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Garland MWE-9501, Operation Manual

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Garland MWE-9501 Operation Manual Download Page 48

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Rev 5 P/N 1881001 IN(060104)

Summary of Contents for MWE-9501

Page 1: ...ENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE CAUTION THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL FACTORY TRAINED TE...

Page 2: ......

Page 3: ...n Flat Grill Mode 20 Standby Mode 21 EXIT the Standby Mode 21 Standby Alarm Version 6 20 and higher 21 To Display the Current Temperature 21 To View Settings for a Menu Item 21 To Reset Factory Defaults 21 To Clean the Grill 22 Breakfast to Lunch Transition Transition Cooking 22 Multi Stage Cooking 22 PROGRAM LOGIC CHART 23 To Display Temperatures in F or C 24 SYSTEM SETUP 24 To Change the Speaker...

Page 4: ...IBRATION 32 OPTIONAL ACCESSORIES 34 TROUBLESHOOTING 35 POSSIBLE ERROR MESSAGES 35 Eprom Corrupt 35 Probe Open 35 Clam did not go down 35 Upper Platen Stuck 35 High Limit 35 Motor Overcurrent 35 Faulty Element Shorted Probe 35 IN STORE TROUBLESHOOTING GUIDE 36 CONTROLLER MENU ITEMS 37 CONTROLLER MENU ITEMS EPROM CHIP VER 7 XX 39 TEMPERATURE CONVERSION F C 41 MANUAL CORRECTIONS AND MODIFICATIONS 43 ...

Page 5: ...may have other rights which vary from state to state INTRODUCTION Always follow these safety precautions when operating the clamshell grill THIS GRILL MUST be operated by persons who have been given adequate training CAUTION THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED START UP BY A FACTORY AUTHORIZED SERVICE CENTER DO ...

Page 6: ... the risk of burns WARNING This appliance must not be cleaned with a water jet DO NOT apply ice to a HOT grill surface NOTE All warning labels and markings on the grill which call attention to further dangers and necessary precautions HAZARD COMMUNICATION STANDARD HCS The procedures in this manual include the use of chemical products These chemical products will be printed in bold face followed by...

Page 7: ...CK EDGE OF PLATEN 14 Carefully pour small quantities of lukewarm water onto the grill while brushing the surface backsplash and bullnose with a LONGLIFE pot brush or equivalent high temperature brush Continue until the water no longer boils away and the grill remains wet Squeegee dry Caution Ice cold water or large quantities of water must never be applied to the grill plate or upper platen Severe...

Page 8: ...m 1 63 64 50mm 36 914mm 14 5 16 363mm 51 19 29 32 505mm 1076mm 42 11 32 4 1 16 103mm VENT FAN INTERFACE 3 4 DIA 19mm 11 32 9mm KW LOAD VOLTS NOMINAL AMPERES PER LINE MODEL 220 380 415 L1 L2 L3 21 2 380 32 0 32 0 32 0 D ME 380 14 6 17 7 14 4 G 415 29 4 29 4 29 4 E 415 14 6 17 7 14 6 F 120 208 59 0 59 0 59 0 L 220 27 9 27 9 27 9 J 415 29 4 31 5 29 4 K 20 32 1 34 32 1 H FULL SIZE ELECTRIC GRILL MODEL...

Page 9: ... 0 H HALF SIZE ELECTRIC GRILL MODEL MWEH 9501 610mm 24 20 508mm 392mm 15 27 64 567mm 22 5 16 725mm 28 9 16 796mm 31 21 64 26 1 4 667mm 74mm 2 59 64 41mm 1 5 8 14 5 16 363mm 37 3 4 959mm 1 1 2 38mm 1 1 2 38mm 30 3 4 781mm 30 3 4 781mm 33 838mm 33 838mm COOKING HEIGHT COOKING HEIGHT TO 1 63 64 50mm 1 63 64 50mm 14 3 64 357mm 18 457mm 19 1 4 489mm 19 1 4 489mm BOTTOM CABLE ENTRANCE BOTTOM CABLE ENTRA...

