Gardner Denver RCD Series Instruction Manual Download | Manualshive

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SERVICE DEPARTMENT: (724) 746-1100

RCD SERIES

REFRIGERATED

COMPRESSED

AIR DRYERS

INSTRUCTION MANUAL

Models: RCD 200 through RCD 600

E

N

G

L

I

S

H

8610.483.9

Rev. A

03/04

Bulletin 18-2-685

2nd Edition

5030C/040313

INTERNAL USE ONLY

E

N

G

L

I

S

H

INTERNAL USE ONLY

E

N

G

L

I

S

H

INTERNAL USE ONLY

E

N

G

L

I

S

H

INTERNAL USE ONLY

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Summary of Contents for RCD Series

Page 1: ...ESSED AIR DRYERS INSTRUCTION MANUAL Models RCD 200 through RCD 600 E N G L I S H 8610 483 9 Rev A 03 04 Bulletin 18 2 685 2nd Edition 5030C 040313 INTERNAL USE ONLY E N G L I S H INTERNAL USE ONLY E N...

Page 2: ...uling 1 4 Air Cooled Models 1 4 Electrical Installation 1 4 HOW IT WORKS 1 4 Airflow 1 4 Refrigeration System 1 4 ENERGY MANAGEMENT CONTROLLER EMC 1 6 Controller Operation 1 6 Dryer Warmup 1 6 EMC MEM...

Page 3: ...evere in jury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Before working on the elec trical system dis...

Page 4: ...our responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels provided to reduce stress on the...

Page 5: ...n Table II will cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate...

Page 6: ...the dryer Confirm that your line voltage is the same as the voltage listed on the data plate Provide disconnect and fuses in accordance with applicable codes Field wiring must com ply with local and...

Page 7: ...PROCESS PORT HIGH SIDE PROCESS PORT CAPILLARY TUBES DISTRIBUTOR AIRFLOW ASSEMBLY OUTLET AIR INLET AIR HPS T Figure 1 Flow Schematic Air Cooled Models CONDENSER AMBIENT AIRFLOW HIGH PRESSURE CUT OUT S...

Page 8: ...ee table below so that the crankcase heater has sufficient time to warm up before starting Warmup Delay Times e m i T f f O r e w o P e m i T y a l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6...

Page 9: ...nctions and starts the dryer i e the Dryer On LED lights STOP Button Push button that deactivates the controller and stops the dryer i e the Dryer On LED is off Up and Down Buttons Used to change the...

Page 10: ...k on The LED will stay lit until the STOP button is pushed Dryer On LED Indicates the dryer is on This light will blink if the START button is pressed during the compressor warm up period Left hand Co...

Page 11: ...value in memory Note All changes will be lost if you do not press the SET button before moving to another display param eter i e pressing the DISPLAY SELECT button Set Auto Drain Off Time Min LED Indi...

Page 12: ...ryer down The ADV has two LED indicators and a test button to help verify operation Pushing the test button causes the drain port to click open One LED indicates that power is sup plied to the ADV the...

Page 13: ...5 Slowly open the customer supplied blowdown inter nal pressure relief valve to vent the internal pressure 6 Close the blowdown valve when internal pressure is 0 psig DANGER Portions of the control c...

Page 14: ...ket from the solenoid coil housing Do not damage or lose the gasket 6 Remove 13mm nut and spring washer from top of so lenoid coil housing 7 Lift solenoid coil housing off solenoid core in valve body...

Page 15: ...e L e g r a h e r d n a r i a p e r k a e l e t a c o L n o i t a r e g i r f e r n i s e l b a s n e d n o c n o n r o r i A r e l l i h c n i k a e l e l b i s s o P m e t s y s e b t s u m r e l l...

Page 16: ...Type Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Co...

Page 17: ...5 8 3 4 4 4 1 4 8 6 5 4 6 3 1 2 7 3 5 0 6 2 2 2 0 1 5 5 4 1 9 7 1 3 6 4 0 4 0 1 0 0 3 3 7 8 1 5 7 3 7 2 2 0 1 5 2 0 4 8 7 9 5 8 3 4 4 4 1 4 8 6 5 4 6 3 1 2 7 3 5 0 6 2 2 2 0 1 5 5 4 1 9 7 1 8 7 4 7 6...

Page 18: ...5 6 5 4 e g a t l o V l a n i m o N 0 6 1 0 3 2 8 0 2 e g a t l o V n i M x a M 7 8 1 3 5 2 s p m A d a o L d e t a R 9 0 1 3 0 6 1 9 9 6 1 3 2 9 1 9 7 1 2 s p m A r o t o R d e k c o L 3 9 4 1 8 4 8...

Page 19: ...A 1 REPLACEMENT PARTS WIRING SCHEMATICS...

Page 20: ...A 2 REPLACEMENT PARTS Air Cooled Models 200 600 scfm 9 5 6 8 LEFT VIEW 7 4 TOP VIEW REAR VIEW FRONT VIEW 1 3 2...

Page 21: ...3 8 0 3 G 9 5 0 8 4 0 3 G 4 0 5 9 9 0 3 G 4 0 5 9 9 0 3 G 4 0 5 9 9 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 8 5 9 2 6 0 3 G 8 5 9 2 6 0 3 G 6 0 6...

Page 22: ...A 4 REPLACEMENT PARTS Water Cooled Models 200 600 scfm 10 7 9 LEFT VIEW 6 8 5 4 TOP VIEW REAR VIEW FRONT VIEW 1 3 2...

Page 23: ...C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G n o i t p O 3 E 0 6 0 3 2 8 0 2 r o s s e r p m o C 7 5 1 7 6 0 3 G 1 5 8 5 8 0 3 G 2 1 4 0 9 0 3...

Page 24: ...COMPRESSOR FAN 1 2 3 M 1S 28 29 30 EMERGENCY STOP SWITCH HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS 32 27 26 25 J3 KEYBOARD MEMBRANE CONTROLLER ASSEMBLY MCA 8 1 CUTOUT SW COMPRESSOR DRAIN VALVE J6 J...

Page 25: ...TOP SWITCH GND COMPRESSOR FAN 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET J3 KEYBOARD 1 MEMBRANE CONTROLLER ASSEMBLY MCA 1S DRAIN VALVE 26 25 1SOL 24 23 22 NO COM NC ALARM CONTACTS NO NC UNPOWERED R...

Page 26: ...DRAIN VALVE GND EMERGENCY STOP SWITCH COMPRESSOR FAN 1 2 3 31 M 32 1S HPS HIGH PRESSURE CUT OUT WITH MANUAL RESET 24 23 22 NC COM NO 2TS ALARM CONTACTS NO NC UNPOWERED RATING 5A 115 VAC 5A 24 VDC CHA...

Page 27: ...ECTIONS HERE POP RIVET 3 16 BRACKET INSERT BRACKET TM E6X CONDUIT SEALING RING 1 2 WASHER LOCK PLATED 5 16 WASHER FLAT PLATED 1 4 NUT HEX PLATED 1 4 20 BOLT HEX HEAD PLATED 1 4 20 x 0 5 LG WASHER LOCK...

Page 28: ......

Page 29: ...a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r t...

Page 30: ...a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r t...

Page 31: ......

Page 32: ...D IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRI...

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