Airetool ATP III Instruction Manual Download

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For additional product information visit our website at http://www.apextoolgroup.com

Instruction Manual

PL19-6000EN

05/15/2015

ATP III

Electric/Hydraulic Pump

Airetool

Summary of Contents for ATP III

Page 1: ...For additional product information visit our website at http www apextoolgroup com Instruction Manual PL19 6000EN 05 15 2015 ATP III Electric Hydraulic Pump Airetool ...

Page 2: ...min 700 psi 50 bar 535 in3 min 8 8 l min 5 000 psi 350 bar 76 in3 min 1 2 l min 10 000 psi 700 bar 60 in3 min 1 0 l min Relief Valve Adjusment Range 1 400 10 000 psi 70 700 bar Sound Level 85 90 dBA Reservoir Capacity 2 gallons 8 liters Weight with oil 70 lbs 31 8 kg ATP III Electric Hydraulic Pump Specifications Output Flow Rate Note Output flow rate shown is at 60 Hz Flow rate will be approximat...

Page 3: ...e pressure rating of the lowest rated component in the system Read all CAUTIONS WARNINGS and INSTRUCTIONS included with or attached to each product Follow all safety precautions to avoid personal injury or property damage during system operation IMPORTANT RECEIVING INSTRUCTIONS Visually inspect all components for shipping damage If any shipping damage is found notify the carrier at once Shipping d...

Page 4: ... Airetool ATP III gripper type pullers The Airetool HDQ III gripper type pullers RAV III and HDP III spear type tube pullers can also be used with this pump Use only for the designated purpose Do not use in any improper manner that can cause equipment damage and operator injury Copyright protection Apex Tool Group LLC reserves the right to modify supplement or improve this document or the product ...

Page 5: ...e failure DO NOT drop heavy objects on the hoses A sharp impact may cause internal damage to the hose wire strands Applying pressure to a damaged hose may cause it to rupture IMPORTANT Do not lift hydraulic equipment by the hoses or swivel couplers Use the integrated handle and wheeled cage to safely move the pump Keep hydraulic equipment away from flames and heat Excessive heat will soften packin...

Page 6: ...ller by pressing and releasing the ON OFF button The LCD will show the pressure in the retract circuit B port bypass approximately 2500 2800 psi 173 193 bar As the motor starts the valve shifts automatically retracting the tube puller Verify the tube puller is positioned to avoid personal injury or equipment damage before starting motor Shut off the motor by pressing the ON OFF button If no button...

Page 7: ...ocessor does this by shifting the electric control valve to redirect the pump s oil flow between ports This automatic cycling will continue while the pendant Up button is pressed To activate Auto Cycle and adjust the pressure value 1 Activate Auto Cycle by displaying the Automode menu and toggling the setting to On using the shroud arrow buttons Save by pressing the Menu button once 2 Set the desi...

Page 8: ...solenoids the pendant is non operational in local mode C Menus Available The software provides the operator with the following Menus Automode Set tube puller Auto Cycle mode ON or OFF With Automode OFF the menu Set Pres Firmware 5 5 and earlier or HI PRESS Firmware 5 6 and later will not be available and the Set Pres or HI PRESS pressure value has no effect on the pump Set Pres or HI PRESS Only av...

Page 9: ...on off button is held in for more than 3 seconds D Motor Overload Display MTR OVLD The Motor Overload fault is displayed when the electric current drawn by the motor exceeds the pre set limit of the internal circuit breaker The internal circuit breaker will automatically reset once the condition has been corrected however the operator must clear the fault and then press the motor on off button to ...

Page 10: ... once the issue has been resolved A Low Voltage Display LOW VOLT Low Voltage A Low Voltage condition is defined as an operating condition when the main power supply is at or below 80 of nominal voltage While running the pump under this condition the Low Voltage signal will flash on the LCD and the Low Voltage hours will be counted and stored on the control board Normal pump operation is still prov...