Page 10: ... 64 392mm 1 1 2 38mm 1 1 2 38mm 1 63 64 50mm 1 63 64 50mm 36 914mm 51 19 29 32 505mm 1076mm 42 11 32 14 16 1 2 419mm 30 1 4 768mm 6 13 16 173mm 356mm 22 5 16 567mm 2 3 SLIM GRILL MODEL MWE 9801 10 SPECIFICATIONS KW LOAD VOLTS NOMINAL AMPERES PER LINE MODEL 380 415 L1 L2 L3 16 7 380 25 4 23 0 27 4 D ME 380 12 7 11 5 13 7 G 415 23 3 21 2 25 2 E 415 23 3 21 2 25 2 K 380 25 4 23 0 27 4 H 16 2 127 220 ...

Page 11: ...m 1 5 8 41mm 15 27 64 392mm 1 1 2 38mm 1 1 2 38mm 51 19 29 32 505mm 1076mm 42 11 32 14 30 1 4 768mm 6 13 16 173mm 356mm 22 5 16 567mm 457mm 18 357mm 14 3 64 508mm 20 11 2 3 SLIM GRILL HALF SIZE MODEL MWEH 9801 SPECIFICATIONS KW LOAD VOLTS NOMINAL AMPERES PER LINE PER CORD THREE PHASE ONLY MODEL 380 415 L1 L2 L3 8 6 380 11 4 16 0 11 7 D ME 415 10 4 14 8 10 7 E 415 10 4 14 8 10 7 K 380 11 4 16 0 11 ...

Page 12: ... 4 959mm 31 21 64 796mm 28 9 16 725mm 20 21 64 516mm 1 5 8 41mm 2 59 6 74mm 26 1 4 667mm 23 584mm BOTTOM CABLE ENTRANCE FULL SIZE FLAT GRILL MODEL MWEF 9501 12 SPECIFICATIONS KW LOAD VOLTS NOMINAL AMPERES PER LINE MODEL 380 415 L1 L2 L3 15 380 22 7 22 7 22 7 D ME 415 22 7 22 7 22 7 E 380 22 7 22 7 22 7 G 380 20 0 20 0 20 0 H ...

Page 13: ...ease material fits smoothly over upper platen 4 Place locking clips over release material sheet and press into place over release material bar 5 Check alignment and tightness of release material against upper platen NOTE Installing release material sheets too tight may cause premature failure of the sheet Installing only 1 clip on over the release material bar may cause the release material sheet ...

Page 14: ...ched remove Teflon sheet clips located on the front of the platen 2 Insure Teflon bar that is bolted to the upper platen is free and clear of carbon buildup and clean as necessary 3 Install Teflon rollup bar bracket by placing new rollup over existing Teflon bar with the set screws facing DOWN See Figure 1 4 Tighten set screws using 1 8 allen wrench 5 Install teflon roller bar in rollup bracket Se...

Page 15: ...roximately 1 inch on top and side and insert folded sheet through opening in Teflon rollup Upper Platen Side View Release Material Hook Release Material Rod Release Material Sheet 9 Once inserted pull through and hold Teflon sheet in center and turn the tightening knob clockwise for right platen and counter clockwise for left platen 10 Once tight turn locking knob in opposite direction of tighteni...

Page 16: ...l bonding point is fitted to the rear of the grill It is recommended that this grill is connected to a residual current earth leakage devise with a tripping current not exceeding 30mA The leakage current of this grill will not exceed 5mA This grill may be supplied with a seven pin socket as specified by McDonald s Corporation for installation in new grill stations This socket is supplied loose wit...

Page 17: ...im Com 115 115 115 Int Int 1 2 3 4 5 6 7 N N Mennekes 7 pin Socket Plug The Mennekes 7 pin Socket it used in International Units CE H ME FR and K As shown in the diagram to the left the Mennekes socket plug is used to bring both single and three phase voltage to the unit ...

