bypass panel replacement 4 41 ARP 2 13 Bypass Diverter Replacement 4 42 ARP 2 14 Panel Close Magnet Replacement 4 43 ARP 2 15 Idler Roller Replacement 4 44 ARP 2 16 Idler Panel Mount Bracket Replacement 4 46 ARP 2 17 Flange Ball Bearing Replacement 4 47 AR...

Page 82: ...Groove Replacement 4 103 ARP 3 14 Steering Drive Roller Shaft Replacement 4 105 ARP 3 15 Steering Idler Panel Weldment Replacement 4 107 ARP 3 16 Steering Idler Roller Assembly Replacement 4 109 ARP 3 16 1 Steering Idler Roller Bearing Replacement 4 111 ARP 3 17 Steering Drive Panel Weldment Replacement 4 112 ARP 3 18 Die Lock Plunger and Stripper Assembly Replacement 4 113 ARP 3 19 Punch shaft Ba...

Page 83: ...wer Cord 2 Open the Front Door 3 Do ARP 1 6 to remove the Rear Cover 4 Remove the Phillips Head Screws 4 from the Top Cover Tabs 2 screws from front side and 2 screws from rear side 5 Disconnect the LCD Panel Connector and release the LCD Cable from wire saddles 6 Remove the Top Cover Installation Procedure Use this procedure to install the Top Cover Assembly 1 Place the Top Cover in position so t...

Page 84: ...Door 3 Remove the Screws 2 from the Front Door Bottom Hinge Bracket 4 Lower the Door down from the pin on the Front Door Bottom Hinge Bracket 5 Remove the Front Door 6 Remove the Interlock Switch PL 1 2 from the old Door and install it on the new Door 7 Remove the Magnet Strike Plate from the old Door and install it on the new Door Installation Procedure 1 Insert the door so that the pin on the fr...

Page 85: ...1 2 Front Door Replacement to install the Front Door 7 Connect the Power Cord ARP 1 4 Front Door Top Hinge Bracket Replacement Use this procedure to remove and install the Front Door Top Hinge Bracket 1 Press the Power Switch to the off position 2 Disconnect the Power Cord 3 Do ARP 1 2 Front Door Replacement to remove the Front Door 4 Remove the Screws 3 and the Front Door Top Hinge Bracket One is...

Page 86: ...emove and install a Panel Open Magnet PL 2 2 1 Press the Power Switch to the off position 2 Disconnect the Power Cord 3 Open the Front Door 4 Remove the Screws 2 and the Panel Open Magnet 5 Place the Panel Open Bracket in position and tighten the Screws 2 6 Close the Front Door 7 Connect the Power Cord Screw 2 Panel Open Magnet ...

Page 87: ...an result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Disconnect all the cables from the rear side of the machine 3 Remove the 2 MK 737s from the back of the machine Each is held with 4 screws 4 Hold the Rear Cover in place so it doesn t fall as you remove the Screws 7 from the Rear Cover 5 on the back and 2 on the upstream side 5 Grasp the Rear Cover by the handl...

Page 88: ...hock and possible serious injury 1 Disconnect the Power Cord 2 Do GP 6 3 to undock the Punch from the upstream and downstream equipment 3 Do ARP 1 6 to remove the Rear Cover 4 Remove the Screws 5 from the Upstream Rear Side cover 5 Remove the Upstream Rear Side Cover Installation Procedure 1 Place the Upstream Rear Side Cover in position 2 Tighten the Screws 5 holding the Upstream Rear Side Cover ...

Page 89: ... machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do GP 6 3 to undock the Punch from the upstream and downstream equipment 3 Remove the Screws 6 4 Remove the Downstream Front Side Cover Installation Procedure 1 Place the Downstream Front Side Cover in position 2 Tighten the Screws 5 3...

Page 90: ...6 3 to undock the Punch from the upstream and downstream equipment 3 Do ARP 1 6 to remove the Rear Cover 4 Release the wire saddles and cables 5 Remove the Screws 7 holding the Downstream Rear Side Cover 6 Remove the Downstream Rear Side Cover Installation Procedure 1 Place the Downstream Rear Side Cover in position 2 Tighten the Screws 6 holding the Downstream Rear Side Cover 3 Install and tighte...

Page 91: ...sible serious injury Do the following to ensure the door latch holds the door closed and that the activating bracket tab 1 depresses the door switch 2 The tab should press the switch button just so that it is close to bottoming out 1 Disconnect the Power Cord 2 Open the Front Door 3 Remove the two screws 1 on the Door Latch 4 Remove Screws 2 from the Interlock Box 5 Remove the old Latch and put th...

Page 92: ... the M4 screws 2 4 Remove the Interlock Switch Bracket 5 Press in the Tabs 2 on the sides of the Switch and remove the Interlock Switch from the Interlock Switch Bracket 6 Note the location of the Wires 4 then disconnect the Wires from the Interlock Switch PL 1 2 From right to left Yellow wire Position 8 Black wire Position 4 White wire Position 3 Orange wire Position 7 7 Place the new Interlock S...

Page 93: ... result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Open the Front Door 3 Locate the LCD display under the top cover and disconnect the cables from the LCD Display 4 From the bottom side of the Top Cover remove the Screws 3 holding the LCD Display to the Top Cover 5 Remove the LCD Display Installation Procedure 1 Place the new LCD Display Panel in position 2 Tight...

Page 94: ...angerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Open the Front Door 3 Disconnect the LCD Membrane Switch Connector from the LCD Display 4 Remove the M4 nut and release the ground strap 5 Peel off the old LCD Membrane Switch 6 Install the new Membrane within the indent of the Top Cover 7 Close the Front Door 8 Connect the LC...

Page 95: ...n the Jam Nut 4 Unsccrew the Caster to remove it 5 Place the new Caster in position and screw it in 6 Tighten the Jam Nut 7 Lower the Punch 8 Connect the Power Cord ARP 1 15 Docking Bracket Replacement PARTS LIST ON PL 1 2 Use this procedure to remove and install the Docking Bracket Assembly Removal Procedure WARNING Do not perform Repair activities with the power on or electrical power supplied t...

Page 96: ...hat hold the docking bracket 5 Remove the Docking Bracket Installation Procedure 1 Place the Docking Bracket in position and tighten the 4x screws 2 Do GP 6 4 Dock the Punch to connect the Punch to the upstream and downstream devices 3 Connect the Communication cable 4 Connect the Power Cord ...

Page 97: ... Control Board see Section 7 Wiring Open the Wires Saddles Remove the Screws 4 from the front and the Nuts 4 from the rear of the Bracket Remove the Exhaust Fan Installation Procedure 1 Do the following to install the Exhaust Fan on the Exhaust Fan Bracket Place the new Exhaust Fan in position on the Exhaust Fan Bracket The fan should be installed such that air flows out of the machine An arrow ma...

Page 98: ... Power cord 2 Do GP 6 3 to undock the Punch from upstream and downstream equipment 3 Do ARP 1 6 Rear Cover Replacement to remove the Rear Cover 4 For the entrance side remove 2 M4 screws from the front frame 5 Remove 2 M4 screws from the rear frame 6 Remove the Drive roller cover 7 Use the same procedure for exit side drive roller cover by removing the corresponding screws Installation Procedure R...

Page 99: ...stream docking plate removal Use this procedure to remove the downstream docking plate to get access to other parts Removal Procedure 1 Disconnect Power cord 2 Do GP 6 3 to undock the Punch from upstream and downstream equipment 3 Remove 4 M4 screws and the downstream docking plate ...

Page 100: ... 6 Remove the Entrance guide by removing 2 M4 screws 7 Remove the Screws 2 from the Front Frame used to mount the Lower Entrance Panel 8 Remove the Screws 2 from the Rear Frame used to mount the Lower Entrance Panel 9 Remove the Lower Entrance Panel Installation Procedure 1 Place the Lower Entrance Panel in position 2 Tighten the Screws 4 used to mount the Lower Entrance Panel 3 Close the Upper By...

Page 101: ... separate the Punch from the upstream and downstream devices 3 Do ARP 1 6 to remove the Rear Cover 4 Do ARP 1 17 to remove the Lower Entrance Panel 5 Remove the screws 2 from the front frame and the Screws 2 from the rear frame that are used to mount The Lower Entrance Panel 6 Remove the Inner Entrance Panel Installation Procedure 1 Place the Inner Entrance Panel in position Ttighten the screws 2 ...

Page 102: ...gerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Open the Front Door 3 Do GP 6 3 Undock the Punch to separate the Punch from the upstream and downstream devices 4 Do ARP 1 15 to remove the Docking Bracket 5 Open the Cable Clamps to release all the sensor cables 6 Disconnect the Connectors for Sensors S2 S3 S4 7 Remove the scre...

Page 103: ...ance Idler Panel from the front side 12 Carefully remove the Shaft Cont 13 Grasp and remove the Entrance Idler Panel 14 Do the following to transfer the Sensors Solenoid Modules Idler Rollers Springs and Panel Magents to the new weldment ARP 2 4 Idler roller Assembly Replacement ARP 2 28 3 Sensor S2 S3 S4 Replacement ARP 2 30 2 Disengaging Roller Solenoid Replacement E Ring E Ring Entrance Idler P...

Page 104: ...of the Shaft 3 Connect the Connectors for Solenoids SOL3 SOL4 to the header 4 Connect the Connectors for Sensors S2 S3 S4 5 Place the sensor cables into the Cable Clamps and close the Clamps 6 Install the screw for the ground strap 7 Do ADJ 1 7 Idler Panel Magnetic Latches Adjustment 8 Do ARP 1 15 to install the Docking Bracket 9 Do GP 6 4 Dock the Punch to connect the Punch to the upstream and do...

Page 105: ...Cord 2 Do GP 6 3 Undock the Punch to separate the Punch from the upstream and downstream devices 3 Open the Front Door 4 Open the Acceleration Idler Roller Panel and remove the M4 screw for ground strap 5 Open the Cable Clamps to release the Sensor Cable 6 Disconnect the Accel Sensor S5 Connector at the the sensor 7 Disconnect the Acceleration Idler Roller Solenoid SOL5 Connector at the rear frame...

Page 106: ...dler Roller Assembly in position 2 Slide the Accel Idler Latch Shaft through the holes in the frame and the holes at each end of the Acceleration Idler Roller Assembly 3 Install the E Ring 2 at each end of the Accel Idler Latch Shaft 4 Connect the Acceleration Idler Roller Solenoid SOL5 Connector at the header 5 Connect the Acccel Sensor S5 Connector 6 Place the Cable in the cable Clamps and close...

Page 107: ...r electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Do GP 6 3 Undock the Punch to separate the Punch from the upstream and downstream devices 5 Do ARP 1 15 to remove the Docki...

Page 108: ...ook the Acceleration Panel Latch Springs 2 9 Do ARP 2 26 1 to remove the Drive Roller for Roller N5 10 Open the Cable Clamps and release the Sensor Cables 11 Disconnect the Clear Cover Sensor Cont Acceleration Roller Idler Assembly Acceleration Panel Latch Springs Drive Roller Cable Clamps Clear Cover sensor Sensor board connectors ...

Page 109: ...at hold the Entrance Drive Panel to the front Frame 13 Remove the Screws 5 that hold the Entrance Drive Panel to the Rear Frame 14 If you cannot remove the Entrance Drive Panel do ARP 2 16 to remove the Idler Panel Mount Bracket PL 2 1 from the lower position only Screws 5 Entrance Drive Panel ...

Page 110: ... Frame 4 Install the Screws 5 that hold the Entrance Drive Panel to the front Frame 5 Connect the Sensor Board Connectors 2 6 Place the Sensor Cables in the Cable Clamps and close the Cable Clamps 7 Do ARP 2 26 1 to install the Drive Roller for Roller N5 8 Hook the Acceleration Panel Latch Springs 2 to the Idler Panel side 9 Do ARP 2 4 to install the Acceleration Idler Roller Panel 10 Do ARP 2 3 t...

Page 111: ...hine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Open the Front Door 3 Remove the screw for ground strap 4 Remove the E clips 2 from the Shaft 5 Slide the Shaft out of place 6 Remove the Lower Exit Panel Installation Procedure 1 Place the Lower Exit Panel in position 2 Slide the Shaft in...

Page 112: ...s contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Open the Front Door 3 Do GP 6 3 Undock the Punch to separate the Punch from the downstream devices 4 Do ARP 1 18 to remove the Downstream docking plate 5 Open the Cable Clamps to release all the sensor cables 6 Disconnect the Connectors for Sensors S22 S23 S24 at th...

Page 113: ...ew for the ground strap 9 Remove the E Ring from the bottom of the Idler Panel Shaft 10 Remove the E Ring from the top of the Idler Panel Shaft 11 Open the Entrance Idler Panel from the front side 12 Carefully remove the Shaft 13 Grasp and remove the Exit Idler Panel E Ring E Ring Shaft ...

Page 114: ...cedure 1 Place the Exit Idler Panel in position 2 Insert the Shaft through the holes 2 at the left side of the Exit Idler Panel 3 Install the E Rings 2 at the top and bottom of the Shaft 4 Connect the Connectors for Solenoids SOL5 SOL6 SOL7 to the header 5 Connect the Connectors for Sensors S22 S23 S24 6 Place the sensor cables into the Cable Clamps and close the Clamps 7 Install the ground strap ...

Page 115: ...s that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do GP 6 3 to undock the Punch from the upstream and downstream equipment 3 Do ARP 1 18 Downstream Docking plate removal 4 Do ARP 2 6 to remove the Lower Exit Panel 5 Do ARP 2 7 to remove the Exit Idler Panel 6 Remove 3 M4 nuts to remove the Bracket in Area 5 of the machine 7 Do ARP 2 27 to remove Motor ...

Page 116: ... Adjustment 4 Place the Timing Belt Tensioner Assembly of Motor M6 in position and tighten the 2 nuts 5 Do ARP 2 27 to install Motor M7 6 Place the Bracket in position in Area 5 of the machine and tighten the 3 M4 nuts 7 Do ARP 2 7 to install the Exit Idler Panel 8 Do ARP 2 6 to install the Lower Exit Panel 9 Do ADJ 1 7 Idler Panel Magnetic Latches Adjustment 10 Do ARP 1 18Error Reference source n...

Page 117: ...ove the downstream side roller cover 6 Open the Upper bypass panel 7 Remove the Screws 2 from the Front Frame used to mount the Lower Exit Panel 8 Remove the Screws 2 from the Rear Frame used to mount the Lower Exit Panel 9 Remove the Lower Exit Panel Installation Procedure 1 Place the Lower Exit Panel in position 2 Tighten the Screws 4 used to mount the Inner Entrance Panel 3 Do ARP 1 6 Rear Cove...

