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En-3

2.2.  Special tools for R410A

Tool name

Contents of change for R22 tool

Gauge 
manifold

Pressure is huge and cannot be measured with a conventional gauge. 
To prevent erroneous mixing of other refrigerants, the diameter of each 
port has been changed.
It is recommended to use a gauge manifold with a high pressure display 
range 500 microns to 768 psi (-0.1 to 5.3 MPa) and a low pressure 
display range 500 microns to 551 psi (-0.1 to 3.8 MPa).

Charging 
hose

To increase pressure resistance, the hose material and base size were 
changed.

Vacuum 
pump

A conventional vacuum pump can be used by installing a vacuum pump 
adapter.
• A conventional vacuum pump can be used by installing a vacuum 

pump adapter. 

• Be sure that the pump oil does not back flow into the system. Use one 

capable for vacuum suction of 500 microns (-100.7kPa).

Gas leakage 
detector

Special gas leakage detector for HFC refrigerant R410A.

2.3.  Accessories

Use connecting parts as required.
Do not throw away the connecting parts until the installation has been complete.

Name and shape

Q’ty

Application

Specifications 
manual

1

Installation manual

1

(This manual)

Drain cap

9

For outdoor unit drain piping 
work

Drain pipe

1

For outdoor unit drain piping 
work

Joint pipe A

1

(72, 96 model 

only)

For connecting gas pipe 
(L type)

Joint pipe B

1

(72, 96 model 

only)

For connecting gas pipe 
(Straight type)

Joint pipe C

1

(72, 96 model 

only)

For connecting liquid pipe 
(Straight type)

Joint pipe A-L

1

(120 model 

only)

For connecting gas pipe 
(L type)

Joint pipe B-L

1

(120 model 

only)

For connecting gas pipe 
(Straight type)

Push mount cable tie

4

For binding transmission cable

2.4.  Combinations

The number of indoor units that can be connected are as follows:

Model

Outdoor unit cooling capacity 

[Btu/h (kW)]

Maximum connectable indoor 

units

AOU72RLAVL

72,000 (21.1)

18

AOU96RLAVL

96,000 (28.1)

24

AOU120RLAVL

120,000 (35.2)

30

2.5.  Optional parts

 CAUTION

The following parts are optional parts specific to R410A refrigerant.
Do not use parts other than those listed below.

2.5.1  Separation tube kit and Header

Separation tube and header uses the following parts. A header is used for connecting the 
indoor units.

Total cooling capacity of 

indoor units (x) [Btu/h] *1

Separation tube

Header

3-6 Branches

3-8 Branches

x < 96,500

UTP-AX090A

UTR-H0906L

UTR-H0908L

96,500 ≤ x

UTP-AX180A

UTR-H1806L

UTR-H1808L

*1:  Total cooling capacity of indoor units means the total value of indoor unit cooling 

capacity connected downstream.

2.5.2  External connect kit

Model

Usage

UTY-XWZXZ6

For External input (CN131, CN132, CN133, CN134)

For External output (Error status / CN136) (Operation status / CN137)

UTY-XWZXZF

For External input (CN135)

UTY-XWZXZ9

For External output (Base heater / CN115)

2.6.  About unit of the length

All Fujitsu General products are manufactured to metric units and tolerances. United 
States customary units are provided for reference only. In cases where exact dimensions 
and tolerances are required, always refer to metric units.

3.  INSTALLATION WORK

Please obtain the approval of the customer when selecting the location of installation and 
installing the main unit.

3.1.  Selecting an installation location

 WARNING

Install the unit in a location that can withstand its weight, and where it will not topple or 
fall.

Calculate the proper refrigerant concentration if you will be installing it in an enclosed 
location.

Total amount of replenished refrigerant 
in refrigerant facility [lb. (kg)]

Refrigerant concentration [lb/Mcf (kg/m³)] 
[25 lb/Mcf (0.39 kg/m³)]

Capacity of smallest room where unit 

is installed [Mcf (m³)]

If the results of the calculation exceed the concentration limit, increase the room surface 
area or install a ventilation duct.

 CAUTION

Do not tilt the outdoor unit more than 0.3 degrees. However, do not install the unit with it 
tilted towards the side containing the compressor.

Install this unit in a location with good ventilation.

If the unit must be installed in an area within easy reach of the general public, install as 
necessary a protective fence or the like to prevent their access.

