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tension testers are available from drive belt suppliers. 
Drive belts should be adjusted after the first 40 hours 
of use and every three months after that. 
 
In addition to adjustments explained in the 
maintenance instructions, you may attempt repairs 
your self.  However, if you are not sure how to repair 
the unit, be sure to request service from a qualified 
technician or your local distributor. 
 

THE CONTROLS 

Identification of components.  The control 
components are located on the face of the Remote 
Control Panel. There are three available options for 
control of the booth. 
 
 

44006(X) STANDARD FRONTIER:

 

 

 

1. SPRAY 

SWITCH, 

is a black push button 

switch that will start the intake and exhaust 
fans when pushed. 

2. OFF 

SWITCH,

 is a black push button 

switch that will turn off the intake and 
exhaust fans when pushed. 

3. LIGHT 

SWITCH, 

is a toggle switch that 

turn the lighting on and off. 

4. INCREASE/DECREASE 

PRESSURE 

SWITCHES, 

are black push buttons that 

open and close the pressure damper. 

 

 

46008(X) DELUXE FRONTIER:

 

1. EMERGENCY (EM) STOP SWITCH

 is red 

in color. 

2. LIGHTS ON/OFF SWITCH  
3. OFF/SPRAY/BAKE SWITCH OR 
OFF/SPRAY SWITCH  
4. BURNER SUMMER/WINTER SWITCH 
5. POWER PILOT LIGHT (GREEN)

 indicates 

booth is ready for or already in operation when lit.  

6. THE INTAKE PILOT LIGHT (RED), THE 
EXHAUST PILOT (RED) OR THE BURNER 
PILOT (RED),

 when lit indicates a problem exists 

with the Intake Motor, the Exhaust Motor, or the 
burner safeguard system. 

7. HOURMETER

 records hours of operation in 

the spray mode.  The hour meter is used to 
schedule filter replacement. 

8. BAKE TIMER

 is energized only during the 

bake mode.  This timer features a bar (top portion 
of unit), which initializes at 100% at the right and 
decreases to 0 at the end of the timed period.  The 
mode indication (lower left corner of the timer) 
should be set at C.  The bake time is set via 
thumbwheels (lower center).  The timer function 
(lower right) should be set at M for minutes. 

Summary of Contents for Frontier

Page 1: ...Operations Maintenance Manual Frontier Spray Booth 1401 W Stanford Englewood Colorado 80110 Phone 800 442 7628 Fax 303 781 2683 www garmat com BUILT IN THE USA June 22 2004...

Page 2: ......

Page 3: ...INTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDULE Page 9 TROUBLESHOOTING Page 11 OPERATION SEQUENCE Page 11 FILTER CHANGE RECORD Page 17 WARNIN...

Page 4: ...e directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid...

Page 5: ...OR STORE GASOLINE PAINT OR OTHER FLAMMABLE MATERIALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HA...

Page 6: ...the lighting on and off 4 INCREASE DECREASE PRESSURE SWITCHES are black push buttons that open and close the pressure damper 46008 X DELUXE FRONTIER 1 EMERGENCY EM STOP SWITCH is red in color 2 LIGHT...

Page 7: ...t are showing green operation is normal When these lights are showing red an alarm is taking place 6 HOURMETER located on the touch screen records total hours of operation The hour display window show...

Page 8: ...instructions for entering the booth Heed the warnings for the style of booth installed MAINTENANCE INSTRUCTIONS ENCLOSED PAINT BOOTH FILTERS To assure that the optimum finishing environment designed i...

Page 9: ...THAT TWO PEOPLE INSTALL THE NEW FILTERS TO INSURE PROPER PLACEMENT USE HAND TOOLS ONLY Ceiling Filters are held in place by a removable filter frame in the ceiling of the cabin Filter support bolts se...

Page 10: ...nclude and are not limited to door hinges dampers and motors If you are unsure which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be per...

Page 11: ...or a weak detergent solution Wring the cloth before wiping the surface Wipe again with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment...

Page 12: ...off marked FIREYE Turn manual valve ON IS ON High limit low gas and or high gas If lockout repeats call a Garmat USA pressure switch tripped proof of closure authorized service technician Touch alarm...

Page 13: ...on the remote control panel If the BURNER switch is in the WINTER position 120v power is provided to the PLC and shows as 3 on the PLC input display which in turn provides 110v to the gas train power...

Page 14: ...done its job there should be power to 9 on the input screen showing that power has been given to the vent and blocking valves on the gas train The PLC will also make the signal connection 0 on the ou...

Page 15: ...fire suppression system is open SPRAY MODE When the touch screen is displayed touching the word SPRAY will put the controls in the Spray Mode The booth will operate in SPRAY mode indefinitely until th...

Page 16: ...he burner circuit will remain energized The PLC also begins and internal time cycle normally 10 minutes All functions of the booth will shut down completely at the end of the time cycle After the time...

Page 17: ...uch screen display for one of three reasons One there is no spark in the burner to ignite the burner pilot Two there is no fuel being delivered to the pilot to create a flame Three the flame guard dev...

Page 18: ...EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST...

Page 19: ...18...

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