Page 118: ...to separate the Punch from the downstream devices 3 Do ARP 1 6 to remove the Rear Cover 4 Do ARP 1 18 Downstream Docking plate removal 5 Do ARP 2 9 to remove the Lower Exit Panel 6 Remove 2 screws from the front frame and 2 screws from the rear frame that hold the Inner Exit Panel 7 Remove the Inner Exit Panel Installation Procedure 1 Place the Inner Exit Panel in position 2 Tighten the 2 screws i...

Page 119: ...erous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do GP 6 3 to undock the Punch from the upstream and downstream equipment 3 Do ARP 1 6 Rear Cover Replacement to remove the Rear Cover 4 Unplug the Sensors from the Upper Bypass Panel and release the sensor cables from the cable clamps 5 Remove the screw and nut for the ground str...

Page 120: ...pass Assembly in position 3 Install the the Handle Assembly 4 Install the 2 Idler panel magnetic latches 5 Install the Idler Panel Mount Brackets 2 on the rear frame 6 Place the Shaft in position and install the 2 E clips 7 Connect the Sensors from the Upper Bypass Panel and place the sensor cables in the cable clamps 8 Install the gound strap 9 Do ARP 1 6 Rear Cover Replacement to install the Rea...

Page 121: ...the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 2 11 Upper bypass panel replacement to remove the Upper bypass panel 3 Remove 4 M4 screws from the Front frame 4 Remove 4 M4 screws from the Rear frame Installation Procedure Rever...

Page 122: ...crews 2 from the Diverter Shaft on the rear side 5 Remove the E clip from the Diverter Shaft on the rear side 6 Slide the Diverter Assembly to the back side and remove the part Installation Procedure 1 Slide the Diverter Assembly into position through to the rear side 2 Install the E clip on the Diverter Shaft at the rear side 3 Install the M4 screws 2 on the Diverter Shaft at the rear side 4 Inst...

Page 123: ... perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Remove the Screws 2 and Nuts 2 3 Remove the Magnet Bracket 4 Remove the old Magnet 5 Place the Magnet Bracket in position and insert the Screws 6 Do ADJ 1 ...

Page 124: ...us electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do the following to access the Idler Rollers For the Idler Rollers in the Entrance Idler Panel Acceleration Roller panel Exit Idler panel undock the punch from upstream and downstream devices GP 6 3 For the Idler Rollers in the Bypass Panel Open the Front Door 3 Lift the Extension S...

Page 125: ...ke sure the flat surface of the bushing aligns in the fork 4 Rollers are non directional so it does not matter which end goes in each fork 5 After the assembly is in place gently pull the assembly outward and release to ensure it moves freely in the fork 6 Place the Extension Spring 2 over the Bearing Housings 2 7 Place the hooks on the ends of the Extension Springs 2 on the notches at the top of ...

Page 126: ...re 6 Idler Panel Mount Brackets in the machine 2 of them are non replaceble and marked with orange lacquer Locate the appropriate Idler Panel Mount Bracket NOTE To remove the Entrance Drive Panel ARP 2 1 you must only remove the lower Idler Panel Mount Bracket 4 Remove the Nuts 2 and the Idler Panel Mount Bracket Installation Procedure 1 Place the Idler Panel Mount Bracket in position and tighten ...

Page 127: ...aring Front side Rear side There are 22 Flange Ball Bearings Pt 1821116 on the Frame PL 2 4 shown in blue color There are 2 Flange Ball Bearings Pt 7706532 on the Frame PL 2 4 shown in green color 3 Remove the E Ring 4 Remove the Flat Washer 5 Remove the Flange Ball Bearing NOTE To Replace a Bearing from the rear side do ARP 2 24 to remove the Pulley 6 Place the new Flange Ball Bearing in position...

Page 128: ...lt in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do one of the following to remove the panel so you can access the Snap in Bearing ARP 2 3 Entrance Idler Panel Replacement ARP 2 5 Acceleration Roller Idler Assembly Replacement ARP 2 7 Upper Bypass Panel Replacement ARP 2 9 Exit Idler Panel Replacement ARP 2 13 Lower Exit Panel Replacement 3 Remove the Snap in Bearin...

Page 129: ...Housings 2 on the ends of the Shaft with the flange of the Bearing facing in toward the Idler Roller 4 Do ARP 2 15 to install the Idler Roller ARP 2 20 Accel Idler Latch Handle Replacement PARTS LIST ON PL 2 2 Use this procedure to remove and install the Accel Idler Latch Handle or the Accel Idler Shaft Removal Procedure WARNING Do not perform Repair activities with the power on or electrical powe...

Page 130: ...Front Door 3 Connect the Power Cord ARP 2 21 Accel Idler Latch Shaft Rear Latch and Front Latch Assembly Replacement PARTS LIST ON PL 2 5 Use this procedure to remove and install one or more of the following Accel Idler Latch Shaft Accel Idler Panel Rear Latch Assembly Accel Idler Panel Front Latch Assembly Removal Procedure 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do AR...

Page 131: ...lip from the Accel Idler Shaft on the rear side 7 Do ARP 2 20 to remove the Accel Idler Latch Handle 8 Remove the E clip from the Accel Idler Shaft on the front side 9 For the Accel Idler Panel Rear Latch Assembly slide the shaft towards the front side to remove 10 For the Accel Idler Panel Front Latch Assembly slide the shaft towards the rear side to remove ...

Page 132: ...Adjustments Repairs 02 03 2017 GBC StreamPunch Ultra Ultra MP 4 52 11 Remove Accel Panel Rear and Front Latch assemblies to remove the Accel Idler Latch shaft ...

Page 133: ...Panel Rear Latch Assembly slide the shaft towards the rear side to install 4 Install the E clip on the Accel Idler Shaft from the front side 5 Do ARP 2 20 to install the Accel Idler Latch Handle 6 Install the E clip on the Accel Idler Shaft from the rear side 7 Install the M3 screws 2 in the Accel Idler Panel Front and Rear Latches 8 Hook the Extension Springs to the Accel Idler Panel Front and Re...

Page 134: ...ay Clutch Assembly on to the Shaft 5 Install the Washer and the E Clip 6 Connect the Power Cord ARP 2 23 Drive Idler Roller Assembly Replacement PARTS LIST ON PL 2 3 Use this procedure to remove and install a one way Drive Idler Roller Assembly Removal Procedure WARNING Do not perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain da...

Page 135: ...t can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 2 25 to remove the appropriate Timing Belt from the Pulley 4 Remove the retaining ring from the roller shaft 5 Remove the Timing Pulley by sliding it out 6 Place the Timing Pulley in position on the Shaft and install the retaining ring 7 Do ARP 2 25 to install the...

Page 136: ...ARP Page Belt 150 T 2MM 2GT 3 belts N1 and N2 N2 and N3 N8 and N9 ARP 2 25 3 4 58 Use the following procedures to Replace the belts ARP 2 25 1 534T Belt Replacement PARTS LIST ON PL 2 9 Use this procedure to remove and install the 534T Belt for the Bypass Motor M8 WARNING Do not perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain ...

Page 137: ...Do not perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Loosen the Tensioner and remove the old Belt 4 Place the new Belt in position around the Pulleys 5 Adjust the B...

Page 138: ...ition between the Pulleys and slide the Pulleys on to the Shafts 5 Install the retaining rings 6 Do ARP 1 6 to install the Rear Cover 7 Connect the Power Cord ARP 2 25 4 179T Belt Replacement PARTS LIST ON PL 2 9 Use this procedure to remove and install the Belt 179T 2MM 2GT 6MM Wide WARNING Do not perform Repair activities with the power on or electrical power supplied to the machine Some machine...

Page 139: ...rive Rollers are located immediately after this general procedure Removal Procedure 1 Do ARP 1 6 to remove the Rear Cover 2 Open the Front Door 3 Locate the appropriate Drive Roller 4 For all Drive Rollers except N1 and N11 do ARP 3 1 to remove the Punch Module 5 Do ARP 2 25 to remove the Belt from the appropriate Drive Roller Shaft 6 Do ARP 2 24 to remove the Pulley from the appropriate Drive Rol...

Page 140: ...ce the Bearing in position at the rear of the machine 4 Place the Washer and the E Ring in position the end of the Drive Roller Shaft at the front of the machine 5 Place the Washer and the E Ring in position the end of the Drive Roller Shaft at the rear of the machine 6 Do ARP 2 24 to install the Pulley on the appropriate Drive Roller Shaft 7 Do ARP 2 25 to install the Belt on the appropriate Driv...

Page 141: ...Roller for Nip N5 Removal Procedure 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Loosen the nuts 2 on the Tensioner of the M2 motor belt 5 Remove the retaining ring from the shaft of roller N5 6 Remove the Belt from the Motor Pulley 7 Slide the Pulley off the Roller Shaft Cont Tensioner Nuts 2 ...

Page 142: ...ing and the Washer from the rear side of the Shaft 9 Remove the E Ring at the front side of the Shaft 10 Remove the Washer and Ball Bearing from the front side 11 Remove the Ball Bearing from the rear side of the Shaft Cont E Ring and Washer E Ring Washer and Ball Bearing Ball Bearing ...

Page 143: ...e Shaft 4 Install the E Ring at the front side of the Shaft 5 Install the Washer and the E Ring at the rear side of the Shaft 6 Slide the Pulley on to the Roller Shaft 7 Place the Belt over the Pulley 8 Install the retaining ring on the Drive Roller N5 9 Move the Tensioner of the M2 motor belt into position and tighten the Screws 2 10 Do ARP 3 1 to install the Punch Module 11 Do ARP 1 6 to install...

Page 144: ...ssible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Locate the affected Motor see PL 2 6 4 Disconnect the Motor Connector from the corresponding Motor Drrver PL 2 6 5 Loosen the corresponding Timing belt tensioner by loosing 2 M4 nuts 6 Remove the M4 Screws or nuts and the flat washer 4 and the Stepper and Mount Assembly from the Rear Panel 7 Place the Stepper...

Page 145: ...ARP 2 25 3 S19 ARP 2 25 5 S6 ARP 2 25 6 S20 ARP 2 25 5 S7 ARP 2 25 6 S21 ARP 2 25 5 S8 ARP 2 25 6 S22 ARP 2 25 2 S9 ARP 2 25 6 S23 ARP 2 25 2 S10 ARP 2 25 6 S24 ARP 2 25 2 S11 ARP 2 25 7 S25 ARP 2 25 1 S12 ARP 2 25 7 S26 ARP 2 25 1 S13 ARP 2 25 7 S28 ARP 2 25 4 S14 ARP 2 25 7 ARP 2 28 1 Entrance Sensor S1 Exit Sensor S25 and Bypass Middle Sensor S26 Replacement Use this procedure to remove and ins...

Page 146: ...xit Sensor S22 S23 S24 1 Disconnect the Power Cord 2 Do GP 6 3 to undock the Punch from the upstream and downstream equipment 3 Remove the docking bracket as needed to access the Sensor 4 Disconnect the sensor wire and the Sensor 5 Remove the Barrel Screw that secures the Sensor to the sheet metal part 6 Remove the old Sensor 7 Place the new Sensor in position then install the Barrell Screw 8 Do G...

Page 147: ...t the Power Cord 2 Do GP 6 3 to undock the Punch from the upstream and downstream equipment 3 Disconnect the sensor connector at the Sensor 4 Remove the Barrel Screw that secures the Sensor to the sheet metal part 5 Remove the old Sensor 6 Place the new Sensor in position then install the Barrell Screw 7 Do GP 6 4 to dock the Punch to the upstream and downstream equipment 8 Connect the Power Cord ...

Page 148: ...ream and downstream equipment 3 Disconnect the Sensor Wire Connector from the Sensor 4 Remove the M3 Screws 2 that secure the Sensor to the Bracket 5 Remove the Sensor Sub assembly 6 Place the new Sensor in position 7 Tighten the M3 Screws 2 that secure the Sensor to the Bracket 8 Connect the Sensor Connector to the Sensor 9 Do GP 6 4 to dock the Punch to the upstream and downstream equipment 10 C...

Page 149: ... Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Locate the Drive Entrance Panel The upper board is the Backage Sensor Board S20 S21 The lower board is the Backage Sensor Board S18 S19 5 Disconnect the Sensor Board Connectors 2 6 Remove the Nuts 3 and Washers 3 7 Remove the old Backage Sensor Board 8 Place the new Punch Sensor Board in posi...

Page 150: ...ct the Skew Sensor Board Connector 5 Remove the Nuts 4 Washers 4 and the Skew Sensor Board do not remove the washers under the sensor board 6 Place the new Skew Sensor Board in position 7 Install the Washers 4 and tighten the Nuts 4 Make sure there are 4 washers below the sensor board 8 Connect the Sensor Board Connector 9 Do ARP 3 1 to install the Punch Module 10 Do ARP 1 6 to install the Rear Co...

Page 151: ...ARP 3 1 to remove the Punch Module 4 Disconnect the Skew Sensor Board Connector 5 Release the Cable Clamp and move the Cable out of the way 6 Remove the M4 Nuts 2 and remove the steering idler roller cover 7 Remove the sleeve from the threaded stud 8 Disconnect the Alignment sensor board connector 9 Release the Cable Clamp and move the Cable out of the way 10 Remove the M4 Nuts 2 and Washers 2 11 ...

Page 152: ...e removed at step 7 15 Place the Alignment Sensor Board Cable into the Cable Clamps and close the Cable Clamps 16 Connect the Alignment Sensor Board Connector 17 Place the Roller Cover in position 18 Place the Skew Sensor Board Cable into the Cable Clamps and close the Cable Clamps 19 Connect the Skew Sensor Board Connector 20 Do ARP 3 1 to install the Punch Module 21 Do ARP 1 6 to install the Rea...

Page 153: ... 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Disconnect the Sensor Board Connector at the Board 5 Remove the Nuts 3 Washers 3 and the Backage Sensor Board 6 Place the new Backage Sensor Board in position 7 Install the Washers 3 and tighten the Nuts 3 8 Connect the Sensor Board Connector 9 Do ARP 3 1 to install the Punch Module 10 Do ARP 1 6 to install the Rear C...

Page 154: ... 2 6 4 Disconnect the Connectors 3 5 Remove the M4 Screws 2 and the Driver and Bracket Assembly 6 Disconnect the Cables from the Motor Driver Board 7 Set the Dip switches 6 on the new Motor Driver in accordance with the table below M1 Motor Driver M2 Motor Driver M3 Motor Drive 1 Off 1 Off 1 Off 2 On 2 On 2 Off 3 Off 3 Off 3 On 4 On 4 On 4 Off 5 Off 5 Off 5 On M4 Motor Driver M5 Motor Drive 1 Off ...

