VMP-IOMM-2018-2
Fulton Ltd
Page II
TABLE OF CONTENTS
I
Warnings & Cautions Explained
IV
II
Warnings & Cautions In Manual
IV
III Regulations
VII
SECTION 1 - INTRODUCTION
1.1 General
1
1.2
Technical Data
1
1.3
Product Overview
1
SECTION 2 - INSTALLATION
2.1 General
5
2.2 Pre-Installation
5
2.2.1 Receiving Inspection
5
2.2.2 Siting
6
2.3 Ventilation
6
2.4 Connections
8
2.4.1 Flue Outlet
8
2.4.2 Blowdown Valves
8
2.4.2.1 Main Boiler Blowdown Valve
9
2.4.2.2 Water Bottle
9
2.4.2.3 Water Level Gauge Set (sight glass)
10
2.4.3 Steam Safety Valve
10
2.4.4 Main Steam Valve
11
2.4.5 Steam Pressure Gauge
11
2.5
Fuel Supply
12
2.5.1 Gas Supply
12
2.5.1.2 Gas Valve with Pilot Gas Line
12
2.5.1.3 L.P.Gas
Gas Supply - Propane / Butane
13
2.5.2 Oil Supply
14
2.6
Electrical Requirements
15
2.6.1 Electrical Customer Connections
15
2.7
Water Supply
18
2.7.1 Glossary of Water Supply Terms
19
2.8
Piping Specifications
20
2.9 Insulation
21
2.10 Pipework leak/Pressure Tests
21
SECTION 3 - COMMISSIONING
3.1
Commissioning the Boiler
23
3.1.1 Boiler Inspection And Initial Firing-DUAL FUEL Burner
24
3.1.2 Boiler Inspection And Initial Firing-Gas Burner
24
3.1.4 Boiler Inspection And Initial Firing-OIL Burner
26
3.2
Setting the Burner Controls-GAS Burner
27
3.2.1 Low/High Fire
27
3.2.2 fully modulating
28
3.3
Gas Monoblocs-Non Modulating Burner
28
3.3.1 Multi Bloc Gas Valves
29
3.4
Cleaning Steam Lines and Pressure Vessels
32
SECTION 4 - OPERATION
4.1 General
33
4.2 Controls
33
4.2.1 Boiler Controls
34
4.2.2 Boiler Control Panel
35
4.2.3 Steam Pressure Controls
38
4.2.3.1 Setting Pressure Controls
39
4.2.3.2 Testing Steam Pressure Controls
39
4.3
Primary Air Adjustment (auto)
40
4.4
Changing To The Alternative Fuel-Dual Fuel Burner
40
4.5
Filling the Boiler-all models
41
4.6
Draining the Boiler
42
4.7
Boiler Start-Up (from cold)-all models
43
4.7.1 Boiler Start-Up Following Short Term Shut-Down
44
4.8
Boiler Shut-Down
44
4.8.1 Short Term Shut-Down (hours)
44
4.8.2 Medium Term Shut-Down (days)
44
4.8.3 Long Term Shut-Down (weeks)
44
SECTION 5 - MAINTENANCE
5.1
Boiler Platform (if Fitted)
45
5.2
Visual Checks
45
5.3
Burner Flame Sensor Test
46
5.4
Water Level and Low Water Safety Control Procedures
47
5.4.1 Feedwater Pump Test
47
5.4.2 Low Water Level Check
48
5.4.3 Evaporation Check
48
5.5
Blowdown Procedures
49
5.5.1 Main Boiler Blowdown (manual)
49
5.5.2 Water Bottle Blowdown
49
5.5.3 Water Level Gauge (Sight Glass) Blowdown
50
5.6
Boiler Internal Inspection
50
5.7
Fitting New Gaskets To Boiler Inspection Holes
51
5.7.1 Important Information
51
5.7.2 Fitting Procedure
52
5.8
Schedule of Operator Tests and Checks
53
5.8.1 Daily
54
5.8.2 Weekly-in addition
54
5.8.3 Monthly-in addition
55
5.8.4 Six Monthly Service
55
5.8.5 Annual Service
56
