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TROUBLESHOOTING

OPERATOR TROUBLESHOOTING CHART

 

 

SYMPTOM 

  POSSIBLE 

CAUSE(S) 

  ACTION 

RECOMMENDED 

 

NOTHING WORKS. 

 

EM switch is off. Incoming 3 phase voltage 

Turn EM switch on. Check incoming 3 

(TOUCH SCREEN DARK)   

is off. The 110-v control breaker in main   

phase  breaker at wall panel. Reset breaker 

                   

 

 

control  panel is tripped. 

 

 

in main control panel. 

 
NOTHING WORKS. 

 

Overload relay is tripped.  Loss of a phase.  

Reset overload relay. Check for 3 phase. 

(TOUCH SCREEN ON AND                    Low 3 phase voltage.  

 

 

Measure motor amps. Measure 3 phase 

A RED MOTOR LIGHT IS ON). 

 

 

 

   

 

 voltage. 

 
EVERYTHING WORKS 

 

Lighting breaker(s) are tripped.    

 

Reset lighting breaker(s). Check change- 

BUT BOOTH LIGHTS. 

 

  

 

 

                                    over damper.  

 
TEMPERATURE DOES NOT  

Outside air temperature is greater than set-  

Increase set point temperature on 

RISE. (BURNER GREEN LIGHT 

point temperature.                                                  Temperature controller. Booth temperature 

IS ON).                                                                                                                                    will not exceed 190°F 
 
TEMPERATURE DOES NOT  

Pilot has failed during fire cycle. 

 

Push reset button on red enclosure 

RISE. (BURNER RED LIGHT  

Pilot manual gas valve turned off. 

 

marked FIREYE. Turn manual valve ON. 

IS ON).                                                           High limit, low gas and/or high gas                              If lockout repeats, call a Garmat USA 
 

 

 

 

pressure switch tripped. proof of closure                      authorized service-technician. Touch alarm 

                                                                        Open.                                                                                on screen and follow instructions.                                                    
 
TEMPERATURE TOO HIGH  

Controller is set to Bake or second Set- 

 

Outside temperature above 70°F. Press the

DURING SPRAY MODE.

 

 Point. 

    

Moni/Mode button and press the up arrow to   
Put the control into AUTO mode, press 
Moni/Mode button to go back top the 
normal display. Set SUMMER/WINTER 
switch to SUMMER. 
 

 

 
 
 
 
 

OPERATION SEQUENCE 

 

This section is provided to assist a service technician 
and explain in detail what is happening during 
“normal” operation. 
 
SPRAY/BAKE BOOTH OPERATION 
The spray/bake booth has four separate modes of 
operation: POWER ON, SPRAY, BAKE, and 
SHUTDOWN. 
 
POWER ON: 

The green light marked POWER is lit when 
the booth is in POWER ON mode.  The 110v 
and 24v control voltages are provided from the 
secondary side of the control transformer. The 
primary side of the control transformer is 
connected to the incoming three-phase motor 
voltage supply. 
 
The 120v is connected through a jumper 
connection provided for use with a NC contact 
on an alternative fire suppression system that 

Summary of Contents for Frontier

Page 1: ...Operations Maintenance Manual Frontier Spray Booth 1401 W Stanford Englewood Colorado 80110 Phone 800 442 7628 Fax 303 781 2683 www garmat com BUILT IN THE USA June 22 2004...

Page 2: ......

Page 3: ...INTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDULE Page 9 TROUBLESHOOTING Page 11 OPERATION SEQUENCE Page 11 FILTER CHANGE RECORD Page 17 WARNIN...

Page 4: ...e directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid...

Page 5: ...OR STORE GASOLINE PAINT OR OTHER FLAMMABLE MATERIALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HA...

Page 6: ...the lighting on and off 4 INCREASE DECREASE PRESSURE SWITCHES are black push buttons that open and close the pressure damper 46008 X DELUXE FRONTIER 1 EMERGENCY EM STOP SWITCH is red in color 2 LIGHT...

Page 7: ...t are showing green operation is normal When these lights are showing red an alarm is taking place 6 HOURMETER located on the touch screen records total hours of operation The hour display window show...

Page 8: ...instructions for entering the booth Heed the warnings for the style of booth installed MAINTENANCE INSTRUCTIONS ENCLOSED PAINT BOOTH FILTERS To assure that the optimum finishing environment designed i...

Page 9: ...THAT TWO PEOPLE INSTALL THE NEW FILTERS TO INSURE PROPER PLACEMENT USE HAND TOOLS ONLY Ceiling Filters are held in place by a removable filter frame in the ceiling of the cabin Filter support bolts se...

Page 10: ...nclude and are not limited to door hinges dampers and motors If you are unsure which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be per...

Page 11: ...or a weak detergent solution Wring the cloth before wiping the surface Wipe again with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment...

Page 12: ...off marked FIREYE Turn manual valve ON IS ON High limit low gas and or high gas If lockout repeats call a Garmat USA pressure switch tripped proof of closure authorized service technician Touch alarm...

Page 13: ...on the remote control panel If the BURNER switch is in the WINTER position 120v power is provided to the PLC and shows as 3 on the PLC input display which in turn provides 110v to the gas train power...

Page 14: ...done its job there should be power to 9 on the input screen showing that power has been given to the vent and blocking valves on the gas train The PLC will also make the signal connection 0 on the ou...

Page 15: ...fire suppression system is open SPRAY MODE When the touch screen is displayed touching the word SPRAY will put the controls in the Spray Mode The booth will operate in SPRAY mode indefinitely until th...

Page 16: ...he burner circuit will remain energized The PLC also begins and internal time cycle normally 10 minutes All functions of the booth will shut down completely at the end of the time cycle After the time...

Page 17: ...uch screen display for one of three reasons One there is no spark in the burner to ignite the burner pilot Two there is no fuel being delivered to the pilot to create a flame Three the flame guard dev...

Page 18: ...EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST...

Page 19: ...18...

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