Furuno CSH-5LMARK-2 Installation Manual Download Page 75

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Summary of Contents for CSH-5LMARK-2

Page 1: ...tion Sensor option 1 17 1 8 DC AC Inverter option 1 17 2 WIRING 2 1 2 1 General Description for Cabling 2 1 2 2 Hull unit Pre amplifier Unit 2 3 2 3 Transceiver Unit 2 8 2 4 Processor Unit 2 11 2 5 Synchronizing Transmission with Other Equipment 2 16 2 6 DC AC Inverter 2 20 3 ADJUSTMENTS 3 1 3 1 Measuring TX Output 3 1 3 2 Heading Alignment 3 2 3 3 Setting for External Equipment 3 3 3 4 Setting GP...

Page 2: ...7KH SDSHU XVHG LQ WKLV PDQXDO LV HOHPHQWDO FKORULQH IUHH 85812 XWKRUL HG LVWULEXWRU HDOHU VKLKDUD FKR 1LVKLQRPL D 3 1 81 3ULQWHG LQ DSDQ OO ULJKWV UHVHUYHG 6 3 3XE 1R 0 70 6 0 5 ...

Page 3: ...esponsibility for any damage associated with improper installation Install the specified transducer tank in accordance with the installation instructions If a different tank is to be installed the shipyard is solely respon sible for its installation and it should be installed so the hull will not be damaged if the tank strikes an object The tank or hull may be damaged if the tank strikes an object...

Page 4: ... the equipment at sea trial Raising lowering transducer 16 kn max Transducer completely lowered 18 kn max Exceeding above limits will damage the equipment and void the warranty The zinc block near the transducer must be replaced yearly The junction between the transducer and main shaft may corrode which can result in loss of the transducer or water leakage inside the ship Replace the zinc block ye...

Page 5: ...icator AD Converter Speed Log E S Interface Remote Controller Speaker Hull Unit CSH 5040 A 600 stroke CSH 5041 A 400 stroke Standard supply Option User supply Transceiver Unit CSH 5130 A 5L Motion Sensor MS 100 Pre amplifier Unit CSH 5020 A 100 115 200 220 240 VAC 1ø 50 60 Hz DC AC Inverter TR 2451 24 VDC 24 VDC Ship s Mains ...

Page 6: ... 05310 000 069 067 10S1562 5 m S10 6 30 38P CP10 05320 000 069 068 10S1562 5 m S10 6 50 38P CP10 05330 000 069 069 S10 7 10 10S1563 10 m S10 6 15 38P CP10 05340 000 069 070 10S1563 10 m S10 6 30 38P CP10 05350 000 069 072 10S1563 10 m S10 6 50 38P CP10 05360 000 069 073 S10 7 15 10S1564 15 m S10 6 15 38P CP10 05370 000 069 074 10S1564 15 m S10 6 30 38P CP10 05380 000 069 075 10S1564 15 m S10 6 50 ...

Page 7: ...COM 2P 6C 10M 000 146 501 10 m CSH 5130 A 5L 1 Input voltage 60 100 VAC 72 220 VAC 2 Frequency 55 kHz 68 kHz CSH A 1 Stroke 5040 600 stroke or 5041 400 stroke 2 Frequency 55 kHz or 68 kHz 3 Tank N None S Steel F FRP 4 Shaft length 13 1300 mm 15 1550 mm 23 2350 mm 40 4065 mm 94 945 mm Name Type Code No Qty Remarks DC AC Inverter TR 2451 000 146 774 1 set E S Interface VI 1100A 000 023 025 1 set Ret...

Page 8: ...EQUIPMENT LISTS vi This page is intentionally left blank ...

Page 9: ...of direct sunlight Keep equipment away from air conditioner The useable temperature range of the display unit is 0 C 50 C Provide sufficient ventilation Select location where vibration is minimal Locate the equipment away from magnets or equipment generating magnetic fields Keep the transducer cable away from oil Oil can corrode the cable Do not expose the transducer to hot water Hot water can dam...

Page 10: ...in comparison with off the keel In case the hull unit cannot be installed on the keel the center of the retraction tank should be within 1 m of the keel so as to prevent a rolling effect Installation position of hull unit 2 Select a place where interference from other equipment is minimal The hull unit should be at least 2 5 m away from the transducers of other equipment 3 An obstacle in the fore ...

