Garland MWE1S Page 1 Installation, Operation & Service Manual Download

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PART #4527466 (12 Aug 2011)

INSTALLATION/OPERATION

& SERVICE MANUAL

GARLAND 1 & 2 PLATEN

ELECTRIC & GAS

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

THIS EQUIPMENT

MUST

BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL, FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL RANGES

http://www.garland-group.com/

MWE2W

MWE2S

MWG2W

MWE1W

MWE1S

MWG1W

PLEASE READ ALL SECTIONS OF THIS MANUAL AND
RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND MUST
BE INSTALLED BY PROFESSIONAL PERSONNEL AS
SPECIFIED.

INSTALLATION AND ELECTRICAL CONNECTION MUST
COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL CODE
PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI /
NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH
ELECTRICAL CHARACTERISTICS SHOWN ON THE
RATING PLATE.

For Your Safety:

Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your
local gas supplier

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR

OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

Summary of Contents for MWE1S

Page 1: ...D INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES IN CANADA THE CANADIAN ELECTRICAL CODE PART 1 AND OR LOCAL CODES IN USA THE NATIONAL ELECTRICAL CODE ANSI NFPA CURRENT EDITION ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas Thi...

Page 2: ......

Page 3: ...urer 16 Power Supply Connection 18 Hood Type Platen Height 19 LonWorks Information Commissioning To Activate the grill onto the Lonworks network 19 Start Up Procedure 20 Grill Startup Form Sample 21 Setting Proper Combustion Level 22 INSTALLATION OF RELEASE MATERIAL 24 INSTALLATION OF SPLASH SHIELD 25 CLEANING MAINTENANCE 24 GRILL ACCESSORIES 28 Teflon Wraparound kits 30 Splash Shield 31 Interlock...

Page 4: ... UPDATE CONTROL SOFTWARE main ctrl 58 TO UPDATE CONTROL SOFTWARE motor ctrl 59 ELECTRIC HEATING ELEMENTS 60 1 2 PLATEN PART LIST PARTS ID Grill Exterior 62 PARTS ID GRILL Element Electric Models 64 PARTS ID Grill Burner Gas Models 66 PARTS ID Upper Platen Assembly all Models 66 PARTS ID Upper Platen Assembly all Models 70 PARTS ID Platen LIfting Mechanism all Models 72 WIRING HARNESSES ALL MODELS ...

Page 5: ...ic material light bulbs and fuses from normal coverage We exclude damage or dysfunction caused by fire flood and like Acts of God that are beyond the control of The Garland Group The Garland Group s liability on a claim of warranty shall not exceed the price of the material and or service which caused the claim This warranty is limited and is in lieu of all other warranties expressed or implied Th...

Page 6: ... cooking cycle When two sided cooking the area between the upper platen and the griddle plate should be regarded as a danger zone Dur ing two sided cooking the operator must not be within this danger zone When used as a flat grill then this area is no longer a danger zone the platens do not move For whatever reason be it cleaning maintenance normal operation any exposed person must use extreme cau...

Page 7: ...the platen adjuster nuts platen support bolts or cam follower then they must be replaced MAINTENANCE the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move The function of this device may be tested by pushing the left hand CANCEL button If no sound is heard ensure that the alarm volume is not set to low in SYSTEM SETUP If there is still ...

Page 8: ...in GAS ONLY 24mm 7 75in 197mm 13 06in 332mm 5 56in 141mm 30 00in MIN COOK HEIGHT 762mm 32 25in MAX COOK HEIGHT 819mm 2 25in 57mm 4 64in TYP GAS ONLY 118mm 36 00in PLATE WIDTH 914mm 17 53in PLATEN WIDTH 445mm 14 06in PLATEN DEPTH 357mm 24 00in PLATE DEPTH 610mm 5 48in 139mm 7 18in TYP GAS ONLY 182mm 9 25in BOTTOM CABLE ENTRANCE 235mm 14 11in BOTTOM CABLE ENTRANCE 358mm 23 69in BOTTOM GAS ONLY INLET...

Page 9: ...11 10 00 20 00 29 15 2 06 13 88 17 00 33 00 30 75 1 50 32 38 29 41 2 92 26 68 358mm BOTTOM CABLE ENTRANCE 235mm BOTTOM CABLE ENTRANCE 9 25 18 00 17 53 5 56 28 76 1 53 13 06 46 8 MAX OPEN 34 96 8 50 357mm PLATTEN 610mm DEPTH DEPTH PLATE 139mm 445mm PLATTEN WIIDTH PLATE WIIDTH 457mm 508mm 254mm 741mm 52mm 353mm 432mm MAX OPEN 888mm 838mm 781mm 332mm 731mm 141mm 39mm 747mm 823mm 678mm 74mm 216mm MAX ...

Page 10: ... MAX OP 432mm 31 02in 787mm 32 38in PLATEN UP 823mm 29 41in PLATEN DOWN 747mm 8 50in 216mm 13 06in 332mm 5 56in 141mm 30 75in MIN COOK HEIGHT 781mm 33 00in MAX COOK HEIGHT 838mm 2 25in 57mm 11 28in BOTTOM CABLE ENTRANCE 287mm 14 11in BOTTOM CABLE ENTRANCE 358mm 36 00in PLATE WIDTH 914mm 17 53in PLATEN WIDTH 445mm 14 06in PLATEN DEPTH 357mm 17 00in PLATE DEPTH 432mm 8 51in 216mm CABLE ENTRANCE S VA...

