CartManager XD+ Owner-Operator Training and Troubleshooting Guide
Page 33
Mechanical Procedures
Replacing the Strobe Light Bulb
You will need:
•
A replacement strobe light bulb, part #E500238-02 (Do not remove the new bulb from its protective
wrapping.)
•
A pair of pliers or vise grips
1.
Park CartManager XD+ and turn the key off.
2.
Grasp the orange strobe light cover with your hand and twist counter clockwise to remove it from the strobe
housing.
3.
Grasp the plastic housing on the old bulb just below the two small wings that stick out on either side. You may
need to use the pliers or vise grips for this.
4.
Pull firmly to remove the casing from the base. DO NOT pull on the filament, it will break.
5.
Remove the new bulb from its wrapping. Hold the bulb by the plastic portion of the base. DO NOT touch the
filament with your fingers; the oil from your skin will substantially decrease the life of the bulb.
6.
Turn the bulb so that the rounded corners on the bulb base match the rounded corners in the bulb socket. Press
the casing of the new bulb firmly into the bulb base, taking care not to bend the metal contacts.
7.
Screw the strobe cover back on to the strobe housing.
8.
Turn on CartManager XD+ and confirm that the new strobe is working.
Replacing the Rear Swivel Wheel
You will need:
•
1 wheel assembly, foam filled: part #A500128-03,
•
A car jack, ball jack, pallet jack, or similar type of device capable of lifting at least 750 pounds.
•
4
wheel
chocks,
•
Several sturdy wood blocks
•
A 9/16” (15 mm) socket and driver, and a medium crescent wrench or 9/16” (15 mm) box end wrench.
1.
Park CartManager XD+ in a dry, flat area.
2.
Make sure that the brake release lever is pushed all the way in.
3.
Wedge chocks in front and behind both of the drive wheels.
4.
Place the car jack or one tongue of the pallet jack on the metal frame at
the back of the CartManager XD+, just to the side of the square metal
plate that supports the swivel wheel, as shown in the figure at right.
5.
Raise CartManager XD+ so that the swivel wheel is about 1” (25 mm) off
the ground.
6.
Wedge wood blocks under both corners of the bar that supports the
swivel wheel plate. Make sure the blocks are the same height on both
sides.
7.
Lower CartManager XD+ onto the blocks and remove the jack.
8.
Use the 9/16” (15 mm) wrenches to remove the 4 bolts from the swivel
wheel base plate. Save the bolts.
