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Maintenance Log

TRACKMASTER

A-2

FVX328 Series Owner’s Manual

May, 2008

Notes

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Summary of Contents for TRACK MASTER FVX328

Page 1: ...TREADMILL May 2008 OWNER S MANUAL FVX328 FVX328C FVX328CP optional...

Page 2: ......

Page 3: ...16 283 3350 Authorized Representative In European Union Regulatory affairs only Emergo Europe Molenstraat 15 2513 BH The Hague The Netherlands 31 0 70 345 8570 telephone 31 0 70 345 7299 fax Before pe...

Page 4: ...al April 2008 Printed in USA TRACKMASTER is a registered trademark of JAS Manufacturing Co Inc TRACKMASTER is protected by the following US Patents 5320589 5431613 All other patents pending Polar is t...

Page 5: ...2 1 Speed Range 2 1 Incline Range 2 2 Running Surface 2 2 Floor Surface Requirements 2 2 Operating and Storage Condition Recommendations 2 2 Installation After Long Period of Storage 2 2 Chapter 3 Sa...

Page 6: ...6 7 Internal Circuit Breaker Location and Resetting 6 7 Chapter 7 Component Replacement 7 1 Running Belt Replacement 7 1 Roller Removal 7 2 Drive Motor Removal 7 4 Inverter Drive 7 5 Chapter 8 Trouble...

Page 7: ...stress and pulmonary function testing This manual covers the installation operation and service of your new TRACKMASTER treadmill If you have questions first consult this manual If your questions are...

Page 8: ...include the treadmill serial number in all correspondence Note Your TRACKMASTER treadmill was carefully tested and left the factory in optimum working condition If any damage occurs during shipping no...

Page 9: ...pay attention to the documents delivered with this equipment It calls notice to the things to which you must pay special attention during operation and when the equipment is operated in conjunction wi...

Page 10: ...ent Under the WEEE directive producers are financially responsible for the collection and treatment of waste electrical and electronic equipment In the context of RoHS and WEEE producer is defined in...

Page 11: ...motor 200 240VAC 1 phase 50 60 Hz 15 amp 13 amp Europe power supply Note To function properly each treadmill must have an electrical line dedicated to its exclusive use A non dedicated line could caus...

Page 12: ...itude 50 to 10 000 feet Installation After Long Period of Storage Storage exceeding three years Contact Factory Immediately prior to plugging in treadmill Failure to do so will cause inverter drive to...

Page 13: ...ating the treadmill Wear appropriate clothing and running shoes Place the treadmill on a level unobstructed surface Connect the treadmill to a dedicated properly grounded outlet that supplies the corr...

Page 14: ...nch points Check emergency stop button for proper operation Check interface cable to ensure it is secure and not cut or pinched Verify ECG communication is correct Verify operator knows how to stop th...

Page 15: ...r of elevation mechanism Personnel present when treadmill is in use need to be aware of the distinctive odor of hot electrical components Serious injury or death could result from electric shock occur...

Page 16: ...Safety Information TRACKMASTER 3 4 FVX328 Series Owner s Manual May 2008 Notes...

Page 17: ...plug will fit into only a grounding type outlet This is a safety feature do not disable the plug s third grounding pin with an adapter Contact a qualified electrician if you are either 1 unable to ins...

Page 18: ...Ground Instruction TRACKMASTER 4 2 FVX328 Series Owner s Manual May 2008 Notes...

Page 19: ...___________________________________________________________________________________________ Initial Setup Tools required for assembly 5 16 Allen wrench 1 Remove treadmill from crate and remove foam ma...

Page 20: ...tion Place the treadmill on a level stable surface short pile industrial carpeting is acceptable ________________________________________________________________ CAUTION Do not place the treadmill on...

Page 21: ...admill to unexpectedly shut off resulting in injury to the user Ensure that power cords do not cross traffic areas Exposed power cords can cause a fall resulting in injury Before plugging the power co...

Page 22: ...the button will cause the treadmill running belt to stop 9 Remove the test connector 10 Reconnect the RS232 interface cable Successful completion of the preceding testing procedure ensures that the t...