Page 11: ...nd of the tank refer ring to the table below so that the transducer is fully protruded beyond the keel when it is lowered Refer to the tank installation method at the end of this manual Welding Bead Tank guide Bow Welding Bead Tank Installation Method Tank Cutting When the length of tank is 1000 mm 750 mm 600 travel shaft length 1300 550mm 400 travel shaft length 945 When the length of tank is 100...

Page 12: ...rily with the shaft retainer The shaft retainer should be secure enough to prevent shaft rotation Installing main shaft Name Diameter Remarks Wrench M10 Hex size 17 mm Double ended wrench is recom mended M20 Hex size 30 mm Pipe wrench I55 mm Used for fastening cable gland Socket set screw wrench M6 Hex size 3 mm Used for fixing main body flange Main body flange Flat washer Raise lower drive assemb...

Page 13: ...e main shaft to the transducer Note The transducer should be screwed into the main shaft by 50 mm Installing transducer Use suitable roller knife to cut sheath Main shaft length 70 mm Gasket When it is difficult to pass the transducer cables through the flat washers gasket and the cable gland unbind the transducer cables and pass them one by one Cable gland Flat washer Grease shaft 50 mm Hold this...

Page 14: ...e Push the grease cotton into the main body flange f Tighten the grease cotton retainer Installing grease cotton WARNING WARNING Inscribe line referring to bow mark on transducer Fastening band Gasket Cable gland Flat washer Tighten cable gland securely for a gap of 3 mm Bow mark Shaft retainer When assembling the hull unit fasten the fastening band with the torque of 6 to 8 N m If torque is less ...

Page 15: ...pe M10 55 Align with bow mark on transducer M10 Spring washer M10 Spring washer M10 Spring washer CAUTION Ship s bow Tank guide Install zinc block as near as possible to the tank guide Zinc block Shaft diameter ø55 The zinc block must be replaced yearly The junction between the transducer and main shaft may corrode which can result in loss of the transducer or water leakage inside the ship Orient ...

Page 16: ...ction tank Anti vibration stays should be fixed to directions of ship s bow stern and port starboard Anti vibration stay M20 Nut M20 Spring washer M20 Flat washer Gasket Raise lower drive assembly Orient the raise lower drive as shown above to reduce shock and vibration caused by pitching and rolling at the assembly M20 80 8 pcs Bow 45 Anti vibration stay ...

Page 17: ...k Guide CSH 504 804 703 006 979 160 00 1 Zinc Ring For Main Shaft CSH 5 000 802 966 00 1 Hex Head Screw M20u80 000 162 826 10 8 Hexagonal Nut M20 000 167 476 10 8 Spring Washer M20 000 167 401 10 8 Flat Washer M20 000 167 452 10 16 Screw Wrench AL0500 000 167 051 10 1 Fastening Band 2X 44 60 000 801 924 00 1 Cable Fixing Band HP 18N 000 162 504 10 5 HP 5N 000 162 508 10 2 WARNING Bow mark Bow Tigh...

Page 18: ... with the ratchet wrench Confirm that the transducer moves upward downward smoothly Cable Gland 10 044 2302 1 100 112 601 10 1 Flat Washer 10 044 2303 2 100 112 612 10 2 Gasket 10 044 2304 1 100 112 621 10 1 Connector Puller 10 044 2431 0 100 122 480 10 1 Name Type Code No Qty Remarks CAUTION Turn off the POWER switch on the hull unit before manually raising or lowering the transducer with the rat...

Page 19: ...h the mounting angles 2 pcs from the pre amplifier unit 2 Fix the mounting angles onto the hull unit with M6u12 hex bolts Hex bolts are supplied with the hull unit 3 Using the M6u12 bolts removed at step 1 fix the pre amplifier unit to the mounting angles Mounting pre amplifier unit Mounting angle 2 pcs M6 12 8 pcs Pre amplifier unit ...

Page 20: ...t weights 20 kg For that reason reinforce the mounting area if necessary especially for mounting on a bulkhead Secure the maintenance space shown in drawing at the back of this manual for ease of maintenance and service The maximum cable length between transceiver unit and pre amplifier unit is 5 10 or 15 m Transceiver unit mounting dimensions 50 50 281 288 300 500 240 1 505 1 Maintenance space Al...