Page 155: ...ties with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury ARP 2 30 1 Diverter Solenoid Replacement PARTS LIST ON PL 2 3 Use this procedure to remove and install the Diverter Solenoid Assembly SOL 1 WARNING Do not perform Repair activities with the power on or elect...

Page 156: ...lace the new Solenoid in position and tighten the Screws 2 to the rear frame and two screws to the diverter shaft 2 Connect the inline Connector for the Diverter Solenoid 3 Place the the Cable into the Cable Clamps and close the Cable Clamps 4 Do ADJ 1 2 Diverter solenoid adjustment 5 Do ARP 1 16 to install the Exhaust Fan Bracket 6 Do ARP 1 6 to install the Rear Cover 7 Connect the Power Cord ...

Page 157: ...ace the the Cable into the Cable Clamps and close the Cable Clamps 10 Close the Front Door 11 Do GP 6 4 Dock the Punch 12 Connect the Power Cord ARP 2 30 3 Acceleration Roller Idler Solenoid Replacement Use this procedure to remove and install the Acceleration Roller Idler Solenoid SOL 5 1 Disconnect the Power Cord 2 Do GP 6 3 Undock the Punch 3 Open the Front Door 4 Disconnect the Solenoid Connec...

Page 158: ...1 Close the Front Door 12 Do GP 6 4 Dock the Punch 13 Connect the Power Cord ARP 2 31 Upper Bypass Panel Anti Static Brush Replacement PARTS LIST ON PL 3 5 Use this procedure to replace the Anti Static Brush on the Upper Bypass Panel WARNING Do not perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages t...

Page 159: ...n or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Open the Front Door 4 If a die set is installed remove it and store it in the die storage rack 5 Use the levers blue to open the Acceleration Roller Idler Panel...

Page 160: ...t Frame The screws to be removed are marked with a downward arrow 8 Go to the rear of the Punch 9 Disconnect the Connectors 2 for Sensors S6 S10 and S11 S15 Cont 10 Disconnect the Connector for Sensor S28 11 Disconnect the Connector for Solenoid SOL2 12 Disconnect the Connector for the M5 Motor Driver Cont ...

Page 161: ...Adjustments Repairs 4 81 13 Disconnect the Connectors 2 for the M3 Header and the M4 Header 14 Disconnect the Die Set Recognition Connector 15 Disconnect the Connector for Sensors S16 and S17 16 Disconnect the Connector for Punch Motor M10 Cont ...

Page 162: ... Remove the right Punch Module Mount Bracket Use a Phillips Head Screwdriver to remove the Screw from the right Punch Module Mount Bracket Remove the right Punch Module Mount Bracket 18 Do the following to remove the Punch Module Grasp the handle and slowly pull the punch module out for about 100mm Reach in and grasp the rear handle and continue to slide the punch Lift the punch off the rail DO NO...

Page 163: ...ponents Connector for Punch Motor M10 Connector for Sensors S16 and S17 Die Set Recognition Connector 2 terminals Connectors 2 for the M3 Header and the M4 Header Connector for the M5 Motor Driver Connector Solenoid SOL2 Connector for Sensor S28 Connectors 2 for Sensors S6 S10 and S11 S15 4 Go to the front of the Punch 5 Tighten the M4 Screws 5 into the Front Frame 6 Install the Die Lock Handle an...

Page 164: ...ay 3 Disconnect Cable 7715485 at the Chip Tray Home Switch 4 Remove the Screws 2 and the old Chip Tray Home Switch Bracket 5 Place the new Chip Tray Home Switch Bracket in position and tighten the Screws 2 6 Connect Cable 7715485 at the Chip Tray Home Switch 7 Put the Chip Tray in position and push the Chip Tray Assembly in firmly until it latches 8 Close the Front Door 9 Connect the Power Cord Ch...

Page 165: ...ay Assembly in firmly until it latches 10 Close the Front Door 11 Connect the Power Cord ARP 3 4 Chip Level Receiver Replacement PARTS LIST ON PL 2 5 Use this procedure to remove and install the Chip Level Receiver Assembly WARNING Do not perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can re...

Page 166: ...ARP 3 1 to remove the Punch Module 4 Do ARP 3 6 Punch Motor Belt Replacement Timing Belt to remove the Punch Motor Belt 5 Remove the M8 Hex Cap Screws 4 the M8 Split Lock Washers 4 and the Flat Washers 4 6 Remove the old Punch Motor Installation Procedure 1 Using the position marks on the Bracket place the new Punch Motor in position 2 Place the Flat Washers 4 and the M8 Split Lock Washers 4 in po...

Page 167: ...e machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 There is no need to uninstall the punch module however for ease of operation it is a good idea to uninstall it using ARP 3 1 4 Remove the JE 10 E Ring 5 Remove the Nylon Washer 6 Remove the Ball Bearing 7 Remo...

Page 168: ...on and tighten the Screws 2 11 Place the Ball Bearing in position 12 Place the Nylon Washer in position 13 Place the E Ring in position NOTE The tension on the Belt is set using the reference marks on the punch motor bracket see ARP 3 5 14 Do ARP 1 6 to install the Rear Cover 15 Connect the Power Cord Mark ...

Page 169: ...l voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 1 Punch Module Removal 4 Do ARP 3 6 to remove the Punch Motor Belt 5 To remove the Clutch Pulley Remove the M5X18 Screws 3 and Split Lock Washer 3 Remove the Pulley and Flange 6 Remove the Lock Nut and the long M6 Screw Cont 7 Loosen the Set Scre...

Page 170: ...line up with the notches on the Shaft The Cone point set screw should be properly seated in the notch of the Punch shaft 4 Put a drop of Loctite on each Set Screw 5 Tighten the Set Screws 2 6 Place the long M6 Screw and the Lock Nuts 2 in position 7 Use a shim of thickness between 3 and 5mm to set the gap between the head of the Screw and the Clutch Bracket 8 Use a 10 mm wrench and a 6mm Allen Wre...

Page 171: ... 3 with the Split Lock Washers 3 11 Place the Punch Shaft Bearing Bracket in position and tighten the Screws 2 12 Do ARP 3 6 to install the Punch Motor Belt 13 Do ARP 3 19 Ball Bearing Replacement to install the Ball Bearing 14 Do ADJ 1 5 Punch Cam Indexing 15 Do ARP 3 1 2 Punch Module Installation 16 Do ARP 1 6 to install the Rear Cover 17 Connect the Power Cord ...

Page 172: ...he Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module This step is optional it is possible to replace the Alignment stepper bracket without removing the punch module 4 Remove the Phillips Screws 4 and remove the timing belt 5 To replace the Alignment Stepper Mount Bracket Remove the Screws 2 and the old Bracket Place the new Bracket in position and tighten the...

Page 173: ...ine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Disconnect the Skew Sensor Board Connector 5 Do the following to take the Alignment stepper belt off the pulley Loosen the Phillips Screws 2 Remove the Alignment stepper Belt ...

Page 174: ...ors has 6 pins the other has 7 pins Push the connector towards the outside of the frame Press down on the top tab to remove it from the top side Then press the bottom tab to release the connector fully 8 Release the Cable Clamp 9 Similarly remove the Alignment home sensor connector 10 Remove the Phillips Screws 8 4 from front side and 4 from rear side Screws 8 ...

Page 175: ...ace the Steering Module into the Punch Module 2 Push the Steering Belt out through the hole in the Frame 3 Install the Phillips Screws 8 4 Connect the Align Home Sensor and the Left Right Steering Motor Connectors 5 Place the Alignment Stepper motor Belt around the Pulley 6 Tighten the Phillips Screws 2 7 Do ARP 3 1 to install the Punch Module 8 Close the Front Door 9 Do ARP 1 6 to install the Rea...

Page 176: ...electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Do ARP 3 9 to remove the Steering Module 5 Remove the Phillips Screw from the Motor Bracket on the Drive Panel Steering Sub Assembly 6 Remove the Phillips Screw and Nut from the Ground Strap at the Alignment ...

Page 177: ...round Strap loop at the Alignment Carriage Sub Assembly then tighten the Screw 3 Insert the Phillips Screw through the Ground Strap loop and the Nut at the Motor Bracket then tighten the Screw 4 Place the Ground Strap into the Wire Saddles 5 Do ARP 3 9 to install the Steering Module 6 Do ARP 3 1 to install the Punch Module 7 Do ARP 1 6 to install the Rear Cover 8 Connect the Power Cord ...

Page 178: ...ne components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 1 to remove the Punch Module 4 Do ARP 3 9 to remove the Steering module 5 Remove the Steering Idler and Drive Panel assemblies by removing the M3 Nuts 4 6 Remove 4 E clips from steering drive roller shaft ...

Page 179: ...nd its cable 9 Remove Left and Right Steering Stepper Motors along with their corresponding cables by removing the Screws 8 Installation Procedure 1 Install the parts that were removed in the new Alignment Carriage Sub assembly Installation tip Look at the images for selecting the proper cable for the motors Align Home Sensor Bracket 7715529 ...

Page 180: ...Repairs 02 03 2017 GBC StreamPunch Ultra Ultra MP 4 100 2 Do ARP 3 9 to install the Steering module 3 Do ARP 3 1 2 to install the Punch Module 4 Do ARP 1 6 to install the Rear Cover 5 Connect the Power Cord 7715528 ...

Page 181: ...e serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Do ARP 3 9 to remove the Steering Module Note There is no need to remove the Steering module if you have a screwdriver or a 5 5mm nut driver that will reach the 4 screws through the opening in the punch frame However to remove the rear side steering motor Alignment stepper m...

Page 182: ...ing Motor Cable at the Motor and at the Header 3 Install the Screws 4 and tighten with the Belt in place making the belt tension uniform between both sides 4 Install the Align Home Sensor Bracket and tighten the M3 Screws 2 5 Do ARP 3 9 to install the Steering Module 6 Do ARP 3 1 to install the Punch Module 7 Do ARP 1 6 to install the Rear Cover 8 Connect the Power Cord ...

Page 183: ...upplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Remove the E Ring from the Steering Drive Roller shaft from the side that needs to be replaced and the two e rings in side the bracket 5 Slide ...

Page 184: ...eering Drive Roller Steering Drive Roller Spring Intallation Procedure 1 Place the belt around the Timing Pulley 2 Install the Steering Drive Roller and the Flat Washers 2 and the Spring on the end of the Shaft 3 Install the E Rings on the Steering Drive Roller Shaft 4 Do ARP 3 1 to install the Punch Module 5 Do ARP 1 6 to install the Rear Cover 6 Connect the Power Cord ...

Page 185: ...ical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Do ARP 3 9 to remove the Steering Module 5 Remove the E Rings 2 the Spring the Steering Drive Roller and the Flat Washers 2 from ea...

Page 186: ...to the Drive Panel Steering Sub Assembly 8 Install the E Rings 2 Spring Steering Drive Roller and the Flat Washers 2 on each end of the Shaft 9 Do ARP 3 9 to install the Steering Module 10 Do ARP 3 1 to install the Punch Module 11 Do ARP 1 6 to install the Rear Cover 12 Connect the Power Cord ...

Page 187: ...o the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Unplug the Skew Senor and release the Cable Clamp 5 Remove the Screws 4 that hold the Steering Idler Panel Sub Assembly to the Drive Panel Steering Sub ...

Page 188: ...nd above the sensor board at each of the four locations Installation Procedure 1 Make sure the Spacers 2 are in position on the Steering Drive Panel Weldment use semi perfs for placement 2 Place the Steering Idler Panel Sub Assembly in position on the Drive Panel Steering Sub Assembly 3 Install the Screws 4 4 Do ARP 3 1 to install the Punch Module 5 Do ARP 1 6 to install the Rear Cover 6 Connect t...

Page 189: ...r on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Disconnect the Skew Sensor Board Connector 5 Release the Cable Clamp and move the Cable out of the way 6 Remove the M...

Page 190: ... the Roller 3 Ensure the Springs 2 are over the white Roller Bushings 2 4 Place the Roller Cover in position 5 Install and tighten the M4 Nuts 2 6 Place the Skew Sensor Board Cable in the Cable Clamp and close the Cable Clamp 7 Connect the Skew Sensor Board Connector 8 Do ARP 3 1 to install the Punch Module 9 Do ARP 1 6 to install the Rear Cover 10 Connect the Power Cord Steering Idler Roller Asse...

Page 191: ...nents contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Do ARP 3 16 Steering Idler Roller Replacement to remove the Steering Idler Roller 2 Remove the Steering Idler Roller Bearing 2 from the ends of Shaft on the Steering Idler Roller Assembly 3 Place the new Steering Idler Roller Bearing 2 on to the ends of Shaft on the Steering Idler Roller A...

Page 192: ...l shock and possible serious injury Removal Procedure 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 15 through step 6 to remove the Steering Idler Panel Sub Assembly 4 Remove the Spacers 2 5 Remove the Nuts 4 holding the Steering Drive Panel Weldment 6 Replace with new part Installation Procedure 1 Place the Steering Drive Panel Weldment in place 2 Tighten the Nuts 4...

Page 193: ...us electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Remove the left or right Die Lock Bracket Screws 2 5 Note the orientation of the Stripper Pad 6 To replace the components in the Die Lock Plunger and Stripper Remove the E Clip Pull the Die Lock Plunger an...

Page 194: ... remove the Rear Cover 3 Remove the E Ring 4 Remove the Nylon Washer 5 Remove the Ball Bearing 6 Place the new Ball Bearing in position 7 Place the Nylon Washer in position 8 Place the E Ring in position 9 Do ARP 1 6 to install the Rear Cover 10 Connect the Power Cord ARP 3 20 Die Stop Magnet Replacement PARTS LIST ON PL 4 1 Use this procedure to remove and install the Die Set Magnet 1 Disconnect ...

Page 195: ...ST ON PL 4 1 Use this procedure to remove and install the Die Stop Handle 1 Disconnect the Power Cord 2 Open the Front Door 3 Remove the Phillips Screw and the Die Stop Handle 4 Place the new Die Stop Handle in position and tighten the Phillips Screw 5 Close the front Door 6 Connect the Power Cord Die Lock Handle ...

Page 196: ...in electrical shock and possible serious injury 1 Remove the Die Set see Operator Manual 2 Press the Power Switch to the off position 3 Disconnect the Power Cord 4 Do ARP 1 6 to remove the Rear Cover 5 Do ARP 3 1 to remove the Punch Module 6 Remove the Shoulder Screw from the hole in the Shaft at the rear of the Punch Module 7 Remove the Socket Head Cap Screw and Split Lock Washer from the Cam and...