Page 11: ...ng casters 14 06 17 00 8 50 14 11 10 00 20 00 29 15 2 06 13 88 17 00 33 00 30 75 1 50 32 38 29 41 2 92 24 00 358mm BOTTOM CABLE ENTRANCE 235mm BOTTOM CABLE ENTRANCE 9 25 18 00 17 53 5 56 24 72 1 53 13 06 46 8 MAX OPEN 31 00 8 50 357mm PLATTEN 432mm DEPTH DEPTH PLATE 216mm 445mm PLATTEN WIIDTH PLATE WIIDTH 457mm 508mm 254mm 741mm 52mm 353mm 432mm MAX OPEN 787mm 838mm 781mm 332mm 628mm 141mm 39mm 74...

Page 12: ...ls MWE2W United States SUPPLY REQUIRED TOTAL KW LOAD NOMINAL AMPS PER LINE 208V 220V 240V L1 L2 L3 L1 L2 L3 L1 L2 L3 INPUT 1 8 1 24 2 24 2 24 2 22 9 22 9 22 9 21 21 21 INPUT 2 8 1 24 2 24 2 24 2 22 9 22 9 22 9 21 21 21 Input Specifications ELECTRIC SLIM Grills MWE2S United States Input Specifications ELECTRIC FULL SIZE Grills MWE2W CE Approved Export MWE2S CE WYE CONFIG SUPPLY REQUIRED TOTAL KW LO...

Page 13: ...ELECTRIC SINGLE PLATEN Grills MWE1W CE Approved Export SUPPLY REQUIRED TOTAL KW LOAD NOMINAL AMPS PER LINE MENNEKES PLUG RECEPTACLE MAY BE REQUIRED 380V 400V 415V 380V 400V 415V L1 L2 L3 L1 L2 L3 L1 L2 L3 INPUT 10 6 10 0 10 6 16 1 16 1 16 5 16 3 15 3 15 3 14 8 14 8 15 1 748 SUPPLY REQUIRED TOTAL KW LOAD NOMINAL AMPS PER LINE MENNEKES PLUG RECEPTACLE MAY BE REQUIRED 380V 400V 415V L1 L2 L3 L1 L2 L3...

Page 14: ... Phase N 4 wire TOTAL kW LOAD LOADING kW PHASE NOMINAL AMPS PER LINE 380V 400V 415V 380V 400V 415V L1 N L2 N L3 N L1 L2 L3 L1 L2 L3 L1 L2 L3 INPUT 1 9 8 3 3 3 3 3 3 14 9 14 9 14 9 14 2 14 2 14 2 13 6 13 6 13 6 GAS INPUT GAS GROUP MAX INPUT NET PER BURNER kW TOTAL INPUT RATING kW INJECTOR SIZE AIR SHUTTER SETTING mm SUPPLY PRESSURE mbar BURNER PRESSURE mbar VOLUMETRIC GAS RATE G20 NG 8 6 17 2 2 64m...

Page 15: ... kW LOAD LOADING kW PHASE NOMINAL AMPS PER LINE 380V 400V 415V 380V 400V 4150V L1 N L2 N L3 N L1 L2 L3 L1 L2 L3 L1 L2 L3 INPUT 1 5 7kW 1 8 1 8 1 9 8 5 8 5 8 9 8 1 8 1 8 5 7 8 7 8 8 2 GAS INPUT GAS GROUP MAX INPUT NET PER BURNER kW TOTAL INPUT RATING kW INJECTOR SIZE AIR SHUTTER SETTING mm SUPPLY PRESSURE mbar BURNER PRESSURE mbar VOLUMETRIC GAS RATE G20 NG 8 6 8 6 2 64mm 9 0 20 25 8 7 0 91m3 h G31...

Page 16: ...o reconnect the device after the appliance has been returned to its original position Adequate clearance must be provide for air opening into the combustion chamber and for proper servicing Not intended to be installed adjacent to combustible walls or on combustible floors Ensure grill has been installed by a competent trained installation person Ensure store readiness of utilities product personn...

Page 17: ...ASER OF GRILL LICENSED INSTALLER CONTRACTED BY KES KITCHEN EQUIPMENT SUPPLIER 1 Uncrate unit from crating material CAUTION PRIORTO INSTALLATION CHECKTHE ELECTRICAL SUPPLY TO ENSURE INPUT VOLTAGE AND PHASE MATCH THE EQUIPMENT VOLTAGE RATING AND PHASE MANY LOCAL CODES EXIST IT IS THE RESPONSIBILITY OF THE OWNER INSTALLER TO COMPLY WITH THESE CODES NOTE ENSURE THAT PLATENS ARE STRAPPED DOWN SECURELY ...

Page 18: ...BY THE MANUFACTURER Hood Interlock Control Power Supply where applicable 5 Install Front Gas connection Isolate grill from any power source by unplugging all electrical connections A Rotate existing elbow as shown in the diagrams below B Attach support bracket PN 4528775 to base as shown with 10 24 screws and lock washers supplied NOTE For retrofit applications drill 2x 161 holes and use self tapp...