Install the unit in an area that would not inconvenience your neighbors, as they could be 
affected by the airflow coming out from the outlet, noise, or vibration.
If it must be installed in proximity to your neighbors, be sure to obtain their approval.

If the unit is installed in a cold region that is affected by snow accumulation, snow fall, or 
freezing, take appropriate measures to protect it from those elements. 
To ensure a stable operation, install inlet and outlet ducts.

Install the unit in an area that would not cause problems even if the drain water is 
discharged from the unit. Otherwise, provide drainage that would not affect people or 
objects.

Install the unit in an area that has no heat sources, vapors, or the risk of the leakage of 
flammable gas in the vicinity.

Install the unit in an area that is away from the exhaust or vent ports that discharge 
vapor, soot, dust, or debris.

Install the indoor unit, outdoor unit, power supply cable, transmission cable and remote 
control cable at least 40 in (1 m) away from a television or radio. 
The purpose of this is to prevent TV reception interference or radio noise. (Even if they 
are installed more than 40 in (1 m) apart, you could still receive noise under some signal 
conditions.)

Keep the length of the piping of the indoor and outdoor units within the allowable range.

For maintenance purposes, do not bury the piping.

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2018/12/27   8:38:59

2018/12/27   8:38:59

Summary of Contents for Airstage AOU120RLAVL

Page 1: ...T UNITÉ EXTÉRIEURE UNIDAD EXTERIOR For authorized service personnel only Pour le personnel de service agrée uniquement Únicamente para personal de servicio autorizado PART No 9380545309 02 AOU72RLAVL AOU96RLAVL AOU120RLAVL 9380545309 02 indb i 9380545309 02 indb i 2018 12 27 8 38 58 2018 12 27 8 38 58 ...

Page 2: ...to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be neces sary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause drip pi...

Page 3: ...rical Code by authorized personnel only Cancer and Reproductive Harm www P65Warnings ca gov CAUTION This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids Refer to regulation and laws in use on installation place The installation must be carried out in compliance with regulations in force in the place of installation and the installation instruc...

Page 4: ...CN135 UTY XWZXZ9 For External output Base heater CN115 2 6 About unit of the length All Fujitsu General products are manufactured to metric units and tolerances United States customary units are provided for reference only In cases where exact dimensions and tolerances are required always refer to metric units 3 INSTALLATION WORK Please obtain the approval of the customer when selecting the locati...

Page 5: ...space If you are installing more outdoor units than indicated here please ensure sufficient space or consult your distributing agent as it may affect the performance due to short circuit and other problems Consider the transportation route installation space maintenance space and access and install the unit in a location with sufficient space for the refrigerant piping Keep the space shown in the ...

Page 6: ...snow hoods and drift prevention fencing is recommended when blowing and drifting snow is common to the region 3 3 3 Outdoor units installation in multi row The following settings are not recommended in case of cooling by a low outside tem perature Unit in mm 1 Single parallel unit arrangement 2 Multiple parallel unit arrangement 4 100 or more 24 600 or more 40 1000 or more 79 2000 or more 20 500 o...

Page 7: ...or equivalent Please select the pipe size in accordance with local rules 1 Allowable tensile stress 33 N mm 2 Allowable tensile stress 61 N mm 3 Endurance pressure of the pipes 609 psi 4 2 MPa Table B Diameter of piping used between outdoor unit and first separation tube or header For the following installation conditions it is necessary to increase the piping size Condition 1 Total indoor unit ca...

Page 8: ...t bend or stretch the pipes more than 3 times 5 PIPE INSTALLATION 5 1 Brazing CAUTION If air or another type of refrigerant enters the refrigera tion cycle the internal pressure in the refrigeration cycle will become abnormally high and prevent the unit from exerting its full performance Pressure regulating valve Cap Nitrogen gas Brazing area Apply nitrogen gas while brazing the pipes Nitrogen gas...

Page 9: ...ase comply with the laws and the regulations of each country One breaker must be installed on the power supply of the outdoor unit Wrong selection and setup of the breaker will cause electric shock or fire Do not connect AC power supply to the transmission line terminal board Improper wiring can damage the entire system Connect the connector cord securely to the terminal Faulty installation can ca...

Page 10: ...he exclusive tool such as a wire stripper If there is no exclusive tool available necessarily carefully strip the coat ing by a cutter etc so that the conductive wire is not damaged If it is damaged it may lead to an open circuit and a communication error Pay attention to the following points while attaching wires on the terminal board Do not attach 2 wires on one side Do not twist wires Do not cr...