Page 18: ...GRAM FUNCTION BUTTON PROGRAM MODE BUTTON RIGHT ARROW BUTTON UP ARROW BUTTON WHEN PUSHED SIMULTANEOUSLY CLAM MODELS ONLY CANCEL RAISE PLATEN BUTTON STANDBY BUTTON UPPER REAR CENTER FRONT COOKING TIME COUNTDOWN START WHEN PUSHED SIMULTANEOUSLY FLAT GRILL COOKING ONLY MASTER POWER START ON STOP OFF CLAMSHELL GRILL CONTROLS ...

Page 19: ...er value displayed in the program mode may be altered 2 In the cook mode it will scroll backward through the menu items 1 The primary function is to access Programming and Calibration of the grill Push and hold for five 5 seconds Display will show type and version number There are two programming features MENU ITEMS and SYSTEM SETUP 2 The second function is when used with TEMP button To display al...

Page 20: ... pressing any other button on the controller will cancel the alarm Preheat Mode Eprom 6 20 and higher The first menu item selected after pressing the MENU SELECT button is PREHEAT Preheat mode is not actually a menu item as it does not have a remove time Preheat mode has been designed to alarm the operator when the grill is READY TO COOK The upper platen set temperature is 425º F 218ºC and a lower...

Page 21: ...utton five 5 times To View Settings for a Menu Item To Display the Current Temperature Standby Alarm Version 6 20 and higher An audible alarm called the Standby Alarm has been added to version 6 20 EPROM chip This alarm when enabled to YES See Programming System Setup will sound if the grill has been idle for 300 seconds 5 minutes signaling the operator to put the grill into the Standby Mode The a...

Page 22: ... 2 READY TO CLEAN will be displayed when the grill is at the proper cleaning temperature and an audible alarm will sound Press the MENU button to display OFF The OFF position on the controllers allows the operator to raise and lower the upper platens to alternate positions for proper cleaning of the side and rear edges of the platens 3 When cleaning is completed you may turn the MASTER POWER rocke...

Page 23: ...O MANUAL TURN IN TURN IN ALARM AUTO MANUAL SEAR IN SEAR IN ALARM AUTO MANUAL STIR IN STIR IN ALARM AUTO MANUAL FLAT MENU ITEMS ONLY CLAM MENU ITEMS MENU SELECT SELECT SETTING STANDBY ALERT GAP VERIFICATION MULTI GAP YES NO 1X 2X 3X 4X 5X 6X The diagram below is a graphical representation of the control s menu structure in the program modes The following pages detail the various programming procedu...

Page 24: ...ODE 24 1 PRESS and HOLD the PROG button for five 5 seconds Display will flash GC450 and the program version number 2 PRESS the PROG button twice to display SYSTEM SETUP 3 PRESS the MENU button to display ALARM VOLUME 4 PRESS the UP ARROW button to change HIGH LOW 5 PRESS the PROG button to display SYSTEM SETUP 6 PRESS the RIGHT ARROW button to return to the normal OPERATING MODE 1 PRESS and HOLD t...

Page 25: ...FLASH 6 PRESS the UP ARROW to change the safety ON OFF 7 PRESS the FUNCTION button to display DELAY TIME 8 PRESS the UP ARROW to change the delay time seconds in increments of 5 seconds 9 PRESS the PROG button to display SYSTEM SETUP 10 PRESS the RIGHT ARROW button to return to the normal OPERATING MODE To Enable Disable Multi Stage Cooking EPROM Chip Ver 7 XX and higher 1 PRESS and HOLD the PROG ...

Page 26: ... one time to display REMOVE IN XXX 5 PRESS the UP ARROW button to change the value of the flashing digit 6 PRESS the RIGHT ARROW button to advance the cursor to the right for changing its value 7 PRESS the PROG button to display MENU ITEMS 8 PRESS the RIGHT ARROW button to return to the normal OPERATING MODE MENU ITEMS 1 PRESS and HOLD the PROG button for five 5 seconds The display will flash the ...

