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MAINTENANCE SCHEDULE 

 

DAILY 

 
CHECK booth pressure and make sure the booth 
pressure is operating in the proper range, .02 Inches 
of Water Column (green in the pressure bar on the 
touch screen option).   
 
SWEEP the floor while the booth is in operation.  
The booth floor may be mopped, with a well rung 
out mop. 
 
CHECK the exhaust filters. 
 

1000-HOUR INTERVAL (ANNUALLY) 

 
At each 1000-hour interval, the following 
preventative maintenance checklist should be 
reviewed.  If any malfunction is found, it should be 
repaired immediately.   
 

 

MOTORS - Replace fan belts.  Adjust for proper 
tension.  
 
NOTE:  Proper tension is ½” deflection at a mid 
point between the pulleys using moderate pressure. 
Tension testers are available at local belt and drive 
suppliers. 
 
FANS- Check fan blade surfaces.  Clean if 
necessary. Oil the blade surfaces after cleaning. DO 
NOT USE SILICON BASED OIL.  In addition, oil 
the changeover damper hinges.  Some hinges will 
have grease zerks. 
 
BOOTH - Examine all door seals, replace with 
Garmat approved seals only.  Change ceiling filters.  
Check exhaust filters and replace if necessary.  
Lubricate the larger hinges provided with grease 
zerks.  
CAUTION: FAILURE TO PERFORM THE 
REQUIRED LUBRICATION WILL CAUSE 
PREMATURE FAILURE OF THIS EQUIPMENT. 
The moving mechanical portions of this equipment 
require regular lubrication not less than every 3 

months. The items requiring regular lubrication 
include and are not limited to: door hinges, 
dampers, and motors. If you are unsure which 
items need lubrication, contact the equipment 
supplier. If extreme moisture is present, lubrication 
may need to be performed weekly. 
 
CONTROL AIR – The air supplied to the Garmat 
USA, Inc. paint spray booth must be clean and dry 
before the attachment to the electrical control 
panel. Water separators, filtersystems for 
compressed air shall be installed up stream of the 
Garmat USA, Inc. main electrical control panel 
and filters, desiccant…etc. should be changed 
annually. Examine the regulator/filter and oilier for 
the control air (located at the side of the main 
control panel).  Pressure should be set between 45-
60 psi, drain the filter and refill the oilier with air 
tool oil. 
 
CONTROL PANEL - Review the following: 
a: Pressure settings. 
b: Temperature settings 
Touch screen option 
a: Touch screen cover (peel away). 
b: Touch screen operation. 
 
FINALLY - Run the booth a complete cycle of 
operation and observe all functions. 
 
 

AS RECOMENDED 

 
MOTORS - In general, the motors supplied with 
your Garmat paint booth require lubrication and 
are fitted with grease zerks.  Lubricate the motor 
with a good quality grease quarterly making sure 
not to force grease into the bearings. A ¼ squeeze 
on a normal hand pump grease gun is sufficient. 
Forcing grease into the bearing will damage the 
bearing seals and shorten the motor life. 
 
HEATER SECTION- Gas fired heaters require 
little or no maintenance. However the burner 
manifold should be inspected to make sure there is 
no build up of debris or moisture. The flame rod in 

Summary of Contents for Frontier

Page 1: ...Operations Maintenance Manual Frontier Spray Booth 1401 W Stanford Englewood Colorado 80110 Phone 800 442 7628 Fax 303 781 2683 www garmat com BUILT IN THE USA June 22 2004...

Page 2: ......

Page 3: ...INTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDULE Page 9 TROUBLESHOOTING Page 11 OPERATION SEQUENCE Page 11 FILTER CHANGE RECORD Page 17 WARNIN...

Page 4: ...e directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid...

Page 5: ...OR STORE GASOLINE PAINT OR OTHER FLAMMABLE MATERIALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HA...

Page 6: ...the lighting on and off 4 INCREASE DECREASE PRESSURE SWITCHES are black push buttons that open and close the pressure damper 46008 X DELUXE FRONTIER 1 EMERGENCY EM STOP SWITCH is red in color 2 LIGHT...

Page 7: ...t are showing green operation is normal When these lights are showing red an alarm is taking place 6 HOURMETER located on the touch screen records total hours of operation The hour display window show...

Page 8: ...instructions for entering the booth Heed the warnings for the style of booth installed MAINTENANCE INSTRUCTIONS ENCLOSED PAINT BOOTH FILTERS To assure that the optimum finishing environment designed i...

Page 9: ...THAT TWO PEOPLE INSTALL THE NEW FILTERS TO INSURE PROPER PLACEMENT USE HAND TOOLS ONLY Ceiling Filters are held in place by a removable filter frame in the ceiling of the cabin Filter support bolts se...

Page 10: ...nclude and are not limited to door hinges dampers and motors If you are unsure which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be per...

Page 11: ...or a weak detergent solution Wring the cloth before wiping the surface Wipe again with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment...

Page 12: ...off marked FIREYE Turn manual valve ON IS ON High limit low gas and or high gas If lockout repeats call a Garmat USA pressure switch tripped proof of closure authorized service technician Touch alarm...

Page 13: ...on the remote control panel If the BURNER switch is in the WINTER position 120v power is provided to the PLC and shows as 3 on the PLC input display which in turn provides 110v to the gas train power...

Page 14: ...done its job there should be power to 9 on the input screen showing that power has been given to the vent and blocking valves on the gas train The PLC will also make the signal connection 0 on the ou...

Page 15: ...fire suppression system is open SPRAY MODE When the touch screen is displayed touching the word SPRAY will put the controls in the Spray Mode The booth will operate in SPRAY mode indefinitely until th...

Page 16: ...he burner circuit will remain energized The PLC also begins and internal time cycle normally 10 minutes All functions of the booth will shut down completely at the end of the time cycle After the time...

Page 17: ...uch screen display for one of three reasons One there is no spark in the burner to ignite the burner pilot Two there is no fuel being delivered to the pilot to create a flame Three the flame guard dev...

Page 18: ...EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST...

Page 19: ...18...

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