Page 19: ... SIDE FLUE BOX IS NOT SUPPLIED BY THE MANUFACTURER FOR GAS GRILLS ONLY 9 Install grease bucket rails as shown below ATTACH SHUT OFF STICKER INTHIS LOCATION 750 RAIL GREASE BUCKET GREASE BUCKETS RAILS NOT SUPPLIED BY MANUFACTURER 10 Roll grill under hood Grill must be level front to back side to side and diagonally Adjust casters accordingly to obtain final level HoodType Platen Height With the pla...

Page 20: ... After the Lonworks server has established this address the communications will be activated by the Lonworks administrator and the grill will start communicating on the Long Network Startup Procedure This Garland 1 2 platen grill comes with a factory startup at no additional charge A startup is required to take place BEFORE the unit is put into operation It is the end user responsibility to schedu...

Page 21: ..._________________ Rated Burner Pressure Natural Gas 3 5 Inches W C Actual Left ________ Center ________ Right _________ Propane Butane Gas 3 5 Inches W C Actual Left ________ Center ________ Right _________ 13 Check micro amp reading to ensure operating micro amps ARE NO LESS THAN 8 Micro Amp reading should be between 9 1 2 Ƒ OK 14 Upon Completion of auto calibration platen raised automatically an...

Page 22: ...set and marked with a line on the blower face Note if the air shutter has been moved from this reference line When marking the blower face with reference lines in the following steps make them on the opposite side of where the factory mark exists 4 From a cold start turn on zone for the burner being checked and allow it to run for 1 minute to stabilize If the grill is already preheated add a load ...

Page 23: ...dpoint of this new line make a mark 8 Rotate air shutter at the midpoint mark and verify that the flame is stable on the burner surface without lifting or discoloration If the flame is stable tighten the butterfly nut 9 If the flame is still abnormal make another mark 1 16 away from the butterfly along the joining line and rotate the butterfly to this position This will reduce the air flow Veryfiy...

Page 24: ... smoothly along the bottom surface of the upper platen LEFT RIGHT FLAPS FRONT FLAP WRAPPED OVER RELEASE MATERIAL BAR AND CLIPPED IN PLACE 5 After securing the release sheet from the back of the platen to the front secure it to the left and right sides of the platen Wrap one side of the release sheet material around the side of the platen Place one 1 locking clip over the sheet and press into place...

Page 25: ...Shield is installed to protect the back splash from grease splashing during normal operating use of the grill NOTE SOME COMPONENTS OMITTED FOR CLARITY SURFACE OF GRILL PLATE UPPER PLATEN SPLASH SHIELD UPPER PLATEN BLOCK PIN SPLASH SHIELD HOOK FEATURE TWO PER UPPER PLATEN ONE ON EACH SIDE STEP 1 SPLASH SHIELD HOOK FEATURE UP AND ONTO UPPER PLATEN BLOCK PIN INTHIS DIRECTION BOTH SIDES NOTE SOME COMP...

Page 26: ...o n Se e pr ec au tio na ry an d KE EP OU T OF RE AC H OF CH ILD RE N CU ID AD O Pu ed e ca us ar irr ita ció n de lo s oj os y la pi el Vé an se las pr ec au cio ne s y lo s pr im er os au xil io s al re ve rs o M AN TE NG AS E FU ER A DE L AL CA NC E DE LO S NI ÑO S AV IS Pe ut irr ite r le s ye ux et la pe au Vo ir pr éc au tio ns et pr em ie rs so in s au ve rs o CO NS ER VE R HO RS DE LA PO R...

Page 27: ... the grill cleaner to outer edges of right and left platens DO NOT SCRUB 13 This step not required on one platen version Press green button to lower right platen 14 This step not required on one platen version Apply grill cleaner to inner edges of the right and left platens DO NOT SCRUB Press green button to raise right platen 15 Pour remaining McD Hi Temp Grill Cleaner over bottom grill surface 1...

Page 28: ... raise the right platen 23 Scrub lower grill surface 24 Rinse front side and back of platen surfaces with a clean sanitizer soaked grill cloth starting from right to left platens 25 This step not required on one platen version Press the green button to lower right platen rinse inner edges of both platens then raise 26 Wipe back of lower grill with a clean sanitizer soaked grill cloth 27 Pour a sma...

Page 29: ...with a clean sanitizer soaked grill cloth Reinstall upper Release Material sheets secure in place with bars and clips 30 Wipe lower grill with a clean sanitizer soaked grill cloth Repeat until no visible soil remains 31 Empty wash rinse and replace the grease troughs 32 Wipe remaining grill surfaces with a clean sanitizer soakedgrill cloth 33 Apply a thin coat of fresh shortening to the lower gril...

Page 30: ...age 30 Teflon Wraparound kit 1 2 platen only Description Teflon Rear Bar Part Number 4526436 Quantity 1 Description Teflon Clip Part Number 4527294 Quantity 4 Description Teflon Sheet Wraparound Part Number 4527642 Quantity 3 Description Teflon Wraparound Kit Part Number 4528083 Quantity 1 Includes all Shown GRILL ACCESSORIES ...

