EP18-72-IOMM-2015-7
Fulton Ltd
Page III
TABLE OF CONTENTS
SECTION 1 - INTRODUCTION
1.1 General
1
1.2
Product Overview
1
1.3
Technical Data
1
SECTION 2 - INSTALLATION
2.1 General
3
2.2 Pre-Installation
3
2.2.1 Siting
3
2.3
Major Components
4
2.3.1 Steam Safety Valves
4
2.4
Boiler Connections
6
2.5
Water Supply
8
2.6
Electrical Requirements
8
2.7
Steam Pressure Control
10
2.8
Commissioning the Boiler
11
2.9
Cleaning Steam Lines and Pressure Vessels
14
SECTION 3 - OPERATION
3.1 General
15
3.2
Controls and Indicators
15
3.3
Filling The Feedwater Tank
17
3.4
Filling The Boiler
18
3.5
Draining the Boiler
19
3.6
Draining the Feedwater Tank
20
3.7
Boiler Start-Up
20
3.7.1 Boiler Start-Up Following short term Shut-Down
20
3.8
Boiler Shut-Down
21
3.8.1 Short Term Shut-Down (hours)
21
3.8.2 Long Term Shut-Down (weeks)
21
Electrical diagrams supplied separately
SECTION 4 - MAINTENANCE
4.1
Visual Checks
23
4.2
Water Level and Low Water Safety Controls
24
4.2.1 Feedwater Pump Test
24
4.2.2 Low Water Level Checks
25
4.2.3 Evaporation Check
25
4.3
Blowdown Procedures
26
4.3.1 Main Boiler Blowdown
26
4.3.2 Water Level Gauge (Sight Glass) Blowdown
27
4.4
Element Care and Protection
28
4.4.1 Element Removal
29
4.5
Boiler Internal Inspection
30
4.5.1 Feedwater Tank Internal Inspection
30
4.6
Cleaning Water Level Probes
31
4.7
Schedule of Operator Tests and Checks
32
4.7.1 Daily
33
4.7.2 Weekly
in addition
33
4.7.3 Monthly
in addition
33
4.7.4 Three Monthly
in addition
34
4.8.1 Troubleshooting
boiler
35
4.8.2 Troubleshooting
feedwater pump
36
4.8.2 Troubleshooting
feedwater pump
37
APPENDIX A - TI SHEETS
EP 18 - 72 Dimensions & Specification
42
EP Probe Lengths
44
Recommended Water Conditions
46
Water Level Probes
47
