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3-1-618    Page 5 

FLAMMABLE, HOT, COLD OR CORROSIVE  
FLUID PUMPING 

 

Never operate a pump which is pumping hot, cold, 
or corrosive fluids when any part of the pump, 
suction system or discharge system is leaking.  
Stop the pump immediately if any leakage is 
observed.  Keep all flame, sparks, or hot objects 
away from any part of the pump, suction system, or 
discharge system.  Shield the pump, suction system 
and discharge system to prevent any flammable, 
hot, cold or corrosive fluid leakage from dripping or 
spraying on any components, flame, sparks, hot 
objects or people.  Inspect the gaskets and seals for 
fluid leakage frequently and replace all worn or 
leaking parts. 

 
Selection of the proper gaskets and seals is even 
more critical when, hot, cold or corrosive fluids are 
being pumped than when other, inherently less 
dangerous fluids are used.  Contact a Gardner 
Denver service representative for assistance in 
selecting the proper gaskets and seals before 

 

beginning operation. 

 

 
Before beginning pumping operations or starting the 
pump power source (whether an engine or electric 
motor) check the atmosphere all around the 
pumping site for the presence of flammable or 
explosive vapors.  Do not begin operation and stop 
ongoing operation if flammable or explosive vapors 
are detected.  Hot surfaces, sparks, electric current 
or engine exhaust could ignite flammable or 
explosive vapors.  Each engine used as a power 
source on pumping units where flammable or 
explosive vapors could form should be equipped 
with an air inlet shut-off.  If flammable or explosive 
vapors are present in the pumping site atmosphere, 
an engine could continue to run on these vapors 
even after the engine fuel line is shut-off if an air 
inlet shut-off is not used. 

 
In addition, on pumping units used where flammable 
or explosive vapors could form, all electric motors 
used as power sources must be of explosion proof 
construction and all electrical components and 

wiring must meet the current National Electrical 
Code for explosive atmospheres. 

 
These precautions must be taken to avoid possible 
personal injury, death and/or equipment damage 
from explosion, fire or burns. 

 

 

HIGH PRESSURE LIQUID JETTING, BLASTING 
AND CLEANING 

 

 
Pressure or flow directing devices often receive 
pressurized flow through flexible hoses, which can 
burst if they are kinked, cut, abraded or are 
otherwise worn, damaged or pressured above their 
rated capacity.  Protect the hose and connections 
from damage by people, objects and vehicles.  A 
broken, cut or otherwise burst hose can release 
pressurized fluid which may cause personal injury, 
death and/or equipment damage. 

 
High pressure fluid from hand held or hand directed 
pressure and flow directing devices may overpower 
an operator’s ability to control or direct the device, 
which could lead to personal injury, death and/or 
equipment damage.  The operator must brace 
against the backward thrust of a hand held device.  
In addition, a safety harness or safety net must be 
used when working in an area where the operator 
could be injured in a fall.  Stand to the side of any 
tubing or container being sprayed to avoid back 
spray and never operate a hand held device above 
shoulder level. 

 
Never direct the pressurized fluid stream at yourself 
or any other person, control valves, the pump, pump 
drive, suction or discharge systems.  The 
pressurized stream can cause serious personal 
injury or death and can also change valve or control 
settings which could dangerously increase the 
delivery pressure to the pressure and flow directing 
device. 

 
 

  

 DANGER 

 

Extreme caution must be exercised by 
trained and experienced operators when 
flammable, hot, cold or corrosive fluids 
are being pumped in order to avoid 
personal injury, death and/or equipment 
damage due to explosion, fire, burn, 
extreme cold or chemical attack. 

  

 DANGER 

 

Extreme caution must be exercised if any 
type of wand, gun, nozzle or any other 
pressure and flow directing device is 
attached to the pump discharge system 
for use in jetting, blasting, cleaning, etc.  
This type of equipment must be used with 
utmost care by trained, experienced 
operators.  High pressure fluid streams 
can either by direct contact or by 
propelling loose objects, cause serious 
personal injury or death to the operators 
and/or other persons. 

Summary of Contents for GD-250

Page 1: ...GARDNER DENVER 3 1 618 Version 1 January 2011 TRIPLEX PISTON PUMP 5 STROKE MODEL GD 250 WELL SERVICE OPERATING AND SERVICE MANUAL Rental Pump Supplied By...

Page 2: ...ed distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair services For...

Page 3: ...operation and minimum downtime DANGER Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored WARNIN...

Page 4: ...tions 7 Crankcase Oil Requirements 16 Gardner Denver Horizontal Pump Recommended System Layout for Proper Performance 16 Net Positive Suction Head Required NPSHR at Fluid Cylinder Suction Connection w...

Page 5: ...ting and Cleaning Danger Notice 5 6 Hydraulic Puller Danger Notice 2 INSTALLATION AND OPERATING INSTRUCTIONS SECTION 2 7 Lifting and Moving Equipment Danger Notice 2 Location 7 Lubrication Packing 12...

Page 6: ...or Temperature Correction Char 21 Wedge Puller Danger Notice 2 LIST OF ILLUSTRATIONS Figure Description Page Figure 1 View of the Eccentric thru the Hood Opening Step 1 18 Figure 2 View of the Eccent...

Page 7: ...g and service manuals should be readily available for operator and maintenance personnel use Read and follow all the precautions and instructions contained in these manuals If any of these documents a...

