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When operating a pressure and flow directing 
device, use only equipment which automatically 
shuts off flow when an operator releases hand or 
foot pressure on the pressurized flow trigger control 
to prevent injury if the operator is overpowered or 
becomes disabled.  

  
Check to insure this automatic shut-off equipment is 
operating properly before every use and 

never 

circumvent the automatic shut-off for any reason or 
by any means when operating the equipment. 

 
When operating any type of high pressure liquid 
jetting, blasting or cleaning devices the operators 
must always wear protective clothing including, but 
not limited to, a hard hat with full face visor, heavy 
duty rain coat and pants, boots with nonskid sole 
and safety toe, rubber gloves with rough grip 
surface and ear noise protection. 

 
Full operator attention and alertness are required 
when operating this equipment to avoid personal 
injury, death and/or equipment damage.  The 
operators should take frequent rest breaks and 
cease operations when they become tired or 
distracted. 

 
Before the equipment is started, the work area must 
be inspected and properly prepared to avoid 
personal injury, death and/or damage to equipment.  
Make sure the work area is checked for hazardous 
fumes, has adequate ventilation for engine exhaust 
and sufficient drainage for released fluid.  Check the 
work area for electrical equipment, connections, 
outlets, fixtures, or lines.  If any are present they 
must be made water tight and the electrical power 
to these devices must be shut off to avoid electrical 
shocks from fluid contact.  The work area should be 
clearly marked and roped off to keep unauthorized 
people and vehicles from entering.  Remove all 
loose parts, tools and equipment from the work area 
before beginning operation. 

 
All pressure containing devices including wands, 
nozzles, guns, hoses, connections, etc., should be 
regularly checked for condition.  These components 
should all be tagged with their tested pressure 
capabilities together with the date testing was 
performed.   

Always be aware of the pressure level in the 
system and never connect any equipment to the 
system which has a rated or tested pressure 
capability below the system operating pressure

.  

The equipment must be shut down and the system 
pressure released before changing or disconnecting 
wands, nozzles, guns, hoses, connections or any 
other pressurized system components. 

 
All pressure containing devices including wands, 
nozzles, guns, connections, etc., plus all automatic 
shut-off, pressure and control equipment should be 
treated with care.  Protect them from damage by 
people, objects and vehicles.  

Never

 lay them in 

dirt, mud, ice or other loose material which could 
plug the fluid opening or interfere with their 
operation.  

Never

 use the wand, nozzle, gun, etc. to 

pry loose material off items being cleaned. 

 
Before starting operation in a cold environment, 
check to make sure there is no ice in the fluid 
system and repeat this inspection each time before 
operation is restarted. 

 
Before purchasing wands, nozzles, guns, 
connections, and hose, etc., manufacturers of these 
components should be contacted for detailed 
information on the design and safety features 
incorporated in their products.  After careful study of 
various manufacturers products, we recommend 
that 

only

 those wands, nozzles, guns, connections 

and hose, etc., be considered for purchase that you 
judge to offer the highest quality of design, 
construction and safety, since these components 
are among the most critical to the safe operation of 
high pressure liquid jetting, blasting and cleaning 
equipment. 

   
After you have selected and purchased these 
components, follow the manufacturer’s instructions 
completely in their use. 

 

 

 

In summary, high pressure jetting, blasting and 
cleaning are inherently dangerous, as the 
pressures and flow rates needed to remove 
scale, clean, etc. are sufficient to cause 
personal injury, death and/or equipment damage 
resulting from, but not limited to, any of the 
conditions described in the above Danger 
Notice 
 

Summary of Contents for GD-250

Page 1: ...GARDNER DENVER 3 1 618 Version 1 January 2011 TRIPLEX PISTON PUMP 5 STROKE MODEL GD 250 WELL SERVICE OPERATING AND SERVICE MANUAL Rental Pump Supplied By...

Page 2: ...ed distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair services For...

Page 3: ...operation and minimum downtime DANGER Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored WARNIN...

Page 4: ...tions 7 Crankcase Oil Requirements 16 Gardner Denver Horizontal Pump Recommended System Layout for Proper Performance 16 Net Positive Suction Head Required NPSHR at Fluid Cylinder Suction Connection w...

Page 5: ...ting and Cleaning Danger Notice 5 6 Hydraulic Puller Danger Notice 2 INSTALLATION AND OPERATING INSTRUCTIONS SECTION 2 7 Lifting and Moving Equipment Danger Notice 2 Location 7 Lubrication Packing 12...

Page 6: ...or Temperature Correction Char 21 Wedge Puller Danger Notice 2 LIST OF ILLUSTRATIONS Figure Description Page Figure 1 View of the Eccentric thru the Hood Opening Step 1 18 Figure 2 View of the Eccent...

Page 7: ...g and service manuals should be readily available for operator and maintenance personnel use Read and follow all the precautions and instructions contained in these manuals If any of these documents a...

Page 8: ...e handle to avoid losing control of the hammer while swinging and striking Carefully swing the hammer to avoid striking themselves another person and objects other than the targeted wedge Avoid swingi...

Page 9: ...o lift a pump package unit subassemblies or individual components and you observe the equipment is tilting or appears unbalanced lower the equipment and adjust the lifting device to eliminate these im...

