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ANY ADJUSTMENTS IN THE PANEL ARE 
MADE.  
 

The purge timer is an internal function of the PLC 
(Programmable Logic Controller) and is adjustable 
in minutes. This timer should not be set any lower 
than 3 minutes according to national codes.  Consult 
your paint supplier or manufacturer for 
recommended flash-off time. 
 
The bake timers are an internal function of the PLC 
and are adjustable in minutes. Consult your paint 
supplier or manufacturer for recommended bake 
times. 
 
The cool down timer is an internal function of the 
PLC (Programmable Logic Controller) and is 
adjustable in minutes. Generally this timer is set a 
maximum of 10 minutes.  This allows the operator to 
set the paint booth to bake mode and go home in the 
evening.  The booth will complete the bake cycle, 
cool down for 10 minutes, and then shut down 
completely. The Off/Spray/Bake switch will need to 
be set to the Off position to allow the booth to 
operate after the system has gone through a cool 
down cycle and shut off automatically. 
 
Adjustment of the purge, bake, and cool down cycles 
are made with the FTX handheld unit by a qualified 
technician. These time sequences are internal of the 
PLC. 
When using the Touch Screen option adjustment of 
the purge, bake, and cool down cycles can be made 
from the bake timer display screen. There is also a 
recipe settings display screen accessed from the 
maintenance display screen. Complete setups for 
spray and bake temperatures and purge, bake, and 
cool down times can be set with a touch of a recipe 
button.  
 

``REMOVING THE CAR 

 

Review the instructions for entering the booth.  Heed 
the warnings for the style of booth installed. 

MAINTENANCE INSTRUCTIONS 
ENCLOSED PAINT BOOTH  
 

FILTERS 

 
To assure that the optimum-finishing environment 
designed into your Garmat® Frontier Paint Booth 
is maintained, filter replacement at recommended 
intervals and regular cleaning of the booth and the 
air-handling units is essential.  Use only 
recommended filters and insure that the filters are 
properly installed. 
 
The quality of finish produced by your Garmat® 
paint booth is affected by the following: 
 
a. The filter media used and the timeliness of filter 
replacement. 
b. The purity of compressed air used for applying 
the finish.  Use a quality filter and moisture trap on 
compressed air lines supplying the booth. When 
using a copper airline, make sure that all 
connections to the equipment have di-electric 
unions. 
c. Spray guns and other application equipment 
must be maintained perfectly clean and in proper 
working order. 
d. Personnel clothing (paint suits) should be 
established for use only in the booth. 
e. DO NOT mix paint within the booth. 
f. LIMIT ACCESS to the booth. 
g. DO NOT open booth doors unless the booth is 
operating. 
 
FILTER LOCATION- Two main filter groups 
control the dust entering the booth and the paint 
particles emitted by the booth. 
 
EXHAUST FILTER CHANGE AT 50-60 HOUR 
INTERVALS 
 
The exhaust filters are located in the two towers 
located at the back of the booth. To access the 
filters rotate the access door latches, swing the 
access doors open and slid the filter racks out. The 
filter racks consist of two halves with one half 
nested inside of the other. Separate the two halves 
and remove the filter material and place in an air 
tight container. Sweep and/or vacuum up all debris 

Summary of Contents for Frontier

Page 1: ...Operations Maintenance Manual Frontier Spray Booth 1401 W Stanford Englewood Colorado 80110 Phone 800 442 7628 Fax 303 781 2683 www garmat com BUILT IN THE USA June 22 2004...

Page 2: ......

Page 3: ...INTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDULE Page 9 TROUBLESHOOTING Page 11 OPERATION SEQUENCE Page 11 FILTER CHANGE RECORD Page 17 WARNIN...

Page 4: ...e directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid...

Page 5: ...OR STORE GASOLINE PAINT OR OTHER FLAMMABLE MATERIALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HA...

Page 6: ...the lighting on and off 4 INCREASE DECREASE PRESSURE SWITCHES are black push buttons that open and close the pressure damper 46008 X DELUXE FRONTIER 1 EMERGENCY EM STOP SWITCH is red in color 2 LIGHT...

Page 7: ...t are showing green operation is normal When these lights are showing red an alarm is taking place 6 HOURMETER located on the touch screen records total hours of operation The hour display window show...

Page 8: ...instructions for entering the booth Heed the warnings for the style of booth installed MAINTENANCE INSTRUCTIONS ENCLOSED PAINT BOOTH FILTERS To assure that the optimum finishing environment designed i...

Page 9: ...THAT TWO PEOPLE INSTALL THE NEW FILTERS TO INSURE PROPER PLACEMENT USE HAND TOOLS ONLY Ceiling Filters are held in place by a removable filter frame in the ceiling of the cabin Filter support bolts se...

Page 10: ...nclude and are not limited to door hinges dampers and motors If you are unsure which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be per...

Page 11: ...or a weak detergent solution Wring the cloth before wiping the surface Wipe again with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment...

Page 12: ...off marked FIREYE Turn manual valve ON IS ON High limit low gas and or high gas If lockout repeats call a Garmat USA pressure switch tripped proof of closure authorized service technician Touch alarm...

Page 13: ...on the remote control panel If the BURNER switch is in the WINTER position 120v power is provided to the PLC and shows as 3 on the PLC input display which in turn provides 110v to the gas train power...

Page 14: ...done its job there should be power to 9 on the input screen showing that power has been given to the vent and blocking valves on the gas train The PLC will also make the signal connection 0 on the ou...

Page 15: ...fire suppression system is open SPRAY MODE When the touch screen is displayed touching the word SPRAY will put the controls in the Spray Mode The booth will operate in SPRAY mode indefinitely until th...

Page 16: ...he burner circuit will remain energized The PLC also begins and internal time cycle normally 10 minutes All functions of the booth will shut down completely at the end of the time cycle After the time...

Page 17: ...uch screen display for one of three reasons One there is no spark in the burner to ignite the burner pilot Two there is no fuel being delivered to the pilot to create a flame Three the flame guard dev...

Page 18: ...EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST...

Page 19: ...18...

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