Page 23: ...he treadmill to hesitate and cause a trip and fall hazard Because this adjustment is not covered under your warranty it is important that you review these instructions thoroughly before proceeding Fin...

Page 24: ...Assembly and Setup TRACKMASTER 5 6 FVX328 Series Owner s Manual May 2008 Notes...

Page 25: ...rs of safe and trouble free operation Before cleaning the TRACKMASTER treadmill turn the main power switch to OFF and disconnect the treadmill from its power outlet Never use wet cleaning materials ne...

Page 26: ...ed surfaces with the vacuum cleaner Do not move the treadmill from its original position moving it will compromise the original belt tracking setting Check running belt tension Observe running belt tr...

Page 27: ...readmill for the first time you may need to adjust the tracking of the belt to conform to your floor You may also need to adjust the tracking if you move the machine to another location See Appendix B...

Page 28: ...pad which is available at your local fitness store Running Belt Tension Adjustment The running belt may stretch and loosen with regular use This looseness is noticeable when the belt tends to hesitat...

Page 29: ...ll hood 1 Turn the treadmill s power switch to OFF unplug the treadmill from its power outlet Remove the three fasteners securing the hood set hood to the side 2 Press down on drive belt in between mo...

Page 30: ...e cloth Small paint brush Clean and lubricate the treadmill elevation screw once every year In high use environments clean and lubricate it once every 6 months 1 Raise the treadmill to its maximum ele...

Page 31: ...to the two crossbars 4 Remove all four Allen head screws two per side and pull the running board out of the treadmill 5 Push the deck to the right and lift the left edge v guide of the running board t...

Page 32: ...Preventive Maintenance TRACKMASTER 6 8 FVX328 Series Owner s Manual May 2008 Notes...

Page 33: ...measure Marking pencil 1 Elevate the front end of the treadmill approximately 10 in above the floor See Frame Assembly Appendix B 2 Lift and support the rear end of the treadmill to make the frame lev...

Page 34: ...anufacturer 14 The running belt is now ready for tracking adjustment see Running Belt Adjustment on page 7 3 Note Depending on its use the running belt will stretch slightly When this happens you will...

Page 35: ...the roller reverse the preceding steps Ensure that the drive belt is correctly placed on both sprockets 5 Adjust the running belt tension and tracking Rear Roller Driven Roller 1 To remove the driven...

Page 36: ...et Remove the three fasteners securing the hood set the hood to the side 2 Remove the two motor tensioning adjust nuts from the adjustment bolts 3 Remove the ground wire at the motor 4 Remove the four...

Page 37: ...hanges For wire routing see Motor Pan Assembly Appendix B The instructions in this section are based on the assumption that the repairs will be performed by a properly trained and authorized repair te...

Page 38: ...Component Replacement TRACKMASTER 7 6 FVX328 Series Owner s Manual May 2008 Notes...

Page 39: ...y PCB JP2 pin 1 to 3 or power supply PCB JP2 pin 2 to 4 If voltage is not present proceed to the next step If voltage is present check connections at power indicator 6 If connections at the power swit...

Page 40: ...e the RS232 test plug to check the functionality of the treadmill see Chapter 5 If the treadmill tests OK then the problem is probably in the ECG cable on the ECG computer Running Belt Slips When In U...

Page 41: ...008 FVX328 Series Owner s Manual A 1 DATE HOURS SERVICE COMPLETED COST Appendix A Maintenance Log Serial _______________________________Date Purchased_______________ Purchased From____________________...

Page 42: ...Maintenance Log TRACKMASTER A 2 FVX328 Series Owner s Manual May 2008 Notes...

Page 43: ...nverter Assembly 220V Software Version 402 403 404 Appendix B Item Description Part Number Qty 1 Inverter Lesson 317 160 104 1 2 Inverter Signal Harness 317 160 036 1 3 Power Input Harness 317 160 069...

