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En-15

7.6.2  Procedures to enable automatic address setting on indoor 

units 

Check that the rotary switch IU AD on the indoor unit PC board is set to “00”. If it is not set 
to “00”, it means the address of that device is not set. (Factory default is “00”).
Turn on the power of the indoor and outdoor units.
• When the system is normal, nothing will be displayed on the 7-segment display.
• When ERROR is displayed, inspect the units.
Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons on the outdoor unit PC board to 
configure settings according to the procedures below.

1: Function setting

(The display when the main power is turned on)

Set to Function mode [F3].
(When [F4] to [F9] are displayed, continue to press 
the “SELECT” button until [F3] is displayed.)

Press the “SELECT” button until “11” is displayed.

Press the “ENTER” button for more than 3 seconds.

End

The number of indoor units with normal settings will be 
displayed at the first 2 digits of the 7-segment LED display. 
The number of indoor units with error will be displayed at 
the last 2 digits.

NOTE:

After the “ENTER” button is pressed, the end processing 
will occur for about 30 seconds. During this period, the 
7-segment will blink.

Automatic address setting for 
indoor units

First 2 digits Last 2 digits

7.7.  Resistance measurement of transmission cable 

(Measure with breaker OFF)

 CAUTION

Do not turn on the power if the resistance 
between the terminals of the transmission 
cable is abnormal. Otherwise, the PC 
board may be damaged.

Measure the resistance between 2 termi-
nals of a transmission cable.

(1)  Transmission cable connecting 

indoor units, outdoor units, and 
signal amplifiers

Measure the resistance of the signal 
amplifier terminal and the terminal of 
the indoor and outdoor units con-
nected farthest away from the device 
where terminal resistor is measured.
A value from the table is displayed, 
depending on the distance from the 
signal amplifier and the device where 
the terminal resistor is set.
This value is an estimate.

(2)  Transmission cable connecting out-

door units in a refrigerant system

The resistance between the terminals 
of the transmission cable is 45-60 Ω.
This value is an estimate.

Distance from terminal resistor 
[ft (m)]

0 ~328

(0 ~100)

~656

(~200)

~984

(~300)

~1,312

(~400)

~1,640

(~500)

Approximate resistance (Ω)

0 ~ 

50

A short circuit somewhere or 2 
or more termination resistors are 
connected

50
60
70
80
90

100
110
120
130
140
150
160
170
180
190 

~

Faulty contact or wiring length over 
1,640 ft (500 mm)

1K 
~∞

Faulty contact, open circuit, or no 
termination resistor

8.  PIPE INSTALLATION II

Fig. A Connection system

Fig. B

Outdoor unit

Pressure 
gauge

Vacuum 
pump

Scale

Pressure regu-
lating valve

Nitrogen

Indoor 
unit

Indoor 
unit

Service hose 
with valve core

Charging 
port

Charging 
port cap

3-way 
valve

Connecting 
pipe

Blank cap

Hexagon wrench size
Liquid valve: 4 mm
Gas valve: 8 mm.

Tightening torque [lbf·ft (N·m)]

Model

Liquid valve

Gas valve

Charging 

port cap

3-way valve

Blank cap

3-way valve

Blank cap

72/96/
120

6.0 to 7.3

(8.1 to 9.9)

13.3 to 16.2

(18.0 to 22.0)

19.9 to 24.4

(27.0 to 33.0)

16.6 to 20.3

(22.5 to 27.5)

8.4 to 10.3

(11.4 to 14.0)

8.1.  Sealing test

 CAUTION

Use only nitrogen gas.
Never use refrigerant gas, oxygen, in flammable gas or poisonous gas to pressurize the 
system. (If oxygen is used, there is the danger of an explosion.)

Do not apply shock during sealing test.
It can rupture the pipes and cause serious injury.

Do not turn on the power unless all operations are complete.

Do not block the walls and the ceiling until the sealing test and the charging of the 
refrigerant gas has been completed.

After connecting the pipes, perform a sealing test.
Recheck that the 3-way valve are closed before performing a sealing test. (Fig. B)
Pour nitrogen gas through both the liquid pipe and the gas pipe.
Pressurize nitrogen gas to 609 psi (4.2 MPa) to perform the sealing test.

Check all flare connection areas and brazed areas.
Then, check that the pressure has not decreased.
Compare the pressures after pressurizing and letting it stand for 24 hours, and check that 
the pressure has not decreased.
*  When the outdoor temperature changes 9 degrees F (5 degrees C), the test pressure 

changes 7.25 psi (0.05 MPa.).
If the pressure has dropped, the pipe joints may be leaking.