Page 8: ...e handle to avoid losing control of the hammer while swinging and striking Carefully swing the hammer to avoid striking themselves another person and objects other than the targeted wedge Avoid swingi...

Page 9: ...o lift a pump package unit subassemblies or individual components and you observe the equipment is tilting or appears unbalanced lower the equipment and adjust the lifting device to eliminate these im...

Page 10: ...han every six months if pressures above 2 500 PSI are used in the discharge system or if corrosive flammable or hot over 110 F fluids are being pumped Before starting the pump the first time and perio...

Page 11: ...s must be taken to avoid possible personal injury death and or equipment damage from explosion fire or burns HIGH PRESSURE LIQUID JETTING BLASTING AND CLEANING Pressure or flow directing devices often...

Page 12: ...tion These components should all be tagged with their tested pressure capabilities together with the date testing was performed Always be aware of the pressure level in the system and never connect an...

Page 13: ...supported independently of the pump to insure that no strain is imposed in the pump by misalignment or improperly fitted pipe PRESSURE RELIEF VALVE The pump must be protected from excessive discharge...

Page 14: ...f care is taken to stay within the listed temperature ranges Straight weight oils are also ideal in pumps used indoors when ambient temperatures are controlled The oil level in the pump should be chec...

Page 15: ...the crankcase Drain all water accumulation from the bottom of crankcase Check all nuts and screws and tighten if necessary Fill crankcase with oil of proper grade to proper level Quantity on the data...

Page 16: ...th a valve seat puller Wipe the tapered surface of the valve seat and pump valve deck in the fluid cylinder with a clean cloth Lower the seat into the port taper and then lift slightly and drop If the...

Page 17: ...nd rust in the stuffing box pilot bores in the frame Install the packing in the box Place a new gasket in the stuffing box groove The gasket chamfered edge must face out to prevent gasket pinching whe...

Page 18: ...e placed over a lock pin which has been inserted in a lock pin hole in the gland When using self adjusting packing tighten the gland nut firmly after assembling it metal to metal with the stuffing box...

Page 19: ...ot contaminate the crankcase oil CROSSHEAD AND PINS Crossheads can be removed through the oil stop head openings Crossheads are equipped with straight pins secured on each end by setscrews and locknut...

Page 20: ...re Tighten oil stop head gland to prevent seal movement while pump is in operation These oil stop head seals are nonadjustable When crankcase oil leakage occurs past seals the seals should be replaced...

Page 21: ...the crankcase the oil and filter should be changed Drain and clean out the crankcase before putting in new oil Replace the oil stop head seals before running the pump We recommend oil stop head seals...

Page 22: ...e or grade used A crankcase heater and or an oil heat exchanger may be needed to meet these requirements Crankcase capacity is 12 gallons 45 4 liters WARNING Failure to follow these lubrication requir...

Page 23: ...y into tank outlet 4 A short straight suction line is preferred from the tank to the pump If this is not possible use as few bends as possible and use long radius elbows The smallest portion of the li...

Page 24: ...3 1 618 Page 18 FIGURE 1 STEP 1 FIGURE 2 STEP 2...

Page 25: ...3 1 618 Page 19 FIGURE 3 STEP 3 FIGURE 4 STEP 4...

Page 26: ...d minimum plunger sizes Interpolate between NPSH curves for each plunger size NPSHR is defined at a 3 flow drop below maximum capacity Added suction head above that shown by the curves must be provide...

Page 27: ...3 1 618 Page 21 CORRECTION CHART FOR TEMPERATURE OR VISCOSITY...

Page 28: ...0 592 64 60 20 45 40 3 106 0 35 9 0 3 9 67 45 800 176 81 00 677 73 80 23 35 35 2 120 0 39 9 8 4 1 74 50 900 198 91 00 762 83 00 26 30 31 3 135 0 41 10 7 4 3 82 58 1000 220 100 7 896 92 10 29 20 28 2 1...

Page 29: ...mbly 2 Valve propped open 2 Remove prop 3 Pump cavitating 3 See Cavitation Fluid Knock or Hammer problem 4 Fluid leakage 4 Replace fluid end seals 5 Erroneous gauge reading 5 Recalibrate or replace ga...

Page 30: ...13 Multiple pumps operating in 13 Use a suction stabilizer phase on each pump Separate lines may also be needed Suction or Discharge Line Vibration 1 Line s not supported 1 Install supports or hangers...

Page 31: ...il stop head packing 2 Replace packing 3 Oil level too high in 3 Reduce oil level crankcase 4 Excessive crosshead wear 4 Replace crosshead 5 Pressure in crankcase 5 Clean or replace air breather Oil S...

Page 32: ...temperature 5 Lube oil pump failure 5 Replace oil pump 6 Low oil level in sump 6 Check oil level frequently and add oil as required 7 Contaminated oil in sump 7 Check oil condition frequently 8 Cavita...

Page 33: ...ad Pin 2 0015 2 0020 50 838 50 851 Bore in Connecting Rod Bushing for Eccentric 10 499 10 505 266 675 266 827 Crosshead Pin Diameter 2 0005 2 0000 50 8127 50 8000 Bore in Crosshead for Pin 2 0010 2 00...

Page 34: ...Service Department Telephone 800 682 9868 FAX 217 223 1581 For Domestic parts information Contact Gardner Denver Fluid Transfer Division 2200 South Prospect Oklahoma City OK 73129 Telephone 405 677 57...

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