Page 44: ...L WITH MAGNET 317 160 101 1 3 MOTOR BASE WELDMENT 317 378 001 1 4 BUSHING W SHOULDER 317 160 052 4 5 MOTOR GROUND WIRE 317 160 108 1 6 DECAL CAUTION ELECTRIC 317 160 103 1 7 WASHER DELRIN 317 160 051...

Page 45: ...317 180 005 1 4 HARNESS ESB SIDE 317 399 006 1 5 RIVET POP 125 DIA X 430 SS 001 239 007 2 6 ESB BOX DRILLED 317 399 004 1 7 MOUNT ESB 317 400 001 1 8 HWHTS 8 32 X 3 8 LG 001 1284 4 9 BOLT WITH NUT 317...

Page 46: ...ner s Manual May 2008 Elevation Assembly Item Description Part Number Qty 1 ELEVATION WELDMENT 317 617 001 1 2 HHCS 3 8 16 X 3 25 LG GR5 001 1519 2 3 SPANNER WHEEL 317 160 054 2 4 WHEEL LANDING GEAR 3...

Page 47: ...s May 2008 FVX328 Series Owner s Manual B 5 LINE REACTOR ASSEMBLY Item Description Part Number Qty 1 LINE REACTOR 2 COIL MTE 317 160 126 1 2 HARNESS INVERTOR POWER 317 160 069 1 3 HARNESS HARMONICS OU...

Page 48: ...1 20 DIE SPRING 317 160 140 2 21 NYLONE WASHER 317 160 086 2 22 HNS 3 8 16 FLANGE NUT 001 1399 2 23 HN STOVER LOCK 3 8 16 FLANGE NUT 001 1820 4 24 INVERTER ASSEMBLY 230VAC 317 621 001 1 25 INVERTER S...

Page 49: ...n Assembly Item Description Part Number Qty 47 BREAKER 1 4AMP 317 160 024 2 48 HHWHTS 8 32 X 375 001 1744 2 49 MAIN WIRE HARNESS 317 160 113 1 50 SURGE PROTECTOR 317 160 129 1 51 LW 10 EXT TOOTH 001 1...

Page 50: ...Drawings TRACKMASTER B 8 FVX328 Series Owner s Manual May 2008 220V Motor Pan Assembly...

Page 51: ...RAME 220V MOTOR PAN ASSEMBLY 317 650 001 1 1 2 ELEVATION ASSEMBLY 317 626 001 1 3 HSHSS 5 8 DIA X 1 LG 001 1730 2 4 ELEVATION DERLIN SPACER 317 160 060 4 5 FW DIA 001 1443 4 6 NLN 13 001 1676 2 7 HHCS...

Page 52: ...01 1440 4 12 HNS 5 16 18 FLANGE 001 1398 4 13 DECK RUNNING BOARD 317 160 173 1 14 HSFCHCS 5 16 18 X 1 50 PLT 001 1739 4 15 BELT RUNNING WITH GUIDE 317 160 172 1 16 ROLLER REAR 317 160 157 1 17 ANTI SL...

Page 53: ...TRACKMASTER Drawings May 2008 FVX328 Series Owner s Manual B 11 Frame Assembly...

Page 54: ...17 190 001 1 9 HOOD 317 160 135 1 10 VELCRO BACKING X 2 LG 317 160 057 2 11 HWHTCS 8 32 X 75LG TYPE F 001 1759 3 12 DECAL CAUTION 317 160 018 1 13 DECAL POWER SWITCH 317 160 019 1 14 POWER CORD ASSEMB...

Page 55: ...TRACKMASTER Drawings May 2008 FVX328 Series Owner s Manual B 13 Final Assembly...

Page 56: ...Drawings TRACKMASTER B 14 FVX328 Series Owner s Manual May 2008 Circuit Board...

Page 57: ...erating Instruction May 2008 FVX328 Series Owner s Manual C 1 FVX328C Manual Controller Operating Instructions Appendix C TIME DISTANCE PACE CALORIES CAL MINUTE METS TRACKMASTER INCLINE SPEED ST ST CO...