Page 21: ... the rubber feet can be used when the unit is not permanently fixed 1 5 1 Non permanent mounting Attach four rubber feet supplied at the bottom of the control unit and then place the unit on the selected location 1 5 2 Permanent mounting The control cable can be passed from the hole at the bottom of the control unit Installation with the KB fixing plate 1 Fix the KB fixing plate supplied as access...

Page 22: ...f 30 mm in diameter in the desktop to pass the control cable from the bottom of the control unit To run the cable from the bottom of the control unit see the next page 4 Screw in four hex bolts M5u12 supplied as accessories from the under side of the table to fix the control unit When the supplied bolts are not long enough use the locally supplied bolts with their length the thickness of the deskt...

Page 23: ...ith two screws spring washers flat washers and nuts supplied with accessories to fix the control cable as shown in the illustration below Changing the cable location 5 Reattach connectors J1 and J2 removed at step 3 6 Fasten six screws to assemble the control unit J3 J1 J2 Default hole location Screws M4 8 8 pcs Remove this cable clamp Remove these two connectors Default hole location Screws M4 8 ...

Page 24: ...ot proper operation error or noise filled video may result Locations of earth CAUTION Attach protective earth ground securely to the ship s body The protective earth ground is required for the transceiver unit and DC AC inverter option to prevent electrical shock Transceiver unit Protective earth Pre amplifier unit Ground Processor unit DC AC inverter Protective earth Ground ...

Page 25: ...ng area should be minimal Locate the unit away from areas subject to water splash The ambient temperature should not exceed 50 C 1 7 2 Mounting procedure Orient the FORE mark on the unit toward the ship s bow and mount the unit within 5 of horizontal in all directions For the offset see Chapter 3 Mounting of motion sensor 1 8 DC AC Inverter option The optional DC AC inverter is required when the s...

Page 26: ...1 MOUNTING 1 18 This page is intentionally left blank ...

Page 27: ...of the TX cable is 5 m 10 m or 15 m long cable is available Both ends of the cable are fabricated at the factory However the connector housing is not attached to the pre amplifier unit end so that the cable can easily be run through conduit pipe if necessary Insert contact pins of the TX cable to the connector housing at installation referring to the interconnection diagram Note that the cover pla...

Page 28: ...10S1562 5 m 10S1583 10 m 10S1584 15 m S06 6 10 5 5P 10 m Motion sensor MS 100 Processor unit Processor cable ø18 3 S10 6 15 15 m S10 6 30 30 m S10 6 50 50 m REMOTE CN A1 Ship s mains 100 115 200 220 240 VAC 1ø 50 60 Hz DPYCY 4 Shipyard arrangement 50 m DC AC inverter TR 2451 Ship s mains 24 VDC Control unit DPYCY 6 Shipyardarrangement 5 m 1 Fabricate cables locally 2 For other connection of extern...

Page 29: ...A and B as shown below Cable clamp 2 3 Adjust the cable length between the cable clamps A and B as follows 4 Adjust slack of the other ten cables so that it becomes the same as the ones ad justed at step 3 Tighten the cable clamps A and B 600 mm Travel type 400 mm Travel type Length of cable between A a and B a 660 mm 580 mm Length of cable between A u and B u 690 mm 610 mm Cable clamp A Raise low...

Page 30: ...1 BRN R1 YEL B1 YEL R1 GRN B1 GRY B1 WHT B1 BRN B2 BRN B4 GRN R1 GRY R1 WHT R1 BRN R2 YEL B2 YEL R2 GRN B2 GRN R2 GRY B2 WHT R2 GRY R2 WHT B2 BRN B3 BRN R3 YEL B3 YEL R3 GRN B3 GRY B3 WHT B3 BRN R4 YEL B4 GRN R3 GRY R3 WHT R3 GRY B4 YEL R4 GRN R4 B4 GRN GRY R4 T T S S R R P P J J K K L L M M N N D D E E F F H H A A B B C C Z X Y V W R S T U L M N P E F H J K A B C D Note 1 Wire differentiation 2 B...