If a leakage is found, immediately repair it and perform a sealing test again.
*  Decrease the pressure of nitrogen gas before blazing
After completing the sealing test, release the nitrogen gas from both valves.
Release the nitrogen gas slowly.

8.2.  Vacuum process

 CAUTION

Do not turn on the power unless all operations are complete.

If the system is not evacuated sufficiently, its performance will drop.

Be sure to evacuate the refrigerant system using a vacuum pump.

The refrigerant pressure may sometimes not rise when a closed valve is opened after 
the system is evacuated using a vacuum pump. This is caused by the closure of the 
refrigerant system of the outdoor unit by the electronic expansion valve. This will not 
affect the operation of the unit.

Use a clean gauge manifold and charging hose that were designed specifically for use 
with R410A. Using the same vacuum equipment for different refrigerants may damage 
the vacuum pump or the unit.

Do not purge the air with refrigerants, but use a vacuum pump to evacuate the system.

• If moisture might enter the piping, follow below. (i.e., if doing work during the rainy 

season, if the actual work takes long enough that condensation may form on the 
inside of the pipes, if rain might enter the pipes during work, etc.)

• After operating the vacuum pump for 2 hours, pressurize to 7.25 psi (0.05 MPa) (i.e., 

vacuum breakdown) with nitrogen gas, then depressurize down to 500 microns (-100.7 
kPa) for an hour using the vacuum pump (vacuum process).

• If the pressure does not reach 500 microns (-100.7 kPa) even after depressurizing for 

at least 2 hours, repeat the vacuum breakdown - vacuum process.

After vacuum process, maintain the vacuum for an hour and make sure the pressure 
does not rise by monitoring with a vacuum gauge.

9380545309-02.indb   15

9380545309-02.indb   15

2018/12/27   8:39:06

2018/12/27   8:39:06

Summary of Contents for Airstage AOU120RLAVL

Page 1: ...T UNITÉ EXTÉRIEURE UNIDAD EXTERIOR For authorized service personnel only Pour le personnel de service agrée uniquement Únicamente para personal de servicio autorizado PART No 9380545309 02 AOU72RLAVL AOU96RLAVL AOU120RLAVL 9380545309 02 indb i 9380545309 02 indb i 2018 12 27 8 38 58 2018 12 27 8 38 58 ...

Page 2: ...to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be neces sary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause drip pi...

Page 3: ...rical Code by authorized personnel only Cancer and Reproductive Harm www P65Warnings ca gov CAUTION This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids Refer to regulation and laws in use on installation place The installation must be carried out in compliance with regulations in force in the place of installation and the installation instruc...

Page 4: ...CN135 UTY XWZXZ9 For External output Base heater CN115 2 6 About unit of the length All Fujitsu General products are manufactured to metric units and tolerances United States customary units are provided for reference only In cases where exact dimensions and tolerances are required always refer to metric units 3 INSTALLATION WORK Please obtain the approval of the customer when selecting the locati...

Page 5: ...space If you are installing more outdoor units than indicated here please ensure sufficient space or consult your distributing agent as it may affect the performance due to short circuit and other problems Consider the transportation route installation space maintenance space and access and install the unit in a location with sufficient space for the refrigerant piping Keep the space shown in the ...

Page 6: ...snow hoods and drift prevention fencing is recommended when blowing and drifting snow is common to the region 3 3 3 Outdoor units installation in multi row The following settings are not recommended in case of cooling by a low outside tem perature Unit in mm 1 Single parallel unit arrangement 2 Multiple parallel unit arrangement 4 100 or more 24 600 or more 40 1000 or more 79 2000 or more 20 500 o...

Page 7: ...or equivalent Please select the pipe size in accordance with local rules 1 Allowable tensile stress 33 N mm 2 Allowable tensile stress 61 N mm 3 Endurance pressure of the pipes 609 psi 4 2 MPa Table B Diameter of piping used between outdoor unit and first separation tube or header For the following installation conditions it is necessary to increase the piping size Condition 1 Total indoor unit ca...

Page 8: ...t bend or stretch the pipes more than 3 times 5 PIPE INSTALLATION 5 1 Brazing CAUTION If air or another type of refrigerant enters the refrigera tion cycle the internal pressure in the refrigeration cycle will become abnormally high and prevent the unit from exerting its full performance Pressure regulating valve Cap Nitrogen gas Brazing area Apply nitrogen gas while brazing the pipes Nitrogen gas...