Page 31: ...d by Garland 3Phase 4Wire 50 AMP Power Cord Electric Grill ONLY No Garland P N Not supplied by Garland Teflon Sheet Not Wraparound Item 1799301 Teflon rear rod Item 4526436 Teflon Clip Item 4527294 3Phase 4Wire 30 AMP Power Cord Electric Grill ONLY No Garland P N Not supplied by Garland NEMA L21 20P NEMA L15 30P NEMA 51 50P Splash Shield Item 4527646 BELOW POWER CORDS ARE RECOMMENDED ONLY CORDS AP...

Page 32: ...on to change it to YES 3 PRESS the button The platen will immediately lower and reset its internal measurements Upon completion the platen will rise If the error message does not return continue operating normally If the error message persists call your local authorized service agent DESCRIPTION OF GRILL CONTROL POSSIBLE ERROR MESSAGES Power Button PRESSING and HOLDING the Power button for 2 secon...

Page 33: ...netic switches mounted on the upper platen arm assembly to determine the product being cooked Using the PR feature the operator simply selects the button on the controller This will allow the controller to know what product group to select from When a cook cycle is initiated the platen will come down and recognize the product being cooked The cook timer will count down according to the time set fo...

Page 34: ...arrow buttons 4 Following McDonalds procedures for the item selected load product on the grill 5 Press the GREEN or GREEN BLACK push button s to initiate a cook cycle 6 Alarm will sound when the cook cycle is complete 7 Remove product and clean grill to prepare for the next cook cycle Lunch In Manual mode Note Switching from breakfast to lunch menu items will take approximately 10 minutes to heat ...

Page 35: ...n loaded on the grill 5 Alarm will sound when the cook cycle is complete 6 Remove product and clean grill to prepare for next cook cycle Transition Cooking Approximately 30 minutes before changing to the lunch menu perform the following 1 PRESS the button to display the upper platen temperature 2 Press the button 3 The upper platen indicator will turn on The upper platen will heat to 425 degrees F...

Page 36: ...n reasons for these 2 issues are as follows OVERLAPPING PRODUCT Overlapping Product Ensure that you do not have any patties overlapping when you lay product This will fool the controller into thinking that there is much thicker product on the grill than there is Platen makes contact with Chicken Ring Always make sure that the chicken ring is clear of the adjacent platen prior to initiating a cook ...

Page 37: ...un of product should the grill be in a TOO COOL state prior to the start of a cook cycle or at the end of a cook cycle 10 1 Patties Remove in 2 stacks of 4 Probe in center of corner patties 1 3 7 8 3 Step 1 Using a store calibrated pyrometer probe the 1 patty front right corner in the center of the patty 3 Step 2 Using a store calibrated pyrometer probe the 3 patty rear right corner in the center ...

Page 38: ...aten Set Point Instant On Time Remove In Time Multi Stage 1 Time Multi Stage 2 Time Multi Stage 3 Time Remove Alarm Gap Setting Gap Mul PR Start Gap Multi Stage 1 Gap Multi Stage 2 Gap Multi Stage 3 Must Remove Time Toast Buns Time Toast Buns Alarm Too Cool Flag Display Active Grill Set Point Platen Set Point Instant On Time Remove In Time Remove Alarm Flip Time Flip Alarm Sear Time Sear Alarm Mus...

Page 39: ...orward Level Reed Sw Auto Gap Force Probe Cal Gap Calibration Reed Sw Min Reed Sw Max Delta Spd Err Pivot End Mills Show Reed Data Front Reed Cal Back Reed Cal F Zero Cal B Zero Cal Cal Delta Percent F Arm Offset_Min 6x 1x Service 2x 3x 4x 5x 6x 7x 8x 9x Backward Forward Strip Bacon Min Strip Bacon Max Sausage Clam Min Sausage Clam Max Steak Clam Min Steak Clam Max Opt Menu 1 Min Opt Menu 1 Max Op...

Page 40: ...will appear in the display 6 PRESS the button The current time unit will flash 7 PRESS the OR arrow buttons to change the flashing time unit For a complete listing of setup functions and their options see section titled FUNCTION OPTIONS SYSTEM MENUS 8 PRESS the button to save the new setting 9 PRESS THE 2X to exit the program mode To change the Key Chirp Yes No Changing the Key Chirp On or Off wil...

Page 41: ...n OPERATING PROCEDURES 1 PRESS and HOLD the button for approximately 3 seconds Controller will display previously selected menu item and its corresponding item number 2 Using the or arrow buttons select the menu item that requires activation deactivation 3 PRESS the button The controller will display Product The menu item will flash 4 PRESS the or arrow buttons until Display Active is displayed on...

Page 42: ...ESS the or button until Must Remove In is displayed on the controller 5 PRESS the button The seconds will begin to flash 6 Using the or arrow buttons to change the Must Remove In time to the new desired time 7 PRESS the button to save the new time 8 PRESS the 2X to return to normal operating mode To Change theToast Buns time 1 Using the or button select the menu item that requires a cook time chan...

Page 43: ... PRESS the button to save the new temperature set point 18 PRESS the button until GAP MULTI PR START appears in the display 19 PRESS the button The gap setting will begin to flash 20 Using the and DOWN button change the gap setting to the desired setting 21 PRESS the button to save the new gap setting 22 PRESS the button 2X to exit and return to the normal operating mode To Restore Factory Default...

