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•  Fully engage the hammer bar, if one is 

used, to prevent it from disengaging 
violently from the cover as a blow is struck. 

• 

Wipe their hands and the hammer handle 
and maintain a firm grip on the handle to 
avoid  losing control of the hammer while 
swinging and striking. 

• 

Carefully swing the hammer to avoid striking 
themselves, another person and objects 
other than the targeted lugs or hammer bar. 

• 

Avoid swinging the hammer above shoulder 
height. 

 

VALVE SEAT PULLING 

   

DANGER 

The following precautions must be observed by 
operators and maintenance personnel to avoid 
personal injury, death and/or equipment damage 
from contact with the puller, hammer, wedge or 
broken parts from these components when using 
either a hydraulic or wedge valve seat puller.  
Operators or maintenance personnel should: 

Hydraulic Puller 

• 

Wear safety shoes and goggles. 

• 

Chain or tie the jack down as it will jump 
violently when the valve seat disengages 
from the valve deck. 

• 

Check to insure the pressure applied by the 
hydraulic pump does not exceed the 
hydraulic ram maximum pressure rating. 

Wedge Puller 

• 

Grind off any mushroomed material from the 
wedge before use. 

•  Inspect the hammer and wedge to insure 

they are in good condition.  Replace any of 
those parts which are cracked, damaged or 
badly worn. 

• 

Wear safety shoes and goggles. 

• 

Check to insure they have safe footing. 

• 

Fully engage the wedge to prevent it from 
disengaging violently from the cover as a 
blow is struck. 

• 

Wipe their hands and the hammer handle 
and maintain a firm grip on the handle to 
avoid  losing control of the hammer while 
swinging and striking. 

• 

Carefully swing the hammer to avoid striking 
themselves, another person and objects 
other than the targeted wedge. 

• 

Avoid swinging the hammer above shoulder 
height.

COVERS AND GUARDS

 

Covers and guards are intended to not only protect 
against personal injury or death, but to also protect 
the equipment  from foreign object damage. 
 

EQUIPMENT MOVING AND LIFTING 

  

 DANGER 

Heavy equipment including pumps, pump package 
units and components should only be moved or 
lifted by trained, experienced operators, who are 
physically and mentally prepared to devote full 
attention and alertness to the moving and lifting 
operations.  An operator should be fully aware of 
the use, capabilities, and condition of both the 
equipment being moved and the equipment being 
used to move it. 

Make sure the hoist, lift truck, ropes, slings, 
spreader, or other lifting equipment you are using is 
in good condition and has a rated lifting capacity 
equal to or greater than the weight being lifted.  
Lifting devices must be checked frequently for 
condition and continued conformance to rated load 
capacity.  They should then be tagged with the 
inspected capacity together with the date of 
inspection. 

                    

   

DANGER 

 

Personal injury, death and/or equipment 
damage can result from contact with 
moving parts.  All moving parts must be 
equipped with covers and guards.  All 
covers and guards must be securely 
positioned at all times when the unit is in 
operation. 

                    

   

DANGER 

 

Failure to follow safe and proper pump, 
pump package or component lifting or 
moving procedures can lead to personal 
injury, death and/or equipment damage 
from shifting, falling or other unexpected 
or uncontrolled equipment movements. 

Summary of Contents for GD-250

Page 1: ...GARDNER DENVER 3 1 618 Version 1 January 2011 TRIPLEX PISTON PUMP 5 STROKE MODEL GD 250 WELL SERVICE OPERATING AND SERVICE MANUAL Rental Pump Supplied By...

Page 2: ...ed distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair services For...

Page 3: ...operation and minimum downtime DANGER Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored WARNIN...

Page 4: ...tions 7 Crankcase Oil Requirements 16 Gardner Denver Horizontal Pump Recommended System Layout for Proper Performance 16 Net Positive Suction Head Required NPSHR at Fluid Cylinder Suction Connection w...

Page 5: ...ting and Cleaning Danger Notice 5 6 Hydraulic Puller Danger Notice 2 INSTALLATION AND OPERATING INSTRUCTIONS SECTION 2 7 Lifting and Moving Equipment Danger Notice 2 Location 7 Lubrication Packing 12...

Page 6: ...or Temperature Correction Char 21 Wedge Puller Danger Notice 2 LIST OF ILLUSTRATIONS Figure Description Page Figure 1 View of the Eccentric thru the Hood Opening Step 1 18 Figure 2 View of the Eccent...

Page 7: ...g and service manuals should be readily available for operator and maintenance personnel use Read and follow all the precautions and instructions contained in these manuals If any of these documents a...

Page 8: ...e handle to avoid losing control of the hammer while swinging and striking Carefully swing the hammer to avoid striking themselves another person and objects other than the targeted wedge Avoid swingi...

Page 9: ...o lift a pump package unit subassemblies or individual components and you observe the equipment is tilting or appears unbalanced lower the equipment and adjust the lifting device to eliminate these im...