Page 10: ...han every six months if pressures above 2 500 PSI are used in the discharge system or if corrosive flammable or hot over 110 F fluids are being pumped Before starting the pump the first time and perio...

Page 11: ...s must be taken to avoid possible personal injury death and or equipment damage from explosion fire or burns HIGH PRESSURE LIQUID JETTING BLASTING AND CLEANING Pressure or flow directing devices often...

Page 12: ...tion These components should all be tagged with their tested pressure capabilities together with the date testing was performed Always be aware of the pressure level in the system and never connect an...

Page 13: ...supported independently of the pump to insure that no strain is imposed in the pump by misalignment or improperly fitted pipe PRESSURE RELIEF VALVE The pump must be protected from excessive discharge...

Page 14: ...f care is taken to stay within the listed temperature ranges Straight weight oils are also ideal in pumps used indoors when ambient temperatures are controlled The oil level in the pump should be chec...

Page 15: ...the crankcase Drain all water accumulation from the bottom of crankcase Check all nuts and screws and tighten if necessary Fill crankcase with oil of proper grade to proper level Quantity on the data...

Page 16: ...th a valve seat puller Wipe the tapered surface of the valve seat and pump valve deck in the fluid cylinder with a clean cloth Lower the seat into the port taper and then lift slightly and drop If the...

Page 17: ...nd rust in the stuffing box pilot bores in the frame Install the packing in the box Place a new gasket in the stuffing box groove The gasket chamfered edge must face out to prevent gasket pinching whe...

Page 18: ...e placed over a lock pin which has been inserted in a lock pin hole in the gland When using self adjusting packing tighten the gland nut firmly after assembling it metal to metal with the stuffing box...

Page 19: ...ot contaminate the crankcase oil CROSSHEAD AND PINS Crossheads can be removed through the oil stop head openings Crossheads are equipped with straight pins secured on each end by setscrews and locknut...

Page 20: ...re Tighten oil stop head gland to prevent seal movement while pump is in operation These oil stop head seals are nonadjustable When crankcase oil leakage occurs past seals the seals should be replaced...

Page 21: ...the crankcase the oil and filter should be changed Drain and clean out the crankcase before putting in new oil Replace the oil stop head seals before running the pump We recommend oil stop head seals...

Page 22: ...e or grade used A crankcase heater and or an oil heat exchanger may be needed to meet these requirements Crankcase capacity is 12 gallons 45 4 liters WARNING Failure to follow these lubrication requir...

Page 23: ...y into tank outlet 4 A short straight suction line is preferred from the tank to the pump If this is not possible use as few bends as possible and use long radius elbows The smallest portion of the li...

Page 24: ...3 1 618 Page 18 FIGURE 1 STEP 1 FIGURE 2 STEP 2...

Page 25: ...3 1 618 Page 19 FIGURE 3 STEP 3 FIGURE 4 STEP 4...

Page 26: ...d minimum plunger sizes Interpolate between NPSH curves for each plunger size NPSHR is defined at a 3 flow drop below maximum capacity Added suction head above that shown by the curves must be provide...

Page 27: ...3 1 618 Page 21 CORRECTION CHART FOR TEMPERATURE OR VISCOSITY...

Page 28: ...0 592 64 60 20 45 40 3 106 0 35 9 0 3 9 67 45 800 176 81 00 677 73 80 23 35 35 2 120 0 39 9 8 4 1 74 50 900 198 91 00 762 83 00 26 30 31 3 135 0 41 10 7 4 3 82 58 1000 220 100 7 896 92 10 29 20 28 2 1...

Page 29: ...mbly 2 Valve propped open 2 Remove prop 3 Pump cavitating 3 See Cavitation Fluid Knock or Hammer problem 4 Fluid leakage 4 Replace fluid end seals 5 Erroneous gauge reading 5 Recalibrate or replace ga...

Page 30: ...13 Multiple pumps operating in 13 Use a suction stabilizer phase on each pump Separate lines may also be needed Suction or Discharge Line Vibration 1 Line s not supported 1 Install supports or hangers...

Page 31: ...il stop head packing 2 Replace packing 3 Oil level too high in 3 Reduce oil level crankcase 4 Excessive crosshead wear 4 Replace crosshead 5 Pressure in crankcase 5 Clean or replace air breather Oil S...

Page 32: ...temperature 5 Lube oil pump failure 5 Replace oil pump 6 Low oil level in sump 6 Check oil level frequently and add oil as required 7 Contaminated oil in sump 7 Check oil condition frequently 8 Cavita...

Page 33: ...ad Pin 2 0015 2 0020 50 838 50 851 Bore in Connecting Rod Bushing for Eccentric 10 499 10 505 266 675 266 827 Crosshead Pin Diameter 2 0005 2 0000 50 8127 50 8000 Bore in Crosshead for Pin 2 0010 2 00...

Page 34: ...Service Department Telephone 800 682 9868 FAX 217 223 1581 For Domestic parts information Contact Gardner Denver Fluid Transfer Division 2200 South Prospect Oklahoma City OK 73129 Telephone 405 677 57...

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