Page 197: ...he hole in the rear of the front of the Punch Module cam portin against side Frame 4 Insert the E Ring on the Shaft at the front of the Punch Module 5 Insert the E Ring on the Shaft at the rear of the Punch Module 6 Insert the Socket Head Cap Screw and Split Lock Washer into the Cam and the Shaft at the front of the Punch Module 7 Insert the Phillips Screw into the Cam and the Shaft at the rear of...

Page 198: ...ock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Do ARP 3 24 to remove the Alignment sensor bracket and Alignment Sensor bottom guide 5 Unplug Back Gage Sensor Board and release the wires from cable clamps 6 Remove the Screws 2 that hold the Dieset Recognition Bracket 7 Remove the 2 Screws from the front and...

Page 199: ...ets 5 Place the the Die Rail Assembly in position 6 Install and tighten the Screws 4 that hold that Die Rail Assembly When installing 4 screws that hold the die rail use 3mm reference holes for positioning the part A 3mm pin can be inserted to hold the part in position while the screw is tightened 7 Tighten the Screws 2 that hold the Dieset Recognition Bracket 8 Install the upper and lower Alignme...

Page 200: ... to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Unplug the Skew Sensor Connector and release the Cable from the Cable Clamps 5 Remove the Steering Idler Roller Cover 6 Unplug the Alignment Sensor Co...

Page 201: ...cket Alignment Sensor bottom guide will overlap the top bracket when assembled 2 Insert both Brackets and position them 3 Install and tighten the M3 Nuts 2 that hold the Brackets 4 Connect the Alignment Sensor Connector and place the Cable in the Cable Clamps 5 Install the Steering Idler Roller Cover 6 Connect the Skew Sensor Connector and place the Cable in the Cable Clamps 7 Do ARP 3 1 to instal...

Page 202: ...lied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Remove the Screw and the Mount Pin 5 Place the new Mount Pin in position and tighten the Screw 6 Do ARP 3 1 to install the Punch Module 7 Close th...

Page 203: ...rocedure 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Remove the M3 Nuts 2 that hold both the Brackets 5 If replacing only the lower bracket replace the Bracket then go to the installation procedure 6 Unplug the Backgage Sensor and release the wires from the Cable Clamps 7 Transfer the Backgage Sensor and all fasteners to the new part ...

Page 204: ...l voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Disconnect the Die Set Recognition Cable Cont 4 Remove the Screws 2 and the Die Set Recognition Board Mount Bracket 5 Place the new Die Set Recognition Board Mount Bracket in position and tighten the Screws 2 6 Connect the Die Set Recognition Cable 7 Do ARP...

Page 205: ...rous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Dsiconnect Connectors J1 and J3 from the Main Control Board 4 Remove the M4 Screw 1 and remove the Ground Cable from the Power Supply 5 Remove the M4 Screws 4 from the side of the Base Frame 6 Remove the power supply and the cables through the...

Page 206: ...dure 1 Tilt the Power Supply and insert it through the Chip Tray opening 2 Tighten the M4 Screws 4 on the side of the Base Frame 3 Place the Ground Cable in position on the Power Supply and tighten the M4 Screw 1 4 Connect Connectors J1 and J3 to the Main Control Board 5 Do ARP 1 6 to install the Rear Cover 6 Connect the Power Cord ...

Page 207: ...plied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Remove the Phillips head Screws 2 and the AC Filter USB Mount Bracket 4 Note the location of the wires 3 5 Remove the Wires 3 and the AC Filter 6 Place the new AC Filter in position and...

Page 208: ... perform Repair activities with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Remove the M3 Screws 6 from the Main Control Board and the the Comm Board 4 Use pliers to release the plastic Standof...

Page 209: ... the Section 7 Wiring The following table lists the connectors starting at the top right and going counterclockwise Cable Wire Connector 7715523 J36 7715455 J23 7715467 J19 7715466 J18 7715536 J29 7715451 J21 7715485 J27 7715477 J17 7715473 J15 7715453 J22 7715495 J9 7715468 J14 7715457 J25 7715456 J24 7715476 J2 7715493 J3 7715494 J4 7715487 J8 7715492 J1 Cable Wire Connector 7715459 J28 7715458 ...

Page 210: ... Removal Procedure 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Disconnect the Connectors 3 Connector J14 Connector J15 Connector J16 4 Using pliers release 2 standoffs and remove the Comm board by pulling down on the plug in connector Installation Procedure 1 Place the new Comm Board in position by inserting the plug in connector to the main board and pressing on 4 standoff...

Page 211: ...ical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Disconnect the Connector at the Dieset Recognition Reader Board 4 Remove the Screws 2 and the Dieset Recognition Reader Board 5 Place the Dieset Recognition Reader Board in position and tighten the Screws 2 6 Connect the Connector to the Dieset Recogniti...

Page 212: ...ivities with the power on or electrical power supplied to the machine Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury 1 Disconnect the Power Cord 2 Open the Front Door 3 Loosen the Adjustment Screws 2 on the door latch 4 Do one of the following To move the door in move the latch towards the front of the door To move the ...

Page 213: ...k cheater inserted do GP 6 2 6 to actuate SOL1 L1 Diverter Solenoid This will switch the diverter gate to punch mode The Diverter gate will rise and hit the upper bypass panel 4 When the solenoid in not actuated it needs to rest on the Diverter limiter bracket To properly adjust the position of the limiter bracket do the following a Loosen the Screws 2 that hold the Limiter Bracket b Insert a 0 25...

Page 214: ...ches the Diverter Link and tighten theScrews 2 NOTE Raising the Limiter Bracket too high will position the diverter gate higher which will obstruct the paper flow and cause jams 5 Check the clearance between the Diverter and the cutout in the Lower Entrance Panel at both sides The clearance should be minimum 1 0 mm ...

Page 215: ...odule frame 1 Open the Front Door 2 Remove the Die Set see Operator Manual 3 Loosen the Nut and Lock Screw 4 Rotate the Die Set Magnet to adjust the position of the Die Set Stop Rotate the Die Set Magnet clockwise to move the hole toward the rear of the Punch Rotate the Die Set Magnet counterclockwise to move the hole toward the front of the Punch 5 Tighten the Nut and Lock Screw 6 Run some sheets...

Page 216: ...djust the Steering Sub assembly Belt tension 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Loosen the Phillips Screws 4 5 Adjust the belt tension such that there is a deflection of 1 2mm 6 Tighten the Phillips Screws 4 7 Do ARP 3 1 to install the Punch Module 8 Do ARP 1 6 to install the Rear Cover 9 Connect the Power Cord Screws 4 ...

Page 217: ...e this procedure to adjust the Belt tension of 534T timing belt 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Loosen the the tensioner 4 Adjust the belt tension such that there is a deflection of 6 8mm 5 Tighten the tensioner 6 Do ARP 1 6 to install the Rear Cover 7 Connect the Power Cord ...

Page 218: ...e this procedure to adjust the Belt tension of 134T timing belt 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Loosen the the tensioner 4 Adjust the belt tension such that there is a deflection of 3 5mm 5 Tighten the tensioner 6 Do ARP 1 6 to install the Rear Cover 7 Connect the Power cord ...

Page 219: ...e this procedure to adjust the Belt tension of 134T timing belt 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Loosen the the tensioner 4 Adjust the belt tension such that there is a deflection of 4 6mm 5 Tighten the tensioner 6 Do ARP 1 6 to install the Rear Cover 7 Connect the Power cord ...

Page 220: ...teering Sub assembly Belt tension 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Do ARP 3 1 to remove the Punch Module 4 Loosen the Phillips Screws 4 from the Steering stepper motor 5 Adjust the belt tension such that there is a deflection of 1 2mm 6 Tighten the Phillips Screws 4 7 Do ARP 3 1 to install the Punch Module 8 Do ARP 1 6 to install the Rear Cover 9 Connect the Powe...

Page 221: ... but this does not affect the setting procedure 1 Verify that the punch cam needs to be indexed After a punch cycle the flats on the punch shaft have to be horizontal 5 from horizontal is acceptable See below for an image of a properly indexed punch shaft 2 If the flats are not horizontal 5 from horizontal is acceptable do the following procedure to set the shaft indexed postion Important note Pun...

Page 222: ... To index the shaft to the correct position remove the spring clip from the its groove in the Punch clutch 8 Continue to move the spring clip towards the pulley 9 Move the control collar towards the pulley By doing this the toothed hub will be exposed For some 230v machines moving the stop collar towards the pulley may not expose the teeth completely In such instances remove the pulley off the clu...

Page 223: ... Collar Counter clockwise when viewed from the rear side In this instance the cam needs to stop earlier therefore rotate the Stop Collar Clockwise when viewed from the rear side This is done by manually lowering the pawl and freeing the Stop collar to rotate 11 Slide the Stop collar back to its position and release the pawl 12 Manually rotate the pulley in the counter clockwise direction by holdin...

Page 224: ...t with hand will not provide enough torque and the setting will be incorrect Therefore use a wrench to turn the shaft 14 Return the spring clip to its groove 15 Do ARP 3 1 to remove the Punch Module 16 Do ARP 1 6 to install the Rear Cover 17 Connect the Power Cord 18 Run one sheet of paper though the Punch Alternately Cycle Punch Function Test from Service mode can be performed After a punch cycle...

Page 225: ...ader Board 4 Raise Lower the Reader Board so that the top most point of the Reader Board is above the surface of the Dieset Recognition Board in the Dieset It can be set so that the top of the clips are just under the top surface of the recognition board The spring clips will compress then the die set slides over If the reader is set too low the reader will not contact the recognition board If the...

Page 226: ...edure applies to Entrance Idler Panel PL 3 2 Exit Idler Panel PL 3 4 Upper Bypass Panel PL 3 5 1 Loosen the two screws that hold the magnet With the panel closed firmly pull away the magnet away from the drive panel to eliminate the play in the magnet and tighten both screws The screws should be tightened while the panel is closed firmly and the magnet pulled away as shown ADJ 1 4 7 Procedure This...

Page 227: ...rive rollers should be protruding 1 5 0 5mm through the paper path This procedure applies to Entrance Drive Panel PL 3 1 Exit Drive Panel PL 2 1 Lower Bypass Panel PL 2 1 ADJ 1 4 8 ADJ 1 8 1 Entrance Drive Panel Position Adjustment This drive panel controls the nip forces of N2 N3 N4 and N5 1 To adjust the position of the drive panel loosen 5 screws from the Front frame and 5 screws from the rear ...

Page 228: ...Adjustments Repairs 02 03 2017 GBC StreamPunch Ultra Ultra MP 4 148 position the drive panel to ensure the drive rollers protrude 1 5 0 5mm through the drive panel ...

Page 229: ...o adjust the position of the drive panel loosen 5 screws from the Front frame and 5 screws from the rear frame Cover plate of Jam area 5 needs to be removed 2 Using the Reference holes in the front rear frame 4 holes in the front frame and 4 holes in the rear frame and the sheet metal panel position the drive panel to ensure the drive rollers protrude 1 5 0 5mm through the drive panel ...

Page 230: ...ces of N12 N13 and N14 1 To adjust the position of the drive panel loosen 4 screws from the Front frame and 4 screws from the rear frame 2 Using the Reference holes in the front rear frame 4 holes in the front frame and 4 holes in the rear frame and the sheet metal panel position the drive panel to ensure the drive rollers protrude 1 5 0 5mm through the drive panel ...

Page 231: ...GBC StreamPunch Ultra Ultra MP 02 03 2017 Adjustments Repairs 4 151 Notes ...

Page 232: ...el 17 PL 3 6 Paper Path Disengaging Roller Solenoid 18 4 Punch Module 19 PL 4 1 Punch Module 19 PL 4 2 Punch Module continued 20 PL 4 3 Punch Module Motors Sensors 21 PL 4 4 Punch Module Steering Module 22 PL 4 5 Punch Module Steering Module Steering Idler Panel Sub Assembly 23 PL 4 6 Punch Module Steering Module Drive Panel Steering 24 PL 4 7 Punch Module Stepper Alignment Bracket 25 PL 4 8 Punch...

Page 233: ... StreamPunch Ultra Ultra MP 5 2 1 Main Assembly PL 1 1 Final Assembly ITEM Part DESCRIPTION 1 7715700 STREAMPUNCH ULTRA 115V 7715800 STREAMPUNCH ULTRA 230V 2 7718500 STREAMPUNCH ULTRA MP 115B 7718600 STREAMPUNCH ULTRA MP 230V 1 ...

Page 234: ...4 VRC52198 PANEL LCD MEMBRANE SWITCH 1 15 Ultra 7715747 VRC52199 COVER SIDE DOWNSTREAM REAR 1 15 Ultra MP 7718542 VRC52251 COVER SIDE DOWNSTREAM REAR WELDMENT SP ULTRA MP 1 16 Ultra 7715748 VRC52200 COVER SIDE UPSTREAM REAR SP ULTRA 1 16 Ultra MP 7718551 VRC52257 COVER SIDE UPSTREAM REAR WELDMENT SP ULTRA MP 1 17 Ultra 7715752 VRC52201 COVER REAR ASSEMBLY SP ULTRA 1 17 Ultra MP 7718545 VRC52252 CO...

Page 235: ...R 1 1 Ultra MP 7718522 VRC52258 PANEL ENTRANCE LOWER SP ULTRA MP 1 2 7715102 VRC52086 PANEL ENTRANCE INNER 1 3 7715146 VRC52090 PANEL EXIT LOWER 1 4 7715153 VRC52092 PANEL EXIT INNER 1 5 7715822 VRC52219 PANEL ASSEMBLY LOWER EXIT 1 6 7715209 VRC52102 SHAFT IDLER PANEL HINGE 2 7 7715210 VRC52103 SHAFT IDLR PANEL HINGE LONG 3 8 7715251 VRC52118 BRACKET IDLER PANEL MOUNT 6 9 7715150 VRC52091 PANEL WE...

Page 236: ...S M4X6 2 6 1824001 VRC52040 NUT KEPS M4 3 7 1821606 VRC52008 SCREW PHILLIPS PAN HD M3X10 6 8 7715195 VRC52098 MAGNET PANEL OPEN STRONG 1 9 7715215 VRC52105 HANDLE ACCEL IDLER LATCH 1 10 7715385 VRC52136 MAGNET BRACKET ASSY 1 11 7715427 VRC52138 CHIP TRAY ASSEMBLY 1 12 7715650 VRC52188 LATCH BYPASS 1 13 7715637 VRC52184 POWER SUPPLY 24V MW SP 480 1 14 7715789 VRC52211 MAGNET PANEL OPEN WEAK 3 15 77...