Page 31: ...ties At this stage do not connect the slip on lugs to the cables on the right side 2 6 10 11 7 and 3 Below is the order to connect cables 10P5610 10P5610 P2 P2 P1 P1 C D A B P2 P2 P1 P1 A B P2 P2 P1 P1 A B P2 P2 P1 P1 A B P2 P2 P1 P1 A B P2 P2 P1 P1 A B P3 P3 P3 P3 P3 P3 P3 P3 P3 P3 P3 P3 6 6 6 䐟䐡䐢䐠䐦䐤䐪䐨䐧䐩䐣䐥 Connector for transducer cable P1 P3 x 12 Cable No of transducer cable RX cable ...

Page 32: ...wn below and plug in the connectors Pass the RX cable under the board RX cable connection 6 Plug in the slip on lugs of transducer cables to P1 1 Note Cable and connection numbers are marked on the side of each connector as shown below Cable tie Slip on lug Connector No Cable No P2 P1 Run cables through this space 5 1 3 7 RX TX HULL 12 9 11 10 4 8 6 2 Cable clamp Clamp point marking Transducer cab...

Page 33: ...cables to the hull unit body with cable clamps Fixing the hull cable For 400 mm transducer travel type hull unit HP 18N HP 5N For 400 mm transducer travel type hull unit make sure that the cable does not touch the flange Hull cable Fix cables to hull unit body with screw Hull cable ...

Page 34: ...he power cable connected to the transceiver unit are fitted with connectors and lugs Connector and terminal board location in transceiver unit TRCPU 10P6615 10P7051 TRCPU 10P6615 10P7051 BMF 10P6613 10P7052 BMF 10P6613 10P7052 10P6617 10P6627 10P6617 10P6627 ...

Page 35: ...connected to the chassis as shown below 2 3 2 Connecting RX cable The connector numbers are marked on respective plugs Connect them referring to the instruction at the back of the front panel of the transceiver unit Note CN B41C CN B41D are provided on the both PAMP Boards and you may use either side Connecting of Processor and RX cables PCB fixing plate Ground wire Connector No TX cable Transceiv...

Page 36: ...e terminal board and back of the front lid of the transceiver unit change the mark position for the used fuse Connections at TB B1 2 3 4 How to unplug the XH connector If making a wrong connection of XH connector use the XH connector puller to unplug the XH connector XH connector puller Ship s mains Fuse 100 110 115 VAC 7 A 125 V 200 220 240 VAC 4 A 250 V 40 5 100 1 2 FV5 5 4 TB B1 Vinyl sheath Ar...

Page 37: ...cation of processor cable Connecting contact pins A special crimping tool is necessary for connection of wires to the contact pins of 38P connector In addition a pin extractor should be used to remove the contact pin from the connector housing The following describes how to crimp and extract the contact pin Tools for crimping extracting contact pins Twisted pair wire Binding tape Armor Vinyl sheat...

Page 38: ...nto the connector housing refer ring to the drawing below or the interconnection diagram at the back of this manual Inserting pins contact BRN B1 BRN R1 YEL B1 YEL R1 GRN B1 GRY B1 WHT B1 BRN B2 BRN B4 GRN R1 GRY R1 WHT R1 BRN R2 YEL B2 YEL R2 GRN B2 GRN R2 GRY B2 WHT R2 GRY R2 WHT B2 BRN B3 BRN R3 YEL B3 YEL R3 GRN B3 GRY B3 WHT B3 BRN R4 YEL B4 GRN R3 GRY R3 WHT R3 GRY B4 YEL R4 GRN R4 B4 GRN GR...

Page 39: ...sh in the head of the pin extractor The retaining spring will come free and contact pin can be removed Pin extractor Clamping cable Secure the cable with cable clamp at the shield and armor Clamping cable 2 4 2 Other connections Connection of processor unit Shield and armor Cable clamp Anticorrosive sheath Remote controller NMEA1 CIF1 NMEA2 CIF2 E S Gyro AD converter Speed log current indicator Ex...

Page 40: ...nd vinyl sheath DPYCY Connector case Connector case Insert the wire to connector case and solder the wire to the pin Clamp tape conductor with a connector clamp for grounding Insert the wire to connector case and solder the wire to the pin Wrap drain wire with tape conductor for grounding Clamp the sheath with connector clamp of connector case Scrape the paint for grounding 3 25 Sheath Core Armor ...