Page 27: ...E CURRENT PRODUCT SELECTED IS A FLAT MENU ITEM 5 PRESS the FUNCTION button 1X Controller will display ALARM AUTO MANUAL To Change the Sear Time Alarm Auto Manual 6 PRESS the UP ARROW button to change the setting AUTO MANUAL 7 PRESS the PROG button to display MENU ITEMS 8 PRESS the RIGHT ARROW button to return to the normal OPERATING MODE To Change the Toast Buns Time 1 PRESS and HOLD the PROG butt...

Page 28: ...n one time to display MENU ITEMS 3 PRESS the MENU button to display the menu you want to adjust ITEMS 8 PRESS the RIGHT ARROW button to return to the normal OPERATING MODE 4 PRESS the FUNCTION button until TURN IN XXX is displayed NOTE IF TURN IN IS NOT DISPLAYED ON THE CONTROLLER ENSURE THAT THE CURRENT PRODUCT SELECTED IS A FLAT MENU ITEM 5 PRESS the FUNCTION button 1X Controller will display AL...

Page 29: ... for five 5 seconds Display will flash GC450 and the program version number 2 PRESS the PROG button one time to display MENU ITEMS 3 PRESS the MENU button to display HIGH LIMIT GRILL 4 PRESS the UPARROW button to change Y or N 5 PRESS the PROG button to display MENU ITEMS 6 PRESS the RIGHT ARROW button to return to the normal OPERATING MODE 1 PRESS and HOLD the PROG button for five 5 seconds Displ...

Page 30: ...TEMP Top Temp Default OFF 13 PRESS the UP ARROW button to change the value of the flashing digit 14 PRESS the RIGHT ARROW button to advance the cursor to the right for changing its value 15 PRESS the FUNCTION button to display BOTTOM TEMP XXX Bottom Temp Default OFF 16 PRESS the UP ARROW button to change the value of the flashing digit 17 PRESS the RIGHT ARROW button to advance the cursor to the r...

Page 31: ...on to change the setting AUTO MANUAL 15 PRESS the FUNCTION button to display REMOVE IN 16 PRESS the UP ARROW button to obtain the desired number O 9 17 PRESS the RIGHT ARROW button to move the cursor blinking digit to the required digit position 18 PRESS the FUNCTION button to display ALARM 19 PRESS the UP ARROW button to change the setting AUTO MANUAL 20 PRESS the FUNCTION button to display TOP T...

Page 32: ...utton to select the next heat zone 9 Move the pyrometer s surface probe to the newly selected heat zone and repeat steps 6 and 7 above 10 Repeat the procedure for each of the heat zones 11 Continue to cycle through each heat zone repeatedly until all temperatures are within 1 degree 12 Exit the program mode by pressing the PROG button then the RIGHT ARROW button This will return the grill to the c...

Page 33: ...ones are displayed in order of TOP BACK MIDDLE and FRONT The grill s thermocouple probes are located front to rear as shown in Figure 4 on each half of the lower grill plate in the center of the cooking zone Each upper platen has one thermocouple in the center 5 Select a heat zone display and then place the surface probe of the digital pyrometer directly on the grill at the same heat zone 6 Allow ...

Page 34: ...34 Teflon Sheet 1799301 Teflon Rear Rod 1851201 Teflon Clip 1851301 Teflon Rollup Assembly Left Assy 1853799 Reight Assy 1853798 Grill Squeegie 1858201 Splash Shield 1873703 OPTIONAL ACCESSORIES ...

Page 35: ...isplayed at startup when the controller detects a corrupt menu item or when a new version of the software is loaded To cancel this message switch the grill off and on again at the main power switch Occurs when the controller does not detect a proper temperature response Also the RED LED will light indicating which element probe is in error NOTE Should all four 4 LED s flash RED approximately six 6...

Page 36: ... TURE 2 NOTE HEAT ZONE RED LED LIGHT AND CALL FOR SERVICE 3 CALL FOR SERVICE CONTROLLER DISPLAYS MOTOR OVERCURRENT 1 TURN MAIN POWER SWITCH OFF WAIT 5 SECONDS AND TURN BACK ON TO REINITIAL IZE CONTROLLERS 2 PROBLEM HAPPENS ONLY IN THE MORNING 1 POSSIBLE FREQUENCY INTERRUPTION MONITOR FOR REPETITIVE ERROR 2 POSSIBLE PREVENTATIVE MAINTENANCE NEEDED 3 CALL FOR SERVICE CONTROLLER DISPLAYS FAULT ELEMEN...