Page 44: ...rmocouple in the center MWG3W MWG2W The gas grill s thermocouple probes are located in the center of each lane as shown in the diagram to the right Each upper platen has one thermocouple in the center 4 Select a heat zone display using the or buttons 5 Allow at least 5 seconds for the pyrometer to respond and stabilize Note the temperature on the pyrometer 6 If the temperature on the grill control...

Page 45: ...PLATEN WIDTH TOP PLATEN VIEW ALL MODELS THERMOCOUPLE LOCATION BACK OF GRILL 11 875in 302mm PLATE WIDTH 4 25in 108mm PLATE DEPTH 18 00in 457mm FULL SIZE GAS MODEL ONLY FRONT OF GRILL TOP VIEW 8 33in 216mm 19 50in 495mm 9 00in 229mm 36 00in 914mm FRONT OF GRILL 9 00in 229mm 4 25in 108mm 9 00in 108mm PLATE DEPTH 36 000 914mm 11 87in 302mm 19 50in 495mm FRONT OF GRILL 9 00in 229mm 9 00in 108mm PLATE D...

Page 46: ...Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û 104 MCRIB CLAM NO Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û 163 AM 6 86 0 1 STEAK CLAM AM 265 350 400 70 Elec 60 Gas 4 1 CLAM PM AUTO STRIP BACON CLAM AM PM AUTO AUTO 530 530 AUTO 415 425 534 534 425 425 AUTO 0 5 6 1 2 3 4 1 S 2 S 3 S 1 S 1 S 2 S 2 S 3 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 1 S 2 S 3 S 4...

Page 47: ... 100 11 10 1 FLAT NONE 125 75 20 MANUAL MANUAL AUTO 12 4 1 FLAT NONE 270 150 20 AUTO 13 McRIB FLAT NONE 390 270 AUTO 15 HOTCAKES FLAT NONE 140 90 AUTO 23 26 OPT MENU 1 through 4 FLAT NONE CLEAN MODE AM PM Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û Û ITEM DISPLAY ACTIVE GRILL SET POINT Teflon PLATEN SET POINT INSTANT ON TIME REMOVE IN TIME Teflon FLIP TIME Teflon SEAR...

Page 48: ... Version XX XX XXX Control Loop Module Revision 2 01 00 046 Audio Version XX XX XXX Audio Code Revision 01 00 018 Motor Version XX XX XXX Motor Control Revision Number 06 00 034 Ambient 1 XXXX F C Actual Internal Temperature Ambient Ambien 2 XXXX F C Actual Internal Temperature Ambient With Offset Ambient 3 XXXX F C Actual Internal Temperature Ambient With Offset Top Probe XXXX F C Actual Temperat...

Page 49: ...itch is greater than the REED SWITCH MAX Recalibrate reed switches in the calibration menu ERROR DOWN Platen fails to move down or is not moving within 40 seconds Encoder cable not attached Platen movement obstruction Motor malfunction Motor control board malfunction Check pin connection on motor control board Remove utensils check exhaust hood clearance check for grease build up on shafts Check v...

Page 50: ...ct zero position check for proper limit switch operation Check fasteners on key lift components MOTOR SPD ERR Controller detects that the platen is not moving Actuator failure Loose encoder or motor connections Check actuator function and replace if defective Check all connections on motor speed control board and the actuator motor MOTOR BUSLV ERR The DC voltage on the motor control board dipped b...

Page 51: ...ll change to YES g PRESS the button YES will stop flashing h Press the GREEN button to lower the platen 2 Remove the shoulder bolt grease caps GRILL PLATE INSERT GAP GAUGE HERE FROM SIDE P N 4523323 3 Remove the shoulder bolt locking caps Adjust Platen a Using the Platen Adjusting tool adjust front of platen on both sides front left front right until the Gap Gauge fits snugly between the upper pla...

Page 52: ...c PRESS the 2X CALIBRATION appears d PRESS the button LEVEL REED SW appears e PRESS the button NO will begin to flash f PRESS the button NO will change to YES g PRESS the button YES will stop flashing h Press the GREEN button to lower the platen 2 Remove the reed switch grease caps 3 Remove the reed switch locking caps 4 Using the Platen Adjusting Tool screw the magnet down clockwise UNTIL the con...

Page 53: ...r the mag net assembly 4 Install new mag net assembly from the bot tom up ENSURE PROPER SEATING CROSS THREAD ING CAN OCCUR 5 Perform platen leveling procedure 6 Perform reed switch calibration proce dure see section titled TO SET THE REED SWITCHES 1 Cut the plastic tie oding wire remove screws 2 of clip and dis connect the cable from the Motor Speed Control Board 2 Disconnect the motor leads from ...

Page 54: ... the base of the linear actuator 6 Push the pin through the ac tuator base toward the inside of the grill Reach around to the inside and remove 7 Remove the Linear Actuator from the grill carefully pull ing it out the rear 8 Support the weight of the plat en while removing the pry bar Then carefully lower platen to the down position resting it on the grill plate 9 Turn NEW linear actuator shaft cl...