Page 41: ...pass HDM Heading magnetic bearing HDT Heading true 2 VTG Course over ground speed VD VHW Water speed heading LC RMA Recommended minimum specific Loran C data 3 RMC Recommended minimum specific GPS data DBT Depth below transducer Ver 1 5 DBS Depth below sea level DPT Depth below transducer plus offset value Ver 2 0 MTW Water temperature VD VDR Water current single layer VD CUR Water current multi l...

Page 42: ...put 2 5 Synchronizing Transmission with Other Equip ment 2 5 1 Synchronizing transmission with another CSH 5LMARK 2 When two CSH 5LMARK 2s are installed connect them as shown below so that the transmission of the second sonar is synchronized with that of the first Wiring Connecting two CSH 5LMARK 2s Data No Information 5 Target position L L 5 6 1 2 J11 J11 1st sonar 2nd sonar Processor unit Proces...

Page 43: ... Board in the processor unit as follows Location of DIP switch S4 Menu setting On 2nd sonar set EXT KP SYNC to ON at the System menu Refer to the operator s manual for the procedure DIP switch 1st sonar 2nd sonar S4 2 ON S4 2 OFF 10P7049A S4 EXT KP J11 MAIN Board ...

Page 44: ...nder or sonar DIP switch setting Set DIP switch S4 1 on MAIN Board as below Positive KP OFF Negative KP ON Menu setting Set EXT KP SYNC to ON at the System menu Refer to the operator s manual for the procedure 3 4 J11 EXT KP GND The CSH 5LMARK 2 accepts KP with an amplitude of 5 V to 15 V 1 2 J11 Current loop Voltage signal Processor unit Processor unit MAIN Board 10P7049A MAIN Board 10P7049A E S ...

Page 45: ... of sonar make the connections shown below How to output CSH 5LMARK 2 s KP to external equipment DIP switch setting S4 2 Transmission trigger OFF Negative ON Positive 7 8 J11 5V 0 5 6 J11 Voltage signal Processor unit Current loop Processor unit MAIN Board 10P7049A MAIN Board 10P7049A INT KP H INT KP C INT KP GND E S Sonar E S Sonar ...

Page 46: ...Y 6 or equivalent max 5 m be tween the ship s mains and the DC AC inverter For output 100 VAC use JIS Japan Industrial Standards cable DPYCY 4 or equivalent max 50 m 10 8 80 FV5 5 6 DC input Local supply FV5 5 4 AC output Local supply Wind vinyl tape Lay the armor in the cable gland ...

Page 47: ...x PULSE LENGTH 10 Max VER BEAMWIDTH NARROW RANGE 200 m WARNING WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual Only qualified personnels are allowed to work inside the equipment ELECTRICAL SHOCK HAZARD Waveform measured across Vout and Vout Channel No Test Point Location 1 0 ms division 200 V division 5 0 μs division 100 V division 5 3 1 6 4 2 ...

Page 48: ... control to choose MENU MODE 5 Use the GAIN control to choose SYSTEM to show the System menu System menu 6 Rotate the RANGE control to select HEADING ADJ 7 Rotate the GAIN control to set value so a target directly ahead in bow direction is displayed at 12 o clock CH Vout CH Vout CH Vout 1 100 Vpp 5 240 Vpp 9 175 Vpp 2 100 Vpp 6 240 Vpp 10 175 Vpp 3 175 Vpp 7 240 Vpp 11 100 Vpp 4 175 Vpp 8 240 Vpp ...

Page 49: ...ENU MODE SONAR SOUNDER MARKS SYSTEM DIMMER 10 DISP SELECT TEMP CURRENT HEADING ADJ 0 AUTO RETRACT OFF OFF 5 16kn OFF SPEED MESSAGE ON OFF EXT KP SYNC OFF ON AUTO TRAIN SPD LOW HIGH AUTO TILT SPD LOW HIGH UNIT METERS FEET FATHOMS PA BRA SHIP S SPD BR LOG GYRO CURRENT NAV DATA GYRO NAV LOG PULSE 200 400 PORT1 BAUDRATE 19200 9600 4800 2400 PORT1 FORMAT NMEA CIF PORT2 BAUDRATE 19200 9600 4800 2400 POR...