Page 10: ...han every six months if pressures above 2 500 PSI are used in the discharge system or if corrosive flammable or hot over 110 F fluids are being pumped Before starting the pump the first time and perio...

Page 11: ...s must be taken to avoid possible personal injury death and or equipment damage from explosion fire or burns HIGH PRESSURE LIQUID JETTING BLASTING AND CLEANING Pressure or flow directing devices often...

Page 12: ...tion These components should all be tagged with their tested pressure capabilities together with the date testing was performed Always be aware of the pressure level in the system and never connect an...

Page 13: ...supported independently of the pump to insure that no strain is imposed in the pump by misalignment or improperly fitted pipe PRESSURE RELIEF VALVE The pump must be protected from excessive discharge...

Page 14: ...f care is taken to stay within the listed temperature ranges Straight weight oils are also ideal in pumps used indoors when ambient temperatures are controlled The oil level in the pump should be chec...

Page 15: ...the crankcase Drain all water accumulation from the bottom of crankcase Check all nuts and screws and tighten if necessary Fill crankcase with oil of proper grade to proper level Quantity on the data...

Page 16: ...th a valve seat puller Wipe the tapered surface of the valve seat and pump valve deck in the fluid cylinder with a clean cloth Lower the seat into the port taper and then lift slightly and drop If the...

Page 17: ...nd rust in the stuffing box pilot bores in the frame Install the packing in the box Place a new gasket in the stuffing box groove The gasket chamfered edge must face out to prevent gasket pinching whe...

Page 18: ...e placed over a lock pin which has been inserted in a lock pin hole in the gland When using self adjusting packing tighten the gland nut firmly after assembling it metal to metal with the stuffing box...

Page 19: ...ot contaminate the crankcase oil CROSSHEAD AND PINS Crossheads can be removed through the oil stop head openings Crossheads are equipped with straight pins secured on each end by setscrews and locknut...

Page 20: ...re Tighten oil stop head gland to prevent seal movement while pump is in operation These oil stop head seals are nonadjustable When crankcase oil leakage occurs past seals the seals should be replaced...

Page 21: ...the crankcase the oil and filter should be changed Drain and clean out the crankcase before putting in new oil Replace the oil stop head seals before running the pump We recommend oil stop head seals...

Page 22: ...e or grade used A crankcase heater and or an oil heat exchanger may be needed to meet these requirements Crankcase capacity is 12 gallons 45 4 liters WARNING Failure to follow these lubrication requir...

Page 23: ...y into tank outlet 4 A short straight suction line is preferred from the tank to the pump If this is not possible use as few bends as possible and use long radius elbows The smallest portion of the li...

Page 24: ...3 1 618 Page 18 FIGURE 1 STEP 1 FIGURE 2 STEP 2...

Page 25: ...3 1 618 Page 19 FIGURE 3 STEP 3 FIGURE 4 STEP 4...

Page 26: ...d minimum plunger sizes Interpolate between NPSH curves for each plunger size NPSHR is defined at a 3 flow drop below maximum capacity Added suction head above that shown by the curves must be provide...

Page 27: ...3 1 618 Page 21 CORRECTION CHART FOR TEMPERATURE OR VISCOSITY...

Page 28: ...0 592 64 60 20 45 40 3 106 0 35 9 0 3 9 67 45 800 176 81 00 677 73 80 23 35 35 2 120 0 39 9 8 4 1 74 50 900 198 91 00 762 83 00 26 30 31 3 135 0 41 10 7 4 3 82 58 1000 220 100 7 896 92 10 29 20 28 2 1...

Page 29: ...mbly 2 Valve propped open 2 Remove prop 3 Pump cavitating 3 See Cavitation Fluid Knock or Hammer problem 4 Fluid leakage 4 Replace fluid end seals 5 Erroneous gauge reading 5 Recalibrate or replace ga...

Page 30: ...13 Multiple pumps operating in 13 Use a suction stabilizer phase on each pump Separate lines may also be needed Suction or Discharge Line Vibration 1 Line s not supported 1 Install supports or hangers...

Page 31: ...il stop head packing 2 Replace packing 3 Oil level too high in 3 Reduce oil level crankcase 4 Excessive crosshead wear 4 Replace crosshead 5 Pressure in crankcase 5 Clean or replace air breather Oil S...

Page 32: ...temperature 5 Lube oil pump failure 5 Replace oil pump 6 Low oil level in sump 6 Check oil level frequently and add oil as required 7 Contaminated oil in sump 7 Check oil condition frequently 8 Cavita...

Page 33: ...ad Pin 2 0015 2 0020 50 838 50 851 Bore in Connecting Rod Bushing for Eccentric 10 499 10 505 266 675 266 827 Crosshead Pin Diameter 2 0005 2 0000 50 8127 50 8000 Bore in Crosshead for Pin 2 0010 2 00...

Page 34: ...Service Department Telephone 800 682 9868 FAX 217 223 1581 For Domestic parts information Contact Gardner Denver Fluid Transfer Division 2200 South Prospect Oklahoma City OK 73129 Telephone 405 677 57...

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