Page 55: ...aft and cross member bar Use pry bar to align holes TO REPLACE THE LINEAR ACTUATOR continued TO REPLACE THE SHAFT SEALS 12 Follow procedures 1 2 reversing the steps Clip must installed in place to secure plug Replace plastic ties by new ones 1 Top platen be in the upper posi tion when replac ing the shaft seal With the control in the OFF mode press green but tom to upper plat en then turn the main...

Page 56: ...en screws DO NOT OVER TIGHT Turn main power switch on the platen will lower press green button to raised and low ered the platen a couple times Final step tighten the seal cap screws down firm in place 1 It is recommended that the platen be in the down posi tion when replac ing the shaft seals With the control in the OFF mode Press the GREEN push button to lower platen 2 Remove carriage block lock...

Page 57: ...expose shaft seal underneath seal cap Support the seal cap re taining bracket on the underside of the back splash 5 Remove old shaft seal O ring seal cap screws o rings and install new ones 6 Reinstall seal cap over shaft and tighten down loosely the over tight will be at the last step 7 Attach carriage blocks assembly to the both side of the platen arm assembly Ensure that the Teflon washer is in...

Page 58: ... button 11 Finally tighten the seal cap down gentle tight TO UPDATE CONTROL SOFTWARE main control THE FOLLOWING INSTRUCTIONS ARE FOR USE WITH THE GARLAND ZIPGRADER TO UPLOAD NEW CONTROL SOFTWARE INTO WATLOW CONTROL PN 4526975 AND WATLOW MOTOR CONTROL PN 4521682 To connect and up grade main control pn 4526975 1 Remove upper pushbutton panel and lower control panel a Remove upper panel screws to rel...

Page 59: ...raders BLUE button b Monitor Serial Link and preogress LED s as indicated on the back of the ZipGrader 5 Control upgrade is complete when the control displays FULL DEFAULT and then returns to the OFF position WAIT FOR THE ZIPGRAD ER TO AUTOMATI CALLY TURN OFF 6 Turn main power switch OFF 7 Remove RJ12 telephone cable from control and insert into additional controls Repeat step 4 through 7 until co...

Page 60: ...itch and wait for LED lights on the Mo tor Speed Control Board to turn com pletely off d Turn grill power back on via the main power switch e Progress LED s on ZipGrader should begin as indicated on rear of ZipGrader 4 Allow ZipGrader to turn off automatically 5 Turn Main Power Switch to OFF position 6 Remove 4 pin Riacom connector from Zip Grader and replace with 4 pin Riacom con nector COMM Cabl...

Page 61: ...R1 GRILL SURFACE FRONT SSR2 GRILL SURFACE CENTER SSR3 GRILL SURFACE REAR SSR4 UPPER PLATEN SSR5 UPPER PLATEN SSR6 EXPORT GRILLS ONLY T1 T2 T3 CENTER CENTER 1700 Watts REAR REAR 1300 Watts FRONT FRONT 1300 Watts T1 T2 T3 208 VOLTS 3100 WATTS TOTAL per platen 3 ELEMENTS 1033 WATTS EACH LINE AMPS ELEMENT AMPS RESISTANCE 220 240 8 60 8 13 7 45 4 96 4 96 4 30 41 88Ω 46 85Ω 55 75Ω 208 VOLTS REAR CENTER ...

Page 62: ...D CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 62 PARTS ID GRILL EXTERIOR Intl Only Intl Only 15 7 1A 9 10A 6 19 20 18 11 8A 16 8 4 3 12 3 17 5 14 13 5A 10B 7 1B 5 17 12 3 13 14 15 5A 4 16 8 11 8A 6 18 20 19 ONE PLATEN TWO PLATEN ...

Page 63: ...T RT 1 1 6 4522552 BODY SIDE RT 1 1 7 4522553 BODY SIDE LT 1 1 8 4517563 5 FRONT SWIVEL CASTER W BRAKE 2 2 C 8A 1792003 5 REAR SWIVEL CASTER 2 2 C 9 4525272 SPLIT BACK TOP ELECTRIC 1 4526443 SPLIT BACK TOP GAS 1 10A 4521436 SPLIT BACK BOTTOM 1 C 10B 4528966 1P BACK PANEL ELECTRIC 1 4529172 1P BACK PANEL GAS 1 11 4523352 LEG BRACE LOCKING BRACKET STANDARD 2 2 4526478 LEG BRACE LOCKING BRACKET SLIM ...

Page 64: ...ITION PART 4527466 12 Aug 2011 Page 64 PARTS ID GRILL ELEMENT ELECTRIC MODELS X4 THIS LEVEL X8 THIS LEVEL X8 THIS LEVEL L1 L2 L3 L1 L2 L3 BLK RED WHT ORA WHT WHT WHT L1 L1 L1 L1 E FRONT OF UNIT J4 J3 1 2 3 4 5 16 18 17 6 11 12 15 8 9 10 7C 7A 5 4 3 12 12 2 13 1 11 6 7B 2P Grill Element Electric ...