Page 50: ...ORT 2 BAU DRATE appropliately 2 Rotate the GAIN control to choose item among 2400 4800 9600 and 19200 LOG GYRO Use data from the speed log connected to LOG port as ship s speed data from gyrocompass connected to GYRO port as ship s course CURRENT Use data from the current indicator connected to NMEA1 CIF1 or NMEA2 CIF2 port NAV DATA Use data from the equipment set at NAV DATA described on next pag...

Page 51: ...eckoning Priority GPS LC DR 1 Rotate the RANGE control to select NAV DATA 2 Rotate the GAIN control to choose item appropriately Select DR when using the equipment connected to GYRO port and LOG port 3 4 Setting GPS Navaid Smoothing If position data from the GPS navigator is not smooth set DIP switch S2 in the proces sor unit as below to smooth it Location of DIP switch S2 and S3 3 4 GPS course ch...

Page 52: ...When using the E S interface to connect an echo sounder adjust the video signal with the potentiometer R142 on the MAIN Board in the processor unit Location of R142 1 Rotate R142 so that the line on it locates at the center position 2 Set the SOUNDER MENU as below GAIN 10 CLUTTER 0 3 On the SOUNDER MENU set E S INT REJECT to ON 4 Set GAIN to 0 on the SOUNDER MENU Jumper NMEA Ver1 5 CIF or NMEA Ver...

Page 53: ...nd the ship anchored and also with the ship running at the speed normally used while the sonar is in use 3 7 2 Recording proper setting at sea trial Record the suitable settings of controls and switches and take a photograph of the so nar picture as reference for later service 0 kn 800 m 5 0 N 5 F 5 0 800 m 5 0 N 5 F 5 0 Ship anchored Ship at cruising speed NL RANGE GAIN TVG TILT DEPTH NL RANGE GA...

Page 54: ...3 ADJUSTMENTS 3 8 This page is intentionally left blank ...

Page 55: ...YCY 4 0 75mm2 1 11mm 17 7mm TTYCY 4S 0 75mm2 1 11mm 21 1mm TTYCY 4SLA 0 75mm2 1 11mm 19 5mm TTYCYS 1 0 75mm2 1 11mm 12 1mm TTYCYS 4 0 75mm2 1 11mm 18 5mm TTYCYSLA 1 0 75mm2 1 11mm 11 2mm TTYCYSLA 4 0 75mm2 1 11mm 17 9mm EX TTYCYSLA 4 MPYC 4 Designation type of twisted pairs Designation type of cores 1 2 3 4 5 6 1 2 3 4 Cables listed in the manual are usually shown as Japanese Industrial Standard J...

Page 56: ...h its top portion protruded beyond the top of the hull unit If the cut length of the main shaft is less than 50 mm use it without cutting it The water proofing attachment is not necessary Note however that protrusion length of the transduc er is reduced 2 Cut the main shaft to the necessary length It is recommended to use a machine lathe to cut the main shaft Chamfer the top of the main shaft as s...

Page 57: ...lange and assemble the hull unit Refer to chapter 1 for the assembling procedure 6 Clean the top of the main shaft with alcohol apply bond Loctite 601 and install the water proofing attachment Tighten the M6 socket set screws with a torque of 3 92 N m to 4 9 N m 7 Assemble the hull unit completely taking the following points into account 1 The shaft retainer should be in contact with the waterproo...

Page 58: ... limit switch position 3 Assemble the hull unit completely taking the following points into account Refer to chapter 1 for details of assembling and installation a The tank guide should be installed at a position 162 mm above the top of the transducer flange b The shaft retainer should be in contact with the waterproofing attachment L Cut length shown on page AP 6 30 mm Move the upper limit switch...

Page 59: ...haft L m Cut L m Shaft L m Cut L m Hull unit Tank length CSH 5041 A 400 stroke 550 945 0 CSH 5040 A 600 stroke converted to 450 stroke 600 1015 285 650 1065 235 700 1150 185 CSH 5040 A 600 stroke 750 1300 0 800 1365 185 850 1415 135 900 1465 85 950 1515 35 1000 1550 0 1100 1665 685 1200 1765 585 1300 1865 485 1400 1965 385 1500 2065 285 1600 2165 185 1700 2265 85 1800 2350 0 1900 2465 1600 2000 25...

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