Page 37: ...NOTES ...

Page 38: ...7 218 415 YES YES NO NO Grilled Chicken FLAT Turn 115 350 425 177 218 NONE Remove 230 NO NO YES YES Grilled Chicken FLAT Turn 195 350 425 177 218 NONE Remove 410 YES YES YES YES Folded Eggs FLAT Remove 35 265 OFF 130 OFF NONE YES YES YES NO Canadian Bacon FLAT Turn 10 265 OFF 130 OFF NONE Remove 20 YES YES YES YES Round Eggs Remove 150 265 OFF 130 OFF NONE NO NO NO YES Chick F Bread FLAT Remove 10...

Page 39: ...YES YES YES Option Menu 1 CLAM Remove 0 0 0 0 0 469 YES YES YES YES Option Menu 2 CLAM Remove 0 0 0 0 0 250 YES YES NO YES Option Menu 3 CLAM Remove 0 0 0 0 0 250 NO NO NO YES Option Menu 4 CLAM Remove 0 0 0 0 0 250 through NO NO NO YES Option Menu 20 CLAM Remove 0 0 0 0 0 250 YES YES YES YES Option Menu 1 FLAT Turn Sear Remove 0 0 0 0 0 NONE YES YES NO YES Option Menu 2 FLAT Turn Sear Remove 0 0 ...

Page 40: ...NONE NONE NONE 425 350 STAGE 1 0 NONE 0 STAGE 2 0 NONE 0 STAGE 3 0 NONE 0 SAUSAGE CLAM FZN YES REMOVE IN 82 AUTO 350 350 NONE NONE NONE 425 350 STAGE 1 0 NONE 0 STAGE 2 0 NONE 0 STAGE 3 0 NONE 0 McRIB CLAM NO REMOVE IN 163 AUTO 530 530 NONE NONE NONE 425 350 STAGE 1 0 NONE 0 STAGE 2 0 NONE 0 STAGE 3 0 NONE 0 STEAK CLAM YES REMOVE IN 104 AUTO 415 415 NONE NONE NONE 425 350 STAGE 1 0 NONE 0 STAGE 2 ...

Page 41: ...AT YES TURN IN 90 AUTO NONE NONE NONE OFF 365 REMOVE IN 140 AUTO OPT MENU 1 CLAM NO REMOVE IN 0 AUTO 469 469 NONE NONE NONE OFF OFF STAGE 1 0 NONE 0 STAGE 2 0 NONE 0 STAGE 3 0 NONE 0 NO REMOVE IN 0 AUTO 250 250 NONE NONE NONE OFF OFF OPT MENU 2 CLAM STAGE 1 0 NONE 0 THRU STAGE 2 0 NONE 0 OPT MENU 7 CLAM STAGE 3 0 NONE 0 OPT MENU 1 FLAT NO SEAR IN 0 AUTO NONE NONE NONE OFF OFF THRU TURN IN 0 AUTO O...

Page 42: ... 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 250 148 298 42 107 68 155 95 203 122 251 148 299 42 108 69 156 95 204 122 252 149 300 43 109 70 157 96 205 123 253 149 301 43 110 70 158 97 206 124 254 150 302 44 111 71 159 97 207 124 255 151 303 44 112 71 160 98 208 ...

Page 43: ...8 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489 281 537 174 346 201 394 228 442 254 490 281 538 175 347 202 395 228 443 255 491 282 539 176 348 202 396 229 444 256 492 282 540 176 349 203 397 229 445 256 493 283 541 177 350 203 398 230 446 257 494 28...

Page 44: ...______________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Suggestions or improvements to this manual __________________________...

Page 45: ...NOTES ...

Page 46: ...46 NOTES ...

Page 47: ...NOTES ...

Page 48: ... Rev 5 P N 1881001 IN 060104 ...

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