Page 237: ...8 WSHR 192 ID X 625 OD X 060 T 20 10 1952208 VRC52050 SPACER TIMING BELT IDLERS BRONZE 4 11 1954011 VRC52051 GROMMET 3 8 I D X 1 2 O D 11 12 1954032 VRC52052 GROMMET 1 1 4 I D X 1 1 2 O D 1 13 7712703 VRC52068 WIRE HEADER CONNECTOR 2 POS 6 14 7714679 VRC52234 GROUND STRAP M4 1 15 7715185 VRC52096 BRACKET PUNCH MODULE MOUNT 2 16 7715383 VRC52134 ROLLER IDLER DRIVE ASSY 4 17 7715390 VRC52137 WIRE CL...

Page 238: ...3 ROLLER ASSY DRIVE 11 2 7715097 VRC52084 ROLLER ASSY ONE WAY CLUTCH DRIVE 1 3 1821116 VRC52001 BEARING BALL FLANGE 6X13X5 SUJ2 22 4 1822005 VRC52018 WASHER FLAT 6 025 X 8 X 0 75 22 5 1822202 VRC52024 E RING JE 5 26 6 7706532 VRC52063 BEARING BALL FLANGE 2 7 1925222 VRC52049 WASHER FLAT 1 4X3 8X 1 32 2 8 7715862 VRC52224 ONE WAY CLUTCH SUB ASSEMBLY 1 ...

Page 239: ...52038 SCREW PHILLIPS HX HD W SEMS M4 X 10 4 3 7711970 VRC52065 EMITTER 1 4 7711973 VRC52066 RECEIVER 1 5 7715131 VRC52089 BYPASS DIVERTER 1 6 7715186 VRC52097 CHIP TRAY SENSOR MOUNT ASSY 1 7 7715213 VRC52104 SHAFT ACCEL IDLER LATCH 1 8 7715216 VRC52106 LATCH ASSY REAR ACCEL IDLER PANEL 1 9 7715222 VRC52108 LATCH ASSY FRONT ACCEL IDLER PANEL 1 10 7715637 VRC52184 POWER SUPPLY 24V MW SP 480 1 ...

Page 240: ...VER DRIVER AND BRACKET ASSY TWO PHASE 1 7 7715275 VRC52120 DRV M2 M2 STEPPER DRIVER DRIVER AND BRACKET ASSY TWO PHASE 1 8 7715275 VRC52120 DRV M6 M6 STEPPER DRIVER DRIVER AND BRACKET ASSY TWO PHASE 1 9 7715275 VRC52120 DRV M7 M7 STEPPER DRIVER DRIVER AND BRACKET ASSY TWO PHASE 1 10 7715275 VRC52120 DRV M8 M8 STEPPER DRIVER DRIVER AND BRACKET ASSY TWO PHASE 1 11 7715275 VRC52120 DRV M3 M3 STEPPER D...

Page 241: ... SENSOR BOARD SWITCHABLE 1 8 7715696 VRC52192 S16 S17 BACKAGE SENSOR BOARD ASSY 1 9 7715696 VRC52192 S18 S19 MID PUNCH LARGE SENSOR BACKAGE SENSOR BOARD ASSY 1 10 7715696 VRC52192 S20 S21 MID PUNCH X LARGE SENSOR BACKAGE SENSOR BOARD ASSY 1 11 7715291 VRC52121 S22 EXIT SENSOR BOTTOM 1 12 7715291 VRC52121 S23 EXIT SENSOR MIDDLE 1 13 7715291 VRC52121 S24 EXIT SENSOR TOP 1 14 7715291 VRC52121 S25 EXI...

Page 242: ...5223 VRC52109 SOL 3 ENTRANCE IDLER SOLENOID MIDDLE 1 4 7715223 VRC52109 SOL 4 ENTRANCE IDLER SOLENOID BOTTOM 1 5 7715223 VRC52109 SOL 5 ACCELERATION ROLLER SOLENOID 1 6 7715223 VRC52109 SOL 6 EXIT IDLER SOLENOID BOTTOM 1 7 7715223 VRC52109 SOL 7 EXIT IDLER SOLENOID MIDDLE 1 8 7715223 VRC52109 SOL 8 EXIT IDLER SOLENOID TOP 1 9 7610501 VRC52058 SW1 FRONT DOOR INTERLOCK SWITCH 1 10 7715186 VRC52097 S...

Page 243: ...Part Ricoh Part DESCRIPTION QTY 1 7715202 VRC52009 BELT 534T 2MM 2GT 1 2 7715204 VRC52100 PULLEY TIMING 2MM 2GT 30T 14 3 7715206 VRC52101 BELT 179T 2MM 2GT 1 4 7715243 VRC52115 BELT 150 T 2MM 2GT 3 5 7715245 VRC52116 TENSIONER ASSEMBLY 5 6 7715246 VRC52117 BELT 134T 2MM 2GT 3 2 1 6 6 4 4 3 6 4 5 ...

Page 244: ...066 RECEIVER 1 3 7715696 VRC52192 S18 S19 MID PUNCH LARGE SENSOR BOARD BOARD ASSY BACKGAGE SENSOR 1 7715696 VRC52192 S20 S21 MID PUNCH X LARGE SENSOR BOARD BOARD ASSY BACKGAGE SENSOR 1 4 7715871 VRC52226 PANEL WLDMNT DRIVE ENTRANCE SERVICE 1 5 1822108 VRC52021 WASHER FLAT 4 1X 8X1 5 4 6 1822117 VRC52023 WASHER 3 2ID 8OD 0 75MM THICK 12 7 1823903 VRC52033 SCREW PHILLIPS HX HD M4X8 2 S20 S21 S18 S19...

Page 245: ...LLER 2 4 7715291 VRC52121 S2 S3 S4 SENSOR AND BRACKET ASSY 3 5 7715380 VRC52132 SPRING TRANSPORT IDLR ROLLER 6 6 7715382 VRC52133 BEARING HOUSING 6 7 7715384 VRC52135 HANDLE ASSY IDLER PANELS 1 8 7715625 VRC52179 WIRE SADDLE SHORT 2 9 7715629 VRC52181 SCREW BARREL M4 7MM DEEP 13 10 7715639 VRC52185 WIRE SADDLE SMALL SIDE OPEN 11 11 7715873 VRC52228 PANEL WLDMT IDLER ENTRY 1 12 7714679 VRC52234 GRO...

Page 246: ... 7715223 VRC52109 SOL 5 MODULE SOLENOID DISENGAGING ROLLER 1 4 7715291 VRC52121 S5 SENSOR AND BRACKET ASSY 1 5 7715376 VRC52129 BRUSH ANTI STATIC 1 6 7715380 VRC52132 SPRING TRANSPORT IDLR ROLLER 2 7 7715382 VRC52133 BEARING HOUSING ASSY 2 8 7715817 VRC52216 WIRE SADDLE SMALL 5 9 7715629 VRC52181 SCREW BARREL M4 7MM DEEP 4 10 7715875 VRC52230 PANEL WLDMNT IDLER ACCEL 1 11 7714679 VRC52234 GROUND S...

Page 247: ...21 S22 S23 S24 SENSOR AND BRACKET ASSY 3 4 7715380 VRC52132 SPRING TRANSPORT IDLER ROLLERS 6 5 7715384 VRC52135 HANDLE ASSY IDLER PANELS 1 6 7715382 VRC52133 BEARING HOUSING ASSY 6 7 7715625 VRC52179 WIRE SADDLE SHORT 3 8 7715629 VRC52181 SCREW BARREL M4 7MM DEEP 12 9 7715639 VRC52185 WIRE SADDLE SM SIDE OPEN 8 10 7715874 VRC52229 PANEL WELDMENT IDLER EXIT 1 11 7714679 VRC52234 GROUND STRAP M4 1 1...

Page 248: ...I STATIC 1 5 7715380 VRC52132 SPRING TRANSPORT IDLER ROLLER 10 6 7715382 VRC52133 BEARING HOUSING ASSY 10 7 7715384 VRC52135 HANDLE ASSY IDLER PANELS 1 8 Ultra 7715627 VRC52180 S1 SENSOR AND BRACKET ASSY S1 1 8 Ultra MP 7718520 SENSOR AND BRACKET ASSY S1 AND S1B 1 9 7715629 VRC52181 SCREW BARREL M4 7MM DEEP 3 10 7715872 VRC52227 PANEL WELDMENT BYPASS UPPER 1 11 7714679 VRC52234 GROUND STRAP M4 1 1...

Page 249: ...2018 GBC StreamPunch Ultra Ultra MP 5 18 PL 3 6 Paper Path Disengaging Roller Solenoid ITEM GBC Part Ricoh Part Description QTY 1 7715223 VRC52109 SOL 3 SOL 4 SOL 5 SOL 6 SOL 7 SOL 8 MODULE SOLENOID DISENGAGING ROLLER 6 ...

Page 250: ... 6 1822205 VRC52025 E RING JE 10 5 7 1823203 VRC52027 SCREW SOCKET M5 6MM SHOULDER 1 8 1823911 VRC52038 SCREW PHILLIPS W SEMS M4X10 1 9 1824003 VRC52042 NUT KEPS M6 1 10 7715033 VRC52073 STEERING MODULE SUB ASSY 1 11 7715237 VRC52112 SHAFT DIE LOCK 1 12 7715368 VRC52125 HANDLE DIE LOCK 1 13 7715818 VRC52217 WIRE SADDLE MEDIUM LOCK TOP V 0 1 14 7715876 VRC52231 PUNCH MODULE SHELL SERVICE 1 15 77159...

Page 251: ...X8 54 5 1825203 VRC52045 WIRE SADDLE SNAP TYPE SMALL 2 6 1823701 VRC52029 NUT HEX M3 1 7 7715030 VRC52071 BRACKET CLUTCH STUD 1 8 7715079 VRC52080 MOUNT PIN PUNCH MODULE 2 9 7715232 VRC52111 115V BELT TIMING 82 GROOVE 5MM HTD 1 7715372 VRC52127 230V BELT TIMING 80 GROOVE 5MM HTD 1 10 7715238 VRC52113 BRACKET BEARING ASSY DIE LOCK 2 11 7715239 VRC52114 PLUNGER STRIPPER ASSY DIE LOCK 2 12 7715320 VR...

Page 252: ...859 VRC52221 M5 ALIGNMENT STEPPER MOTOR AND PULLEY 1 4 7715692 VRC52190 S6 S7 S8 S9 S10 SKEW SENSOR BOARD 1 5 7718567 VRC52263 S11 S12 S13 S14 S15 ALIGNMENT SENSOR BOARD SWITCHABLE 1 5 7715694 VRC52191 ALIGNMENT SENSOR BOARD 1 6 7715696 VRC52192 S16 S17 BACKAGE SENSOR BOARD 1 USE 7718567 FOR PUNCHES USING A STREAMWIRE AND OR HAVE A SERIAL NUMBERS EQUAL TO OR AFTER THOSE BELOW USE 7715694 FOR ALL O...

Page 253: ... 1823901 VRC52031 SCREW PHILLIPS HX W SEMS M3X6 4 2 1823913 VRC52039 SCREW PHILIPS HEX LOCK M3X8 4 3 1824002 VRC52041 NUT KEPS M3 1 4 7715445 VRC52139 WIRE CLAMP EDGE SMALL 1 5 7715597 VRC52178 S28 SENSOR VEIN BRACKET SUB ASSLY 1 6 7715779 VRC52209 GROUND STRAP STEERING CARRIAGE 1 7 7715877 VRC52232 ALIGNMENT CARRIAGE SUB ASSY SERVICE 1 ...

Page 254: ...1822117 VRC52023 WASHER 3 2ID 8OD 0 75MM THK 8 2 1824002 VRC52041 NUT KEPS M3 6 3 7706488 VRC52062 BEARING DOUBLE D FLANGE 2 4 7715062 VRC52078 PANEL WELDMENT IDLER STEERING 1 5 7715379 VRC52131 SPRING STEERING IDLER ROLLER 2 6 7715648 VRC52187 WIRE CLAMP LOCKING 3 7 7715692 VRC52190 S6 S7 S8 S9 S10 BOARD ASSY SKEW SENSOR 1 8 7715816 VRC52215 ROLLER ASSY IDLER STEERING 1 ...

Page 255: ...02 VRC52041 NUT KEPS M3 4 5 7715039 VRC52074 ROLLER ASSEMBLY DRIVE STEERING 2 6 7715044 VRC52075 SHAFT STEERING DRIVE 1 7 7715047 VRC52076 BELT STEERING 65 GROOVES 2MM 2GT 2 8 7715053 VRC52077 PANEL WELDMENT DRIVE STEERING 1 9 7715377 VRC52130 SPRING STEERING DRIVE ROLLER 2 10 7715648 VRC52187 WIRE CLAMP LOCKING 2 11 7715777 VRC52208 SLEEVE SPIRAL MOTOR WIRES 1 12 7715857 VRC52220 M3 STEPPER MOTOR...

Page 256: ...25 PL 4 7 Punch Module Stepper Alignment Bracket ITEM GBC Part Ricoh Part DESCRIPTION QTY 1 1823906 VRC52035 SCREW PHILLIPS HX W SEM M5X10 4 2 7715078 VRC52079 BRACKET ALIGN STEPPER MOUNT 1 3 7715859 VRC52221 M5 STEPPER MOTOR AND PULLEY ALIGNMENT SERVICE 1 ...

Page 257: ...e Punch Clutch ITEM GBC Part Ricoh Part DESCRIPTION QTY 1 1821531 VRC52006 SCREW SHCS M5X18 3 2 1821801 VRC52013 WASHER SPLIT LOCK M5 3 3 7715020 VRC52069 CLUTCH WRAP SPRING 1 4 7715231 VRC52110 115V PULLEY FLANGE 5MM HTD 38T 1 7715371 VRC52126 230V PULLEY FLANGE 5MM HTD 34T 1 ...

Page 258: ...tra Ultra MP 11 05 2018 Parts List 5 27 PL 4 9 Punch Module Die Set Recognition Reader Board ITEM GBC Part Ricoh Part DESCRIPTION QTY 1 7715347 VRC52124 BOARD READER DIE SET RECOGNITION 1 2 1824002 VRC52041 NUT KEPS M3 2 ...

Page 259: ...0 VRC52186 WIRE SADDLE ALIGN SENSOR WIRES 9 10 7718567 VRC52263 S11 S12 S13 S14 S15 BOARD ASSY ALIGNMENT SENSOR SWITCHABLE 1 11 7715696 VRC52192 S16 S17 BOARD ASSY BACKGAGE SENSOR 1 12 7715787 VRC52210 SPRING DIE RAIL POSITION 1 1 13 7715799 VRC52212 SPRING DIE RAIL POSITION 2 1 For machines with Serial numbers prior to BI10008L 115V and BI10036L 230V If Item 4 VRC52070 or 7 VRC52082 or 8 VRC52107...