Page 11: ...n the figure below Tightening torque lbf ft N m M3 screw 4 4 to 5 3 0 5 to 0 6 M5 screw 17 7 to 26 5 2 0 to 3 0 Power supply terminal Ring terminal M5 Transmission terminal M3 Power supply cable Conduit Power supply cable Transmission cable Transmission cable Push mount cable tie accessories Push mount cable tie accessories Earth ground cable 5 16 to 3 8 in 8 to 10 mm 1 to 1 9 16 in 25 to 40 mm Ho...

Page 12: ... priority mode must be set by pressing push button on PC board of outdoor unit Refer to 7 FIELD SETTING 2 Batch stop or Emergency stop pattern can be selected by outdoor unit PC board push button Refer to 7 FIELD SETTING 3 The emergency stop function mounted in this model does not guarantee the regula tions of each country For this reason sufficient checking is necessary regarding use Especially s...

Page 13: ...the wired remote controller 22 Forbidden Factory default 2 2 0 0 z 23 Forbidden Factory default 2 3 0 0 z 24 Forbidden Factory default 2 4 0 0 z 25 Forbidden Factory default 2 5 0 0 z 26 Forbidden Factory default 2 6 0 0 z 27 Forbidden Factory default 2 7 0 0 z 28 Change of unit Temperature Celsius C 2 8 0 0 z Fahrenheit F 0 1 7 FIELD SETTING CAUTION Discharge the static electricity from your body...

Page 14: ...l automatically return to the low noise mode 41 Low noise mode setting 1 Off Normal 4 1 0 0 z On Low noise mode 0 1 42 Low noise mode level setting Level 1 4 2 0 0 z Level 2 0 1 Forbidden 0 2 50 Forbidden Factory default 5 0 0 0 z 51 Forbidden Factory default 5 1 0 0 z 52 Forbidden Factory default 5 2 0 0 z 60 Forbidden Factory default 6 0 0 0 z 61 Forbidden Factory default 6 1 0 0 z 64 Forbidden ...

Page 15: ...plifiers can be set automatically from 1 outdoor unit master unit on the network Refer to Fig Wiring example for automatic address setting 7 6 1 chapter for the wiring example For manual setting of address refer to the signal amplifier installation manual 7 5 2 Automatic address setting for signal amplifiers When setting the address of the signal amplifier please use the factory setting See the ins...

Page 16: ...valve Blank cap 72 96 120 6 0 to 7 3 8 1 to 9 9 13 3 to 16 2 18 0 to 22 0 19 9 to 24 4 27 0 to 33 0 16 6 to 20 3 22 5 to 27 5 8 4 to 10 3 11 4 to 14 0 8 1 Sealing test CAUTION Use only nitrogen gas Never use refrigerant gas oxygen in flammable gas or poisonous gas to pressurize the system If oxygen is used there is the danger of an explosion Do not apply shock during sealing test It can rupture th...

Page 17: ...lated from the length of the liquid pipe Round up the value to 2 decimal places Model B Factory charged amount lbs kg AOU72RLAVL 24 25 11 0 AOU96RLAVL 24 25 11 0 AOU120RLAVL 24 25 11 0 Diameter of liquid pipe in mm a Additional amount for pipe length lbs ft kg m Ø 1 4 6 35 0 014 0 021 Ø 3 8 9 52 0 039 0 058 Ø 1 2 12 70 0 077 0 114 Ø 5 8 15 88 0 120 0 178 Ø 3 4 19 05 0 180 0 268 1 Calculation of ad...

Page 18: ... temperature control will not activate during test opera tion continuous operation If a knocking sound can be heard in the liquid compression of the compressor stop the unit immediately and then energize the crank case heater for a sufficient length of time before restarting the operation Perform test operation for each refrigerant system You can set cooling test operation or heating test operatio...

Page 19: ... 4 2 Outdoor unit network communication 2 error E 1 4 5 The number of indoor unit shortage Function setting error E 2 2 1 Indoor unit capacity error E 2 4 2 Connection unit number error Indoor unit E 2 6 1 Indoor unit duplicate address error E 2 8 1 Auto address setting error E 2 8 4 Signal amplifier auto address error Indoor unit actuator error E 5 U 1 Indoor unit miscellaneous error Outdoor unit...

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