Page 65: ...GRILL PLATE ELECTIC 3 6 C 7A 4529686 BRACKET MOTOR SPEED W CLIPS 1 2 7b 4529690 CLIP ASSY 4 PIN 1 2 7c 4529692 CLIP ASSY 8 PIN 1 2 8 1637001 CONTACTOR 120V 1 2 8 1637002 CONTACTOR 240V 1 2 C 9 4516988 SOLID STATE RELAY 5 10 C 10 4521682 MOTOR SPEED CONTROL 1 2 C 11 1859404 BAYONNET ADAPTER 3 6 C 12 4518173 PAL NUT 5 16 18 13 4518666 NUT TWIN WHIZ 10 32 LOCK 14 4521896 COMM CABLE 1 3 C 15 4522188 T...

Page 66: ...011 Page 66 PARTS ID GRILL BURNER GAS MODELS L1 L2 L3 BLK RED WHT ORA WHT WHT WHT L1 L1 L1 L1 E FRONT OF UNIT X12 36 X4 36 J4 J3 1 2 3 4A 5 6 7C 10A 31 28 29 30 32 33 34 35 36 18 11 17 27 26 18B 11 16 21 15 14 12 24A 19 24B 24C 8A 9 9A 4B 7A 7B 8B 8C 8D 10B 18A 18B GAS VERSION ONLY BACK FRONT 20 1PLATEN WYE SYSTEM 23 20 ...

Page 67: ...MOTOR SPEED CONTROL 1 2 C 14 4516988 SOLID STATE RELAY 5 10 C 15A 1637001 CONTACTOR 120V 1 1 C 15B 1637002 CONTACTOR 240V 1 1 C 16 4522188 TERMINAL BLOCK CONTROL COMPONENTS 1 1 C 17 4525397 TERMINAL BLOCK 3PHASE CONNECTION GAS GRILL 1 1 18A 4521710 THERMOCOUPLE GAS GRILL BURNER 2 6 C 18B 4521318 THERMOCOUPLE ELECTRIC GRILLS 1 2 C 19A 1864901 IGNITION MODULE 120V 1 2 C 19B 4529845 IGNITION MODULE 2...

Page 68: ...CABLE 1 2 C 30B 4525575 IGNITION CABLE CE 1 2 C 31A 4525845 BLOWER MOTOR 120VAC 1 2 C 31B 4526139 BLOWER MOTOR 230VAC 1 2 C 32 1857204 HEATING ELEMENT 208V 833W 3 6 C 32 1857205 HEATING ELEMENT 220V 833W 3 6 C 32 1857206 HEATING ELEMENT 240V 600W 3 6 C 33 1857303 HEATING ELEMENT BRACKET 3 6 34 1857502 ELEMENT INSULATION COVER 1 2 35 1857402 ELEMENT COVER 1 2 36 4518173 PAL NUT 5 16 18 37 4528534 F...

Page 69: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 69 ...

Page 70: ...ELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 70 PARTS ID UPPER PLATEN ASSEMBLY ALL MODELS 15 14 22 21 20 29 1 3 7 3 4 5 6 3 7 18 30 26 7 3 7 12 19 26 3 4 5 6 30 12 2 24 13 23 12 24 24 3 7 3 4 5 12 25 6 16 9A 28 27 10 11 9B 04 2P Platen Assembly ...

Page 71: ...8 C 13 1781301 HIGH LIMIT AUTO RESETTING 1 2 C 14 4521711 THERMOCOUPLE PLATEN 1 2 C 15 1859402 BAYONNET ADAPTER 1 2 16 4526450 2P PLATEN ARM ASSEMBLY 1 2 18 4526451 CARRIAGE BLOCK ASSY RT 1 2 19 4526452 CARRIAGE BLOCK ASSY LT 1 2 20 1854504 1 2IN X 45 DEG LIQUID TIGHT FITTING 1 2 21 4521709 1 2IN X 90 DEG LIQUID TIGHT FITTING 1 2 22 1854403 ATX 11 CONDUIT BLACK 1 2 23 4530009 PLATEN COWL ASSY 208V...

Page 72: ... PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 72 PARTS ID PLATEN LIFTING MECHANISM ALL MODELS Stop Limit Switch Assembly 05 2P Lifting Mechanism 12 13 33 14 6A 9 10 11 12 7 6B 8 3 30 31 19 20 2A 15 17 16 18 19 20 4 22 15 16 1 21 19 23 24 25 27 26 25 27 29 23 24 28 12A 34 2B ...

Page 73: ... 4 C 10 4526311 SHAFT SEAL WIPER BLACK SOLID 2 4 11 1874201 SEAL CAP O RING 2 4 12 1863396 SEAL CAP MOUNTING BRKT S W LT PAINTED 1 2 12A 1863397 SEAL CAP MOUNTING BRKT S W RT PAINTED 1 2 13 1874301 8 32 O RING 4 8 14 4522318 CROSS MEMBER PAINTED 1 2 15 4526419 LIMIT SWITCH BRACKET 1 2 16 1855601 LIMIT SWITCH 1 2 C 17 225233 SCREW 10 24X3 4 18 8003427 SCREW 6 32X1 20 8000303 WASHER 21 8003424 BOLT ...