Page 260: ...ESCRIPTION QTY 1 1821807 VRC52016 WASHER SPLIT LOCK M8 4 2 1822113 VRC52022 WASHER FLAT 8X14X0 5 4 3 1823602 VRC52028 SET SCREW NYLON PATCH M4X6 1 4 1824703 VRC52044 SCREW HEX CAP M8 16MM LONG 4 5 7715860 VRC52222 115V MOTOR AND PULLEY PUNCH 115V SERVICE 1 7715861 VRC52223 230V MOTOR AND PULLEY PUNCH 230V SERVICE 1 ...

Page 261: ...ie Ricoh Wire 2 1 Sq 4 404759 Die Ricoh Wire 3 1 Rnd 5 404758 Die Ricoh Wire 2 1 Rnd 6 404757 Die Ricoh Coil Rnd 7 404765 Die Ricoh Velobind 11 Holes Ltr 8 404766 Die Ricoh Velobind 12 Holes A4 9 404760 Die Ricoh 3 Hole 8mm 10 404761 Die Ricoh 3 5 7 Hole 8mm 11 404762 Die Ricoh 4 Hole 8mm 12 404763 Die Ricoh 4 Hole 6 5mm 13 404764 Die Ricoh 4 Hole Scan 14 404772 Die Ricoh eWire Rnd 15 404770 Die R...

Page 262: ...CATION RICOH VICTORIA COLUMBIA 1 4 7715863 VRC52225 FUSE AC POWER 250V 5A 1 2 3 1 4 When replacing item 3 for the StreamPunch Ultra MP place the jumper sent with the replacement board in the same position as the old board If no jumper is sent with the replacement board use the one from the old board USE 7723869 FOR PUNCHES USING A STREAMWIRE AND OR HAVE A SERIAL NUMBERS EQUAL TO OR AFTER THOSE BEL...

Page 263: ...P 5 32 PL 6 2 Control Board Bracket Sub Assembly ITEM GBC Part Ricoh Part DESCRIPTION QTY 1 1823901 VRC52031 SCREW PHILLIPS HX HD W SEMS M3X6 1 2 7715183 VRC52095 STANDOFF PLASTIC 2 PHASE DRIVER 13 3 7715819 VRC52218 WIRE SADDLE LARGE LOCKING TOP V 0 24 ...

Page 264: ...477 VRC52153 CABLE POWER STEPPER DRIVERS 7715485 VRC52154 CABLE CHIP TRAY 7715487 VRC52155 CABLE DOOR INTERLOCK 7715490 VRC52156 CABLE USB 7715492 VRC52157 CABLE DC POWER 7715493 VRC52158 CABLE AC TO PSU 7715494 VRC52159 CABLE AC TO BOARD 7715495 VRC52160 CABLE DIE SET RECOGNITION 7715498 VRC52161 CABLE AC FILTER TO AC REMOTE 7715508 VRC52162 CABLE SKEW HDR TO SENSOR 7715509 VRC52163 CABLE ALIGN H...

Page 265: ...Parts List 11 05 2018 GBC StreamPunch Ultra Ultra MP 5 34 PL 6 1 Wiring Drawing StreamPunch Ultra 7715763 ...

Page 266: ...GBC StreamPunch Ultra Ultra MP 11 05 2018 Parts List 5 35 PL 6 2 Wiring Drawing StreamPunch Ultra MP 7718555 ...

Page 267: ...Parts List 11 05 2018 GBC StreamPunch Ultra Ultra MP 5 36 PL 6 3 PCB S Main Control Board and Communication Board ...

Page 268: ...5V 1 2 6200002 VRC52055 230V POWER CORD EUROPE 1 3 6200014 VRC52056 230V POWER CORD UK 1 4 6200015 VRC52057 230V POWER CORD SWISS 1 6 7715684 VRC52189 DRIVE USB STICK FLASH DRIVE 1 7 7715730 VRC52247 115V KIT INSTALLATION STREAMPUNCH ULTRA US 1 8 7715731 VRC52248 230V KIT INSTALLATION STREAMPUNCH ULTRA EU 1 ITEM GBC Part Ricoh Part DESCRIPTION QTY 1 7718648 WIPES CLEANING ANTI STATIC 1 ...

Page 269: ... DOOR HINGE BOTTOM FRAME SP ULTRA SP 1 2 7715766 BRACKET DOOR MAGNET 1 2 7715767 COVER SIDE DOWNSTREAM FRONT SP ULTRA 1 2 7718541 COVER SIDE DOWNSTREAM FRONT SP ULTRA MP 1 2 Part DESCRIPTION PL PL 5 5 UPPER BYPASS PANEL 2 1 PL 5 2 ENTRANCE IDLER PANEL 2 1 PL 5 1 ENTRANCE DRIVE PANEL 2 1 PL 5 3 ACCELERATION IDLER PANEL 2 1 PL 5 4 EXIT IDLER PANEL 2 1 7715101 PANEL ENTRANCE LOWER SP ULTRA 2 1 771852...

Page 270: ...2108 WASHER FLAT 4 1X8X1 5 2 5 1823911 SCREW PHILLIPS HX HD W SEMS M4 X 10 2 5 7711970 EMITTER 2 5 7711973 RECEIVER 2 5 7715131 BYPASS DIVERTER 2 5 7715186 CHIP TRAY SENSOR MOUNT ASSY 2 5 7715213 SHAFT ACCEL IDLER LATCH 2 5 Part DESCRIPTION PL 7715216 LATCH ASSY REAR ACCEL IDLER PANEL 2 5 7715222 LATCH ASSY FRONT ACCEL IDLER PANEL 2 5 7715637 POWER SUPPLY 24V MW SP 480 2 5 7715159 STEPPER AND MOUN...

Page 271: ...H ANTI STATIC 3 3 7715380 SPRING TRANSPORT IDLER ROLLERS 3 3 7715382 BEARING HOUSING ASSY 3 3 Part DESCRIPTION PL 7715817 WIRE SADDLE SMALL LOCKING TOP 3 3 7715629 SCREW BARREL M4 7MM THREAD DEPTH 3 3 7715875 PANEL WELDMENT IDLER ACCEL SERVICE 3 3 7714679 GROUND STRAP M4 3 3 7715103 ROLLER ASSY IDLER 3 4 7715223 MODULE SOLENOID DISENGAGING ROLLER 3 4 7715291 SENSOR AND BRACKET ASSEMBLY 3 4 7715380...

Page 272: ...SSEMBLY RICOH SERVICE 4 3 1822117 WASHER 3 2ID 8OD 0 75MM THK 4 4 1824002 NUT KEPS M3 4 4 Part DESCRIPTION PL 7706488 BEARING DOUBLE D FLANGE 4 4 7715062 PANEL WELDMENT IDLER STEERING 4 4 7715379 SPRING STEERING IDLER ROLLERS 4 4 7715648 WIRE CLAMP LOCKING 4 4 7715692 BOARD ASSY SKEW SENSOR 4 4 7715816 ROLLER ASSY IDLER STEERING 4 4 1822008 WASHER FLAT 6 4X12X1 5 4 5 1822202 E RING JE 5 4 5 182390...

Page 273: ...nd 5 1 404757 Die Ricoh Coil Rnd 5 1 404765 Die Ricoh Velobind 11 Holes Ltr 5 1 404766 Die Ricoh Velobind 12 Holes A4 5 1 404760 Die Ricoh 3 Hole 8mm 5 1 404761 Die Ricoh 3 5 7 Hole 8mm 5 1 404762 Die Ricoh 4 Hole 8mm 5 1 404763 Die Ricoh 4 Hole 6 5mm 5 1 404764 Die Ricoh 4 Hole Scan 5 1 404772 Die Ricoh eWire Rnd 5 1 404770 Die Ricoh eWire Sq 5 1 6195001 RFI POWER FILTER 6 1 7723869 BOARD CONTROL...

Page 274: ...2 SP Ultra MP items added 02 03 17 5 3 1 2 Multiple SP Ultra MP items added 02 03 17 5 4 2 1 1 SP Ultra MP item added 02 03 17 5 14 Mult Ricoh added for 7714679 02 03 17 5 19 4 1 4 Ricoh added for 1821532 02 03 17 5 19 4 1 15 7715985 added 02 03 17 5 31 6 1 3 SP Ultra MP item added 02 03 17 5 35 6 5 SP Ultra MP wiring diagram added 02 03 17 5 37 7 8 Items added 05 10 18 5 19 28 PL List references ...

Page 275: ...h Moving the punch to Service position 44 GP 6 4 Dock the punch Moving the punch to Operating position 44 GP 6 5 Operational Inspection 45 GP 6 6 Internal Inspection 45 GP 6 7 Die Set Service 46 GP 6 7 1 Die Set Life Expectancy 46 GP 6 7 2 Die Set Components 46 GP 6 7 3 Die Set Lubrication 47 GP 6 7 4 Die Set Shoulder Bolts 48 GP 6 8 External Cleaning 49 GP 6 9 Internal Cleaning 49 GP 6 10 Base Cl...

Page 276: ...2 Double Punch Mid punch trail edge punch 70 Bypass Path 70 Glossary of Terms 72 Specifications 73 Die Sets 74 Die Sets List 75 Die Sets List cont d 76 Tools 77 Standard Tools metric 77 Other Recommended Tools and Supplies 77 Lubrication 77 Cleaning Materials 78 Serial Numbers 78 ...

Page 277: ...elected on the User Interface Single Punch To change the settings on the User Interface 1 From the top level screen press either the up arrow button or the down arrow button then press the ENTER button to display the SETTINGS INFORMATION screen SETTINGS INFORMATION The up arrow indicates that there is a menu option above the option displayed The down arrow indicates that there is a menu option bel...

Page 278: ...the language for the user interface The language options are English Francais Espanol Deutsch and Italiano Units The Units feature allows you to select the units displayed on the user interface Select MM for millimeters of IN for inches Information The User Interface allows you to view information about Die Type Die Cycles Punch Cycles and Firmware Die Type The Die Type feature identifies the type...

Page 279: ...GBC StreamPunch Ultra Ultra MP 11 05 2018 General Procedures and Information 6 5 User Interface Screen Map ...

Page 280: ...dures to change the settings on the User Interface Settings GP 6 1 1 BACKGAGE SETTING Procedure GP 6 1 2 ALIGNMENT SETTING Procedure GP 6 1 3 CLEAR COVER Procedure GP 6 1 4 LANGUAGE SETTINGS Procedure GP 6 1 5 UNITS Procedure Information GP 6 1 8 DIE TYPE Procedure GP 6 1 9 DIE CYCLES Procedure GP 6 1 10 PUNCH CYCLES Procedure GP 6 1 11 FIRMWARE Procedure ...

Page 281: ... arrow button or the down arrow button READY SINGLE PUNCH This displays the SETTINGS INFORMATION screen SETTINGS INFORMATION 2 Press the ENTER button when the return symbol is next to the word SETTINGS To display the display the BACKGAGE ALIGNMENT screen BACKGAGE ALIGNMENT 3 Press the ENTER button when the return symbol is next to the word Backgage to display the TRAIL MID screen TRAIL MID TRAIL r...

Page 282: ...trail edge and edge of the punched hole 8 Press the ENTER button to enter the new Backgage value This displays the TRAIL MID screen TRAIL MID 9 Press the up arrow button to display the PREVIOUS MENU option PREVIOUS MENU TRAIL 10 Press the up or down arrow button to display the EXIT option EXIT PREVIOUS MENU 11 Press the ENTER button to display the SAVE VALUES screen SAVE VALUE YES NO To select YES...

Page 283: ...bol is next to the word SETTINGS To display the display the BACKGAGE ALIGNMENT screen BACKGAGE ALIGNMENT 3 Press the down arrow button once so the return symbol is next to the word ALIGNMENT BACKGAGE ALIGNMENT 4 Press the ENTER button when the return symbol is next to the word Alignment to display the ALIGNMENT OFFSET screen ALIGNMENT OFFSET 0 0 mm 5 Press the up arrow button or the down arrow but...

Page 284: ... Press the ENTER button to input the new Alignment value and display the ALIGNMENT CLEAR OFFSET screen ALIGNMENT CLEAR OFFSET 7 Press the up or down arrow button to display the EXIT option EXIT PREVIOUS MENU 8 Press the ENTER button to return to the top level screen READY SINGLE PUNCH ...

Page 285: ... CLEAR OFFSET to display the CLEAR OFFSET screen CLR BACKAGE CLR ALIGNMENT For CLR BACKGAGE go to step 5 For CLR ALIGNMENT go to step 8 See page Error Bookmark not defined 4 To set the BACKGAGE value for Clear Cover media press the ENTER button when the return symbol is next to the words CLR BACKGAGE CLR BACKAGE CLR ALIGNMENT This displays the CLR BACKGAGE screen Enter the desired value the Offset...

Page 286: ...he CLR ALIGNMENT screen Enter the desired value the Offsets are in 0 2mm increments CLR ALIGNMENT 0 0 mm 8 Press the ENTER button to display the CLR ALIGNMENT PREVIOUS MENU screen CLR ALIGNMENT PREVIOUS MENU 9 Press the ENTER button to display the CLR OFFSET LANGUAGE screen CLEAR COVER LANGUAGE 10 Press the up or down arrow button to display the EXIT option EXIT PREVIOUS MENU 11 Press the ENTER bu...

Page 287: ...CKGAGE ALIGNMENT 3 Press the down arrow button THREE times so the return symbol is next to the word Language CLEAR OFFSET LANGUAGE 4 Press the ENTER button when the return symbol is next to the word Language to display the LANGUAGE screen LANGUAGE ENGLISH 5 Press either the up arrow button or the down arrow button to change language LANGUAGE ESPANOL English Espanol Francais Italiano Deutsch 6 Pres...

Page 288: ...GE ALIGNMENT screen BACKGAGE ALIGNMENT 3 Press the down arrow button so the return symbol is next to the word Units LANGUAGE UNITS 4 Press the ENTER button when the return symbol is next to the word UNITS to display the UNITS screen UNITS MM 5 Press either the up arrow button or the down arrow button to change units from mm to inch or vice versa UNITS INCH 6 Press the ENTER button to input the new...

Page 289: ... the up arrow button or the down arrow button then press the ENTER button to display the SETTINGS INFORMATION screen SETTINGS INFORMATION 3 Press the down arrow button to move the return symbol down until it is next to the word INFORMATION SETTINGS INFORMATION 4 Press the ENTER button to display the DIE TYPE DIE CYCLES screen DIE TYPE DIE CYCLES See the following pages for Die Type Information Die...