Page 58: ...kers Start Key Press the Start key to immediately start the belt at minimum speed Cool Down Key Press the Cool Down key to initiate a 60 second cool down phase The running belt will gradually slow to...

Page 59: ...ALORIES displays the number calories burned during the workout based on the weight entered into the controller CAL MINUTE displays the number of calories burned per minute METS Displays the amount of...

Page 60: ...e Incline Display window The minimum elevation is 0 and the maximum is 25 Incline Keys The Incline keys increase or decrease the incline of the running belt in 0 5 increments Press and hold the or key...

Page 61: ...TRACKMASTER Manual Controller Operating Instruction May 2008 FVX328 Series Owner s Manual C 5...

Page 62: ...Manual Controller Operating Instructions TRACKMASTER C 6 FVX328 Series Owner s Manual May 2008...

Page 63: ...ng Instruction May 2008 FVX328 Series Owner s Manual D 1 FVX328CP Programmable Controller Operating Instructions Appendix D INCLINE SPEED DISTANCE TIME TRACKMASTER STOP NO CLEAR ENTER YES 1 2 3 4 5 6...

Page 64: ...Key Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to 0 Cool Down Key Press the Cool Down key to initiate a 60 second cool down phase The running belt will gr...

Page 65: ...t a program you want to use press the Start key and follow the instructions in the message center In the Dot Matrix Center below the Message Center information for each workout is also displayed Addit...

Page 66: ...elevation may be increased decreased during exercise Speed default is 0 5 mph 7Kmh speed may be adjusted at any time during exercise Time default is 30 minutes 1 Press START or ENTER switch 2 Use the...

Page 67: ...workout 3 Press START or ENTER switch 4 Use the number keypad to enter weight 5 Press START or ENTER switch 6 Press 1 and enter a workout time limit or 2 and enter a distance limit 7 Use the number k...

Page 68: ...workout 3 Press START or ENTER switch 4 Use the number keypad to enter weight 5 Press START or ENTER switch 6 Press 1 and enter a workout time limit or 2 and enter a distance limit 7 Use the number ke...

Page 69: ...e workout 3 Press START or ENTER switch 4 Use the number keypad to enter weight 5 Press START or ENTER switch 6 Press 1 and enter a workout time limit or 2 to enter a distance limit 7 Use the number k...

Page 70: ...ing for segment 1 3 Press the SPEED plus switch to setting for segment 1 4 Use the number keypad to enter time duration of segment 1 5 Press START or ENTER switch 6 Set the incline speed and time dura...

Page 71: ...e the number keypad to enter age 5 Press START or ENTER switch 6 Use the number keypad to enter 1 for male 2 for female 7 Press START switch to begin workout 8 A three second countdown displayed prior...

Page 72: ...Press START or ENTER switch 9 Press 1 to enter a workout time limit or 2 to enter a distance limit 10 Use the number keypad to enter a time distance limit 11 Press START or ENTER switch 12 Press START...

Page 73: ...o enter weight 6 Press START or ENTER switch 7 Press 1 to enter a workout time limit or 2 to enter a distance limit 8 Use the number keypad to enter to enter a time distance limit 9 Press START or ENT...

Page 74: ...or ENTER switch 7 Press START switch to begin workout 8 A three second countdown displayed prior to belt start 9 If actual heart rate is less than target heart rate elevation will increase If actual h...

Page 75: ...tting for segment 1 3 Press the SPEED plus switch to setting for segment 1 4 Use the number keypad to enter time duration of segment 1 5 Press START or ENTER switch 6 Set the incline speed and time du...

Page 76: ...Programmable Controller Operating Instruction TRACKMASTER D 14 FVX328 Series Owner s Manual May 2008...

Page 77: ...TRACKMASTER Programmable Controller Operating Instruction May 2008 FVX328 Series Owner s Manual D 15...

Page 78: ...Programmable Controller Operating Instruction TRACKMASTER D 16 FVX328 Series Owner s Manual May 2008 Main Power Relay Board C and CP Units Only...

Page 79: ...TRACKMASTER Programmable Controller Operating Instruction May 2008 FVX328 Series Owner s Manual D 17...

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