Page 11: ...High Press Menu only available with Automode ON This screen allows the operator to set the Advance port pressure value the tube puller will Auto Cycle at Changes in increments of 50 psi 3 5 bar by pressing either the Down or Up Arrow button or keep either button pressed for speed setting Maximum pressure value is 10 000 psi 700 bar Save the setting and step forward by pressing the Menu button NOTE...

Page 12: ... F Low Volt Menu This screen allows the operator to read the number of hours the pump has been operated in low voltage condition Step forward by pressing the Menu button G Advance Menu This screen allows the operator to read the number of hours On Off cycles the Advance solenoid has been operated Toggle between hours and cycles by pushing either the Down or Up Arrow buttons Step forward by pressin...

Page 13: ... Menu With a language shown on the text display the operator can change the display language by pressing the Down or Up Arrow buttons Save the setting and step forward by pressing the Menu button K Diagnose Menu This screen allows the operator to trouble shoot several pendant problems by displaying if the microprocessor has received a signal from the pendant control button No signal indicates the ...

Page 14: ...h a master gauge To access this menu Firmware 5 5 and earlier Set AUTOMODE to ON and go to the Set Pres menu Firmware 5 6 and later Go to the UNITS menu Then press and hold the ON OFF button for 7 seconds ENTRY CODE will appear Then press and hold both the Down Arrow and Up Arrow buttons for 7 seconds Refer to Table A for Pump Calibration sequence Airetool General Instructions Figure 26 Calibratio...

Page 15: ...Calibrating gain is done with two points starting with point B 11 a Motor method Press and release the shroud s ON Off motor button to switch the pump motor on Reading the master gauge apply a pressure of 2 000 psi 138 bar by closing the pump s user adjustable relief valve CAL PT B 2000 psi 138 bar CAL PT B can be set at any pressure value greater than zero First obtain the pressure value on the m...

Page 16: ...pump unit out of the reservoir Be careful not to damage the filter screen 2 Pour all oil out of the reservoir 3 Thoroughly clean the reservoir and magnet with a suitable cleaning agent 4 Remove the pick up filter screen for cleaning CAUTION Do not pull on the screen or the bottom of the intake to avoid possible damage Clean the screen with solvent and a soft brush Reinstall the filter screen 5 Rea...

Page 17: ...leak Internal leak in system component Valve malfunction Return flow or coupler restricted Leaky seal s in hand piece Couplings assembled backwards Auto Cycle mode set to OFF Relief valve setting at or below SET PRES or HI PRESS value SET PRES value below 2 900 psi 200 bar Firmware 5 5 and earlier HI PRESS value below 1 400 psi 96 bar Firmware 5 6 and later Retract flow restricted or blocked Valve...

Page 18: ...Page 18 PL19 6000EN 05 15 2015 Page 18 Figure 29 1 Airetool Electric Hydraulic Pump Assembly 2 ...

Page 19: ... PATP3 9 Plate 2902575 1 PATP3 4 BL Blank Box 8011043 4 4 20 x 3 8 Screw 2990308 1 A 100 66 Strain Relief 8010464 1 30 071 Wire Nut 8566942 1 AART 2 Receptacle 0981264PT 1 DAS2 Blank Box 2902576 1 ATP3 2 Switch 3 Pump Mobility Parts mounted to Roll Cage not shown 2902841 1 ATP3 14 Axle 2902842 8 ATP3 15 U Bolt 2902843 16 ATP3 16 Cap 2902844 2 ATP3 17 Caster 2902845 1 ATP3 18 Caster Bracket 2902846...

Page 20: ...Mexico Apex Tool Group Manufacturing México S de R L de C V Vialidad El Pueblito 103 Parque Industrial Querétaro Querétaro QRO 76220 Mexico Phone 52 442 211 3800 Fax 52 800 685 5560 Detroit Michigan Apex Tool Group 2630 Superior Court Auburn Hills MI 48236 Phone 1 248 393 5640 Fax 1 248 391 6295 Brazil Apex Tool Group Ind Com Ferram Ltda Av Liberdade 4055 Zona Industrial Iporanga Sorocaba São Paul...

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