Page 290: ...he down arrow button to move the return symbol down until it is next to the word INFORMATION SETTINGS INFORMATION 4 Press the ENTER button to display the DIE TYPE DIE CYCLES screen DIE TYPE DIE CYCLES 5 Press the ENTER button when the return symbol down is next to the words DIE TYPE This displays the DIE TYPE screen DIE TYPE WIRE 3 1 SQUARE 6 Press the ENTER button to return to the DIE TYPE DIE CY...

Page 291: ...ON 3 Press the down arrow button to move the return symbol down until it is next to the word Information SETTINGS INFORMATION 4 Press the ENTER button to display the DIE TYPE DIE CYCLES screen DIE TYPE DIE CYCLES 5 Press the ENTER button when the return symbol is next to the words DIE CYCLES to display the DIE CYCLES screen DIE CYCLES 23 495 6 Press the ENTER button to display the DIE TYPE DIE CYC...

Page 292: ...rrow button to move the return symbol down until it is next to the word Information SETTINGS INFORMATION 4 Press the ENTER button to display the DIE TYPE DIE CYCLES screen DIE TYPE DIE CYCLES 5 Press the ENTER button when the return symbol is next to the words PUNCH CYCLES to display the PUNCH CYCLES screen PUNCH CYCLES 1 420 428 6 Press the ENTER button to display the DIE TYPE DIE CYCLES screen P...

Page 293: ...bol down until it is next to the word INFORMATION SETTINGS INFORMATION 3 Press the ENTER button to display the DIE TYPE DIE CYCLES screen DIE TYPE DIE CYCLES 4 Press the down arrow button so the return symbol is next to the word FIRMWARE PUNCH CYCLES FIRMWARE 5 Press the ENTER button when the return symbol is next to the word Firmware to display the FIRMWARE screen FIRMWARE 0B 48 B1 20 6 Press the...

Page 294: ...per Size feature allows you to select the desired paper size ANSI ISO Max Bypass The Max Bypass feature allows you to set the maximum sheet length that will be bypassed through StreamPunch Ultra Ultra MP Run Mode The Run Mode feature allows you to select the desired run mode AUTO RUN AUTO CYCLE Sensors The Sensors feature allows you to view the state of each of the 29 sensors to the StreamPunch Ul...

Page 295: ... punch per second for 5 cycles The Aligner Test moves the home Aligner CW 10mm back to home CCW 10mm then back to home It repeats this cycle 5 times The Fan Test starts the Exhaust Fan at the rear of the Punch Skew Offsets The Skew Offsets feature allows you to setup the skew offsets to straighten and offset punch depth The options are BG LEFT BG RIGHT BG DP L LEFT BG DP L RIGHT BG DP XL LEFT BG D...

Page 296: ...General Procedures and Information 11 05 2018 GBC StreamPunch Ultra Ultra MP 6 22 Service Interface Screen Map ...

Page 297: ...press the Enter button The Service User Interface screen will appear The buttons on the User Interface allow you to change the punch mode the Backgage alignment language and the units Use the following procedures to use Service User Interface GP 6 2 1 PAPER SIZE GP 6 2 2 MAX BYPASS GP 6 2 3 RUN MODE GP 6 2 4 DIE CYCLES GP 6 2 5 SENSORS GP 6 2 6 SOLENOIDS GP 6 2 7 MOTORS GP 6 2 8 FUNCTION TESTS Cyc...

Page 298: ...General Procedures and Information 11 05 2018 GBC StreamPunch Ultra Ultra MP 6 24 GP 6 2 1 PAPER SIZE Setting This setting is used for manufacturing set up only ...

Page 299: ...Arrow button and the Down Arrow button press the Enter button The Service User Interface screen will appear PAPER SIZE MAX BYPASS 2 Press the down arrow button to move the return symbol next to MAX BYPASS Press OK to enter the Max Bypass setting PAPER SIZE MAX BYPASS 3 The below screen will appear MAX BYPASS 700mm 4 1260mm is the Max Bypass setting To reduce the Max Bypass setting press the down a...

Page 300: ...ing down the Up Arrow button and the Down Arrow button press the Enter button The Service User Interface screen will appear PAPER SIZE MAX BYPASS 2 Press the down arrow so the return symbol is next to the words RUN MODE Then press OK to enter the RUN MODE setting MAX BYPASS RUN MODE 3 Press the down arrow to scroll through the speed options AUTO RUN This feature is used for manufacturing set up on...

Page 301: ...and hold the both Up Arrow button and the Down Arrow button for 5 seconds Then while still holding down the Up Arrow button and the Down Arrow button press the Enter button The Service User Interface screen will appear PAPER SIZE MAX BYPASS 2 Press the down arrow so the return symbol is next to DIE CYCLES and then press OK RUN MODE DIE CYCLES DIE CYCLES 501 175 3 Press OK to return to the service ...

Page 302: ... likely because there is a sheet piece of paper or paper dust collecting over the sensor Procedure Do the following to check the status of any of the sensors The Sensors feature allows you to view the state of each of the 29 sensors to the StreamPunch Ultra Ultra MP Cover each sensor to check if the sensor status changes from 0 to 1 0 means the sensor is open 1 means the sensor is covered Do the f...

Page 303: ...rd SENSORS to display the display the first SENSORS screen S1 0 S2 0 S3 0 S4 0 S5 0 S1b 0 Uncovered 0 Covered 1 4 Press the down arrow to scroll through the sensor options S6 0 S7 0 S8 0 S9 0 S10 0 S11 0 S12 0 S13 0 S14 0 S15 0 S16 0 S17 0 S18 0 S19 0 S20 0 S21 0 S22 0 S23 0 S24 0 S25 0 S26 0 S27 0 S28 1 When the Steering Carriage moves left right the Align Home Sensor S28 is covered uncovered Sen...

Page 304: ...Ultra Ultra MP 6 30 If you use the down arrow to scroll through the complete list When you scroll down from the S26 S27 S28 screen the system displays the Previous Menu EXIT screen PREVIOUS MENU EXIT You can either exit to the Previous Menu or Exit to Main Screen ...

Page 305: ... return symbol is next to the word SOLENOIDS to display the display the SOLENOIDS screen L1 L2 L3 L4 L5 L6 L7 L8 BACK 4 To check the Solenoids NOTE Door needs to be closed or Interlock Cheater inserted to do this Press the down arrow to scroll through the solenoid options The selected solenoid will flash on and off Pressing the Enter button will turn ON OFF the solenoid You should hear the Solenoi...

Page 306: ...ol is next to the words SOLENOIDS SOLENOIDS MOTORS 3 Press the ENTER button when the return symbol is next to the word Motors to display the display the first MOTORS screen M1 M2 M3 M4 M6 M7 M8 BACK 4 To check the Stepper Motors NOTE Door needs to be closed to do this Press the down arrow to scroll through the motor options The selected motor will flash on and off Press the Enter button to turn th...

Page 307: ...YCLE PUNCH test Press the Enter button when the return symbol is next to the words CYCLE PUNCH The CYCLE PUNCH Test starts the Punch Motor waits for 2 seconds the triggers the Punch at 1 punch per second for 5 cycles After the test is complete it stops automatically you may scroll down to Previous Menu or Exit 5 To run the ALIGNER TEST Press the down arrow to move the return symbol next to the wor...

Page 308: ...een press the up arrow twice to display the EXIT PREVIOUS MENU screen From the ALIGNER TEST press the up arrow three times to display the EXIT PREVIOUS MENU screen From the FAN TEST press the up arrow four times to display the EXIT PREVIOUS MENU screen EXIT PREVIOUS MENU You may return to the main Service mode menu or Exit to the Main Screen ...

Page 309: ...croll through the Skew Offset options BG LEFT BG RIGHT BG DP L LEFT for LTR Short Edge and A4 Short edge Double punch BG DP L RIGHT for LTR Short Edge and A4 Short edge Double punch BG DP XL LEFT for 11 x 17 Short Edge and A3 Short Edge Double punch BG DP XL RIGHT for 11 x 17 Short Edge and A3 Short Edge Double punch 5 Scroll until the return symbol is next to the desired Skew Offset BG RIGHT BG D...

Page 310: ... arrow to scroll through the complete list of skew offset options the system displays the following screens BG DP XL RIGHT PREVIOUS MENU PREVIOUS MENU EXIT You may return to the main Service mode menu or Exit to the Top level screen Cont Holes parallel to the edge To check Skew fold the sheet as shown The last holes should line up ...

Page 311: ...ect Backgage depth but the bottom hole is too far from the edge of the paper BG LEFT Select 1 1 2 3 etc until the holes are parallel to the edge The bottom hole is in the correct position but the top hole is too close to the edge of the paper BG RIGHT Select 1 1 2 3 etc until the holes are parallel to the edge The top hole is in the correct position but the bottom hole is too close to the edge of ...

Page 312: ...StreamPunch Ultra Ultra MP 6 38 For Double punch skew offsets the same principle applies Examples shown below BG DP L RIGHT Select 1 2 3 etc until the holes are parallel to the edge BG DP L LEFT Select 1 2 3 etc until the holes are parallel to the edge ...

Page 313: ...the sheet sizes using that particular sensor The below table shows the sensor for each sheet size Sensor Sheet sizes S11 none S12 A4 LEF A4 tab A3 SEF S13 LTR LEF LTR tab 11x17 SEF S14 none S15 1 2LTR LEF 1 2LTR tab LTR SEF Legal SEF A5 LEF A5 tab A4 SEF 1 At the top level screen READY SINGLE PUNCH Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds Then while still hol...

Page 314: ... desired Align Offset press the ENTER button to return to the previous Align Offset screen S11 S12 If you want to change another Align Offset press the down arrow to scroll through the Align Offset options then repeat the entire step 5 for the other Align Offset option 6 From any Align Offset screen you can scroll up or down through the entire list of Align Offset options S14 S15 7 If you use the ...

Page 315: ...ws and the USB Debug E wire port cover 9 Insert a USB flash drive 10 At the top level screen READY SINGLE PUNCH Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds Then while still holding down the Up Arrow button and the Down Arrow button press the Enter button The Service User Interface screen will appear PAPER SIZE MAX BYPASS 11 Press the down arrow so the return sym...

Page 316: ...ile you want to upload Note this step can be done at any time before you press the Enter button for Main or Comm firmware upload in Step 8 5 Press the down arrow button so the return symbol is next to the words FIRMWARE UPGRADE LOG FIRMWARE UPGRADE 6 Press the ENTER button when the return symbol is next to the words FIRMWARE UPGRADE to display the FIRMWARE UPGRADE screen MAIN COMM 7 Press the down...

Page 317: ... down arrow to scroll through the Firmware Upgrade options until the return symbol is next to the Word EXIT FIRMWARE UPGRADE EXIT 11 Press the ENTER button when the return symbol is next to the word EXIT to return to the top level screen READY SINGLE PUNCH 12 Remove the USB flash drive with the firmware file you uploaded 13 Install the Cover for USB port and tighten the Screws 2 14 Switch off the ...

Page 318: ...uctions for undocking the downstream device After undocking GP 6 4 Dock the punch Moving the punch to Operating position Use this procedure to move the StreamPunch Ultra Ultra MP to operating position 1 Slide the punch to Operating position ensure the positioning stud in the upstream device slides into the positioning plate 2 Slide in the upstream and downstream docking mechanisms and install the ...

Page 319: ...perates smoothly and produces the desired holes in the customer s paper 2 Refer to section 3 13 Punch Specifications GP 6 6 Internal Inspection Do the following whenever the cover has been removed for corrective maintenance 1 Visually inspect for defects and problems such as damaged components loose screws or nuts abraded wire insulation loose terminals etc 2 Correct any problems before returning ...

Page 320: ...pectancy The StreamPunch Ultra Ultra MP Die Sets have a minimum life expectancy of 750K cycles sheets of paper punched when punching 75 gsm paper With periodic lubrication and optimum paper types life can exceed this number Use the Die Cycles feature on the User Interface to view the number of cycles on the Die Set Variables that affect life expectancy Failure to follow the lubrication schedule or...

Page 321: ...ve felt pads 1 Depress the Die Set so that the pins protrude from the bottom plate 2 Apply a drop of high quality machine oil to the end of each pin 3 Wipe clean leaving a light coat of oil on them 4 Oil from the die may blemish the first few punched sheets after oil has been applied Run test punched copies until clean copies can be made To lubricate Die Set pins that have felt pads 1 Lubricate wi...

Page 322: ... several sheets of the customer s paper through the punch Inspect the holes Holes should be clean and even with no tearing or frayed edges Holes should be punched completely leaving no chip attached Holes should be straight no skew and evenly spaced from the edge of the paper and aligned See GP 6 2 9 SKEW OFFSETS GP 6 7 4 Die Set Shoulder Bolts Do the following to inspect and lubricate the Die Set...

Page 323: ...t in death or serious Injury GP 6 9 Internal Cleaning Do the following to clean the interior of the StreamPunch Ultra Ultra MP 1 Occasionally remove the covers and remove paper dust and chips Paper dust can accumulate throughout the punch including around the motor and other electrical components Use a vacuum cleaner if possible A small paintbrush can also be used but extreme care should be used a...

Page 324: ...ervice call 1 Clean with a vacuum cleaner each time the machine is serviced 2 The customer can also do this between the technician s visits GP 6 11 Chip Bin Cleaning Do the following on every service call to clean the Chip Tray 1 Remove the Chip Bin and empty it 2 Vacuum out paper chips and dust from the Chip Bin tray especially at the holes on the sides of the Chip Tray ...

Page 325: ...th a vacuum cleaner GP 6 13 Door Latch Inspection Inspect the Door Latch every 1000K cycles The door latch must hold the door closed and ensure that the switch activation tab is depressing the door switch 1 The switch tab 2 should press the switch button just so that it is close to bottom 1 Ensure latch holds door closed 2 Ensure switch is activated when the door is closed 3 To adjust the door lat...

Page 326: ...chedule Inspect and clean every 1000K cycles Procedure 1 For the Idler Rollers in the following nips inspect the rollers for wear debris toner marks unevenness and dents N1 N9 N2 N10 N3 N11 N4 N12 N5 N13 N8 N14 2 Inspect Springs 2 for each Idler Roller and make sure they are correctly hooked 3 Inspect the Bearing Housing The Bearing Housing should slide freely in the Bearing Forks Retaining Spring...

Page 327: ...Inspect and clean every 1000K cycles Procedure 1 Do ARP 2 4 Idler Roller Replacement to remove the Idler Roller 2 Clean the Idler Rollers with a soft cloth and alcohol 3 Inspect rollers for wear patterns or groves The roller surface should be smooth 4 Ensure the rollers turn freely on the shaft and that the idler roller shaft floats freely in the bushing forks 5 Do ARP 2 4 Idler Roller Replacement...