Page 74: ...en Harness Molex Plug to Upper Platen EXPORT ONLY L1 L2 L3 BLK 1 2 3 RED Part 4527095 Upper Platen Harness Molex Plug to Upper Platen 7 BLK 8 RED 9 WHT 50 BRN 51 BRN 88 GRN 7 8 9 50 51 88 88 P2 51 50 9 8 7 P2 DETAIL 3 6 5 4 2 1 51 50 10 8 9 7 51 50 10 16 16 8 9 7 P2 DETAIL 3 6 5 4 2 1 P2 L3 1 2 3 P1 L2 L1 Part 1859808 Main Heater Harness Electric Grills Models Molex Plug to Grill Plate Heating Ele...

Page 75: ...13 WHT 5 BLK 6 WHT 12 1 2 3 S1 11 13 11 2 3 1 S1 DETAIL 3 6 5 4 2 1 Part 1859833 Main Power Switch Harness Molex Plug to Power Switch 5 4 6 1 3 2 P5 5 6 4 2 1 P5 DETAIL 3 6 5 4 2 1 Part 4522630 Relay Harness Grill Plate Molex Plug to SSr s Contactor 21 L1 22 L2 23 L3 21 1 2 22 P1 23 3 L1 L2 L3 BLK 1 2 3 RED 21 22 23 BLK 2 1 3 L2 L3 L1 P1 DETAIL 3 6 5 4 2 1 35 BLK 25 WHT Part 4521950 Pushbutton Har...

Page 76: ... 5 4a 7 8 7 8 Part 4527133 Reed Switch Harness P1 BLACK RED WHITE YELLOW B LU E Y E L L O W BL U E B L A C K P1 DETAIL 4a 4 5 3 3 2 1 9 9 20C 20A 20B 20C 20B 20A 5C 5A 1 5B 5C 12 5B 5A Part 4522078 2 Speed Fan Harness 10 10 11 11 11 51 Part 4521770 Terminal Block Harness Terminal Block to Molex Plug 1 JUMPER PINS 1 2 3 2 JUMPER PINS 4 5 6 20 1 51 19 2 11 P3 DETAIL 3 6 5 4 2 1 P3 4 2 3 1 P1 DETAIL ...

Page 77: ...ontactor terminal block Part 4521898 Ignition Harness Ignition module to Gas valve Molex plug Part 4521896 RS 485 Cable Motor speed control to control board EXPORT ONLY See wiring diagram 4522634 This harness used if 1 220 L1 L2 L1 L2 Part 4522324 Terminal Block Harness Mennekes Socket to Terminal Blocks L1 4 4 L2 L3 L1 L2 L3 N N E E 5 5 S9 DETAIL WHT 55 BLU 56 2 1 S9 PARTS ID WIRING HARNESSES ALL...

Page 78: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 78 WIRING HARNESS 1 2 PLATEN MODELS 4527096 ...

Page 79: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 79 WIRING HARNESS 1 2 PLATEN EXPORT MODELS 4527097 ...

Page 80: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 80 WIRING SCHEMATIC MWE1W STANDARD 4529269 ...

Page 81: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 81 WIRING SCHEMATIC MWE1W CE WYE CONFIG 4529270 ...

Page 82: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 82 WIRING SCHEMATIC MWE1W CE WYE CONFIG HK ONLY 4529271 ...

Page 83: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 83 WIRING SCHEMATIC MWG1 4529727 ...

Page 84: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 84 WIRING SCHEMATIC MWG1W EXPORT 4529273 ...

Page 85: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 85 WIRING SCHEMATIC MWE1S CE WYE CONFIG 4529274 ...

Page 86: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 86 WIRING SCHEMATIC MWE2S CE WYE CONFIG 4526949 ...

Page 87: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 87 WIRING SCHEMATIC MWE2W CE WYE CONFIG 4527225 ...

Page 88: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 88 WIRING SCHEMATIC MWG2 STANDARD 4527826 ...

Page 89: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN PART 4527466 12 Aug 2011 Page 89 WIRING SCHEMATIC MWG2W EXPORT 4527833 ...

Page 90: ...INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 90 WIRING SCHEMATIC MWE2W STANDARD 4528087 ...

Page 91: ...NVIRONMENTS THIS PRODUCT DOES NOT CONTAIN ASBESTOS THE MATERIALS USED IN THE PRODUCTS NAMED ABOVE ARE SUITABLE FO CONTACT WITH FOOD IN ACCORDANCE WITH FRAMEWORK DIRECTIVE FOR FOOD CONTACT MATERIALS AND ARTICLES 89 109 EEC GAS MODELS THE FOLLOWING REQUIREMENTS AND TEST SPECIFICATIONS ARE CONSIDERED TO E A SUITABLE BASIS FOR DEMOSTRATING COMPLIANCE OF THE ABOVE PRODUCT S WITH THE ESSENTIAL REQUIREME...

Page 92: ...ERVICE MANUAL 1 2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4527466 12 Aug 2011 Page 92 REVISION HISTORY REVISION HISTORY DATE PAGE REVISION DETAILS Aug 12 2011 One platen version added into Service Manual ...

Page 93: ...GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION SERVICE MANUAL 1 2 PLATEN ...

Page 94: ...6 12 Aug 2011 1 2 Platen Gas Electric Clamshell Grills With Product Recognition Installation Operation Service Manual Manufactured Exclusively For McDonald s By Garland Commercial Ranges http www garland group com ...

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