Page 328: ...Inspect and clean every 1000K cycles Procedure To clean non removable idler rollers 1 Do ARP 3 1 1 Punch Module Removal 2 Clean the Steering Idler Rollers with a soft cloth and alcohol 3 The roller surfaces should be free of debris toner deposits wear unevenness and dents 4 Inspect the Steering Idler Springs The Springs should be hooked securely and should be wrapped around the Bushing 5 Do ARP 3 ...

Page 329: ...ler rollers are removed Where practical make sure the rollers are clean Clean with a soft cloth and alcohol See also GP 6 14 1 Idler Roller Cleaning It is recommended to clean the Drive Rollers with the Punch Module removed because with the Punch Module removed it is easy to access all Drive Rollers 1 Do ARP 3 1 1 Punch Module Removal 2 Clean all Drive Rollers N1 N16 with a clean cloth and alcohol...

Page 330: ...e Idler Panel Latch Exit Idler Panel Latch Upper Bypass Panel Latch Inspection To inspect these three latches follow the procedure below Entrance Idler Panel Latch Exit Idler Panel Latch Upper Bypass Panel Latch 1 Open the Front door 2 When the idler panel is latched the idler panel spacers 2 spacers for each Idler assembly should contact the drive panels completely There should not be any movemen...

Page 331: ... Idler panel should contact the drive panel Inspect this for the latches in the front side and rear side 4 Do ARP 3 1 1 Punch Module Removal to remove the Punch Module 5 Inspect the Acceleration Idler Panel latch assembly front and rear side There should be two springs between the latch mechanism and the Entrance Drive panel 6 If the springs are damaged do ARP 2 17 Accel Idler Panel Rear Latch Ass...

Page 332: ...h Ultra Ultra MP 6 58 7 When the idler panel is opened and closed you should be able to see the Idler springs extend which will ensure proper idler roller pressure 8 To adjust the Acceleration Idler Panel Latch do ADJ 1 8 Entrance Drive Panel Position Adjustment ...

Page 333: ...ction sensors S6 S21 use an anti static pre moistened lens cleaning wipe non alcohol based for cleaning the LED see parts list 7718648 and canned air for the sensor slot Cleaning For paper path sensors use canned air or a clean cloth with alcohol to remove the debris off each sensor eye For edge detection sensors use the folder corner of the wipe to clean the lens of the LED s as shown Wipe the LE...

Page 334: ...rns or groves The surface should be rough and even Make sure the rollers are clean Clean rollers with a soft cloth and alcohol See also Error Reference source not found Error Reference source not found and Error Reference source not found Error Reference source not found 3 Raise the panel and ensure the magnet holds it in open 4 Inspect the path for obstructions Clean as needed 4 Close the panel a...

Page 335: ...obstructions 2 Inspect the rollers for wear patterns or groves 3 Open the Entrance Idler Panel Acceleration Roller Idler and Exit Idler Panel and make sure there are no obstructions 4 Confirm that the Entrance Idler Panel Latch Acceleration Roller Idler Latch and Exit Idler Panel Latch hold the panels tightly in place If the latch is bent or damaged replace the Entrance Idler Panel ARP 2 3 Acceler...

Page 336: ...every 5000K cycles with Teflon grease Procedure 1 Do ARP 1 6 Rear Cover Replacement to remove the Rear Cover 2 Do ARP 3 1 1 Punch Module Replacement to remove the Punch Module 3 Clean the old grease from the cams and then apply a light coat of high quality grease not oil 4 Do ARP 3 1 2 Punch Module Replacement to install the Punch Module 5 Do ARP 1 6 Rear Cover Replacement to install the Rear Cove...

Page 337: ...ssemblies It is these five belts that should be checked Maintenance Schedule Inspect the Timing Belt every 1000K cycles Procedure Do the following to inspect the Timing Belts 1 Inspect all timing belts for wear missing teeth frayed edges and cracks 2 For replacement see ARP 2 2Timing Belt Replacement 3 Check for proper deflection of belts The belts should be slightly loose with approximately 1 4 d...

Page 338: ...is not activated the idler roller should be able to rotate freely and in turn will drive the drive roller not activated fully activated When the solenoid is fully activated the idler roller should completely lift off and not be able to drive the drive roller NOTE Disengaging solenoid modules need to be replaced every 5 million cycles 3 Clean the solenoid and surrounding area with a vacuum cleaner ...

Page 339: ...nt on the rail 2 Once the rails are cleaned check the motion of Alignment carriage on the rails It should move when a force less than 2kgf is applied If there is binding in the rails replace the Alignment Carriage sub assembly 3 Do ARP 3 1 2 to install the Punch Module GP 6 24 Punch Clutch Inspection and Cleaning Use this procedure to inspect and clean the punch clutch every 1000K cycles If the Pu...

Page 340: ...Solenoid Assembly every 1000K cycles 1 Disconnect the Power Cord 2 Do ARP 1 6 to remove the Rear Cover 3 Clean the Solenoid and surrounding area with a vacuum cleaner and canned air 4 Make sure the solenoid is clean and dry 5 Raise the Diverter Solenoid by hand and release it The Diverter should fall freely Make sure the linkage operates smoothly 6 Open the front door and insert an Interlock Cheat...

Page 341: ... the Die Set 5 Wipe the spring clips with a clean cloth 6 Do ARP1 6 to install rear cover GP 6 27 Die Lock Mechanism and Die Rail Springs Inspection Use this procedure to inspect the Die lock mechanism every 1000K cycles 1 Press the Power Switch to the off position 2 Disconnect the Power Cord 3 Do ARP 1 6 to remove the Rear Cover 4 Do ARP 3 1 1 to remove the Punch Module 5 Raise the die lock plung...

Page 342: ...ression springs 9 Inspect the Die rail springs The tip of the springs should be in contact with the side face of the die rail Good Spring Deformed Spring 10 Insert a Die set in the die rail and lock the Die set and check if the tip contacts the die set base plate only The Die lock mechanism should not contact anywhere else 11 The Die Set should also slide in easily deforming the Die rail springs ...

Page 343: ... When the lead edge of the sheet reaches Sensor S5 plus a delay to ensure the sheet is in roller N5 the sheet is accelerated to system speed of 1300mm s The sheet enters the steering rollers N6 N7 and the angle of the sheet is measured by Sensors S6 S10 and is then de skewed by rollers N6 N7 After deskew the front edge of the sheet is moved to alignment sensor S11 S15 The sheet is transported by N...

Page 344: ...is mid punched Once the punch cycle is complete the sheet is accelerated by N6 N7 to the system line speed The front edge of the sheet is moved to Alignment Sensors S11 S15 When the trail edge is close to the Backgage Sensors S16 S17 the sheet is slowed and moves until the trail edge is detected at S16 S17 at which point it moves a further set number of steps backgage and stops The sheet is punche...

Page 345: ...d Alignment Sensor Sensor S16 Circuit Board Backgage Sensor Sensor S17 Circuit Board Backgage Sensor Sensor S18 Circuit Board Large Mid Punch Backgage Sensor Sensor S19 Circuit Board Large Mid Punch Backgage Sensor Sensor S20 Circuit Board XL Mid Punch Backgage Sensor Sensor S21 Circuit Board XL Mid Punch Backgage Sensor Sensor S22 Optical Exit Idler Panel Sensor Sensor S23 Optical Exit Idler Pane...

Page 346: ... top punched hole from the side edge of the sheet viewed from the punch output orientation Backgage A predetermine distance from the trail edge of the sheet of paper to the punched hole s Deskew The term used to describe the process of aligning the sheet of paper until it is parallel to the paper path Skew The term used to describe the fact that the sheet of paper is not parallel to the paper path...

Page 347: ...5 LEF Legal SEF Ledger SEF Single and Double punch A3 SEF Single and Double punch Paper Stock Plain 75gsm 300gsm 20 bond to 110 cover Coated 120gsm 300gsm 32 bond to 110 cover Paper Bypass Mode Sheet Size Paper sizes and stocks same as printer Punch Capacity Single sheet Power Supply 115V 60Hz 3 8A or 230V 50Hz 1 9A Safety cULus Dimensions L 730mm 29 W 445mm 17 5 H 1000mm 39 5 Weight 210 lbs 95 Kg...

Page 348: ...ate die set for the StreamPunch Ultra Ultra MP The StreamPunch Ultra Ultra MP can hold up to threeDie Sets in its cabinet one in the operating slot and two in the storage area Die Sets will decrease in performance over time based on the types of stocks and weights that are being punched The expected life of a die set is 750K punches when punching 20 lb bond 75 gsm paper Die Sets should be regarded...

Page 349: ...a MP 11 05 2018 General Procedures and Information 6 75 Die Sets List By selecting the appropriate die set you can use your StreamPunch Ultra Ultra MP to punch documents in any of the binding styles indicated in the tables below ...

Page 350: ...tion 11 05 2018 GBC StreamPunch Ultra Ultra MP 6 76 Die Sets List cont d By selecting the appropriate die set you can use your StreamPunch Ultra Ultra MP to punch documents in any of the binding styles indicated in the tables below ...

Page 351: ...m Open End Wrench 5 5mm Open End Wrench Needle Nose Pliers Phillips Screwdriver Flathead Screwdriver Wire Cutters Metric Allen Key Set 1 5mm 2mm 2 5mm 3mm 4mm 5mm Other Recommended Tools and Supplies 0 25mm 1mm and 3mm Shim Gauges 0 to 2 kgf Tension meter also called Spring gage Lubrication For General lubrication please see the following sections GP 6 7 3 Die Set Lubrication GP 6 20 Punch Drive C...

Page 352: ...the following GP 6 14 Idler Roller Inspection and Cleaning GP 6 15 Drive Roller Inspection and Cleaning Use canned air or soft cloth to clean the following GP 6 17 Optical Sensor Cleaning GP 6 23 Alignment Carriage Rails Use canned air or vacuum cleaner to clean the following GP 6 22 Solenoid Cleaning and Inspection Serial Numbers The GBC StreamPunch Ultra Ultra MP Serial Number is located inside ...

Page 353: ...GBC StreamPunch Ultra Ultra MP 11 05 2018 General Procedures and Information 6 79 This page intentionally left blank ...

Page 354: ...General Procedures and Information 11 05 2018 GBC StreamPunch Ultra Ultra MP 6 80 Notes ...

Page 355: ... Ultra MP 5 10 2018 Wiring Data 7 1 Section Contents 7 Wiring Data Section Contents Wiring Data Title Page System Wiring StreamPunch Ultra 7715763 7 3 System Wiring StreamPunch Ultra MP 7718555 7 4 Plug Jack connectors 7 5 ...

Page 356: ...Wiring Data 05 10 2018 GBC StreamPunch Ultra Ultra MP 7 2 This page intentionally left blank ...

Page 357: ...GBC StreamPunch Ultra Ultra MP 05 10 2018 Wiring Data 7 3 System Wiring StreamPunch Ultra 7715763 ...

Page 358: ...Wiring Data 05 10 2018 GBC StreamPunch Ultra Ultra MP 7 4 System Wiring StreamPunch Ultra MP 7718555 ...

Page 359: ...GBC StreamPunch Ultra Ultra MP 05 10 2018 Wiring Data 7 5 Plug Jack connectors ...

Page 360: ...Configurations 8 3 8 4 Sheet guides installation 8 4 8 4 1 Entrance side guides 8 4 8 4 2 Exit side guides 8 4 8 5 Docking Bracket Installation 8 5 8 6 Cable connections 8 6 8 7 Leveling Height Adjustment 8 8 8 7 1 Height Setting 8 8 8 7 2 Adjusting the Casters 8 8 8 8 Final Steps 8 9 8 8 1 Printer Finisher Firmware 8 9 8 8 2 Enabling the Punch Icon 8 9 8 8 3 StreamPunch Ultra MP settings 8 9 8 8 ...

Page 361: ...Installation Instructions 02 03 2017 GBC StreamPunch Ultra Ultra MP 8 2 This page intentionally left blank ...

Page 362: ...nel Retain the smaller accessory box it contains parts required for correct installation of the StreamPunch Ultra MP Inspect for any concealed damage to the unit If there is evidence of concealed shipping damage contact the shipping carrier immediately Remove all shipping tape from doors and levers 8 3 Configurations StreamPunch Ultra can be installed with the below printer finisher configurations...

Page 363: ...s If installing the StreamPunch Ultra MP directly downstream to a printer that utilizes a decurl unit the Entrance guides need not be installed 8 4 2 Exit side guides Depending on the downstream device choose the appropriate Exit guide from the Installation kit Install the appropriate Exit guide with the supplied M4 8mm long round tipped screws 2 Nos Straight exit guide Angled exit guide SR5050 SR...

Page 364: ...hown with the bracket marked R on the right side facing you as you look at the exit side of the upstream device Install the bracket marked L on the left side facing you Both brackets should be oriented with the arrow facing up If there is already a docking bracket on the upstream device it needs to be removed as it will be used in the next step Before the system can be docked correctly the paper g...

Page 365: ...the finisher to printer cable with the longer one 7706307 from the installation kit b Cable Connection for GBC Communications Board Remove the rear cover of the StreamPunch Ultra MP 1 Disconnect the Power Cord 2 Hold the Rear Cover in place so it doesn t fall as you remove the M4 X 8 Screws 8 from the Rear Cover 3 Grasp the Rear Cover by the handle and remove the Rear Cover Check the communication...

Page 366: ... are set correctly then replace the rear cover c Plug the free end of the communication cable to the communication port of StreamPunch Ultra MP in the rear side of the machine d Replace the finisher rear cover and make sure the finisher cable is plugged in Ensure that the communication cables are not pinched anywhere e Connect the supplied AC power cable to StreamPunch Ultra MP on the rear side lo...

Page 367: ...umentation supplied with the decurler should be referred to set the decurler exit height After setting the height check the exit guide of the StreamPunch Ultra MP is set as shown below for the various finisher types Finisher Reference Height X SR5050 SR5060 SR4080 SR4110 3mm Finisher Reference Height Y SK50 series 2 5mm 8 7 2 Adjusting the Casters a Using a 19mm 3 4 open ended wrench loosen the ja...

Page 368: ...CD go to SETTINGS PRINTER and select either CHARIS or MARTINI per the table below This menu will not appear for StreamPunch Ultra Printer Setting MP 6503 MP 7503 MP 9003 MARTINI MP C6503 MP C8003 CHARIS Note This setting is not required when in Columbia mode see Section 6 b or with StreamPunch Ultra 8 8 4 Functional Test Functional test the StreamPunch Ultra MP system a Check to ensure that the pa...

Page 369: ...Installation Instructions 02 03 2017 GBC StreamPunch Ultra Ultra MP 8 10 Notes ...

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