Page 9: ...ase comply with the laws and the regulations of each country One breaker must be installed on the power supply of the outdoor unit Wrong selection and setup of the breaker will cause electric shock or fire Do not connect AC power supply to the transmission line terminal board Improper wiring can damage the entire system Connect the connector cord securely to the terminal Faulty installation can ca...

Page 10: ...he exclusive tool such as a wire stripper If there is no exclusive tool available necessarily carefully strip the coat ing by a cutter etc so that the conductive wire is not damaged If it is damaged it may lead to an open circuit and a communication error Pay attention to the following points while attaching wires on the terminal board Do not attach 2 wires on one side Do not twist wires Do not cr...

Page 11: ...n the figure below Tightening torque lbf ft N m M3 screw 4 4 to 5 3 0 5 to 0 6 M5 screw 17 7 to 26 5 2 0 to 3 0 Power supply terminal Ring terminal M5 Transmission terminal M3 Power supply cable Conduit Power supply cable Transmission cable Transmission cable Push mount cable tie accessories Push mount cable tie accessories Earth ground cable 5 16 to 3 8 in 8 to 10 mm 1 to 1 9 16 in 25 to 40 mm Ho...

Page 12: ... priority mode must be set by pressing push button on PC board of outdoor unit Refer to 7 FIELD SETTING 2 Batch stop or Emergency stop pattern can be selected by outdoor unit PC board push button Refer to 7 FIELD SETTING 3 The emergency stop function mounted in this model does not guarantee the regula tions of each country For this reason sufficient checking is necessary regarding use Especially s...

Page 13: ...the wired remote controller 22 Forbidden Factory default 2 2 0 0 z 23 Forbidden Factory default 2 3 0 0 z 24 Forbidden Factory default 2 4 0 0 z 25 Forbidden Factory default 2 5 0 0 z 26 Forbidden Factory default 2 6 0 0 z 27 Forbidden Factory default 2 7 0 0 z 28 Change of unit Temperature Celsius C 2 8 0 0 z Fahrenheit F 0 1 7 FIELD SETTING CAUTION Discharge the static electricity from your body...

Page 14: ...l automatically return to the low noise mode 41 Low noise mode setting 1 Off Normal 4 1 0 0 z On Low noise mode 0 1 42 Low noise mode level setting Level 1 4 2 0 0 z Level 2 0 1 Forbidden 0 2 50 Forbidden Factory default 5 0 0 0 z 51 Forbidden Factory default 5 1 0 0 z 52 Forbidden Factory default 5 2 0 0 z 60 Forbidden Factory default 6 0 0 0 z 61 Forbidden Factory default 6 1 0 0 z 64 Forbidden ...

Page 15: ...plifiers can be set automatically from 1 outdoor unit master unit on the network Refer to Fig Wiring example for automatic address setting 7 6 1 chapter for the wiring example For manual setting of address refer to the signal amplifier installation manual 7 5 2 Automatic address setting for signal amplifiers When setting the address of the signal amplifier please use the factory setting See the ins...

Page 16: ...valve Blank cap 72 96 120 6 0 to 7 3 8 1 to 9 9 13 3 to 16 2 18 0 to 22 0 19 9 to 24 4 27 0 to 33 0 16 6 to 20 3 22 5 to 27 5 8 4 to 10 3 11 4 to 14 0 8 1 Sealing test CAUTION Use only nitrogen gas Never use refrigerant gas oxygen in flammable gas or poisonous gas to pressurize the system If oxygen is used there is the danger of an explosion Do not apply shock during sealing test It can rupture th...

Page 17: ...lated from the length of the liquid pipe Round up the value to 2 decimal places Model B Factory charged amount lbs kg AOU72RLAVL 24 25 11 0 AOU96RLAVL 24 25 11 0 AOU120RLAVL 24 25 11 0 Diameter of liquid pipe in mm a Additional amount for pipe length lbs ft kg m Ø 1 4 6 35 0 014 0 021 Ø 3 8 9 52 0 039 0 058 Ø 1 2 12 70 0 077 0 114 Ø 5 8 15 88 0 120 0 178 Ø 3 4 19 05 0 180 0 268 1 Calculation of ad...

Page 18: ... temperature control will not activate during test opera tion continuous operation If a knocking sound can be heard in the liquid compression of the compressor stop the unit immediately and then energize the crank case heater for a sufficient length of time before restarting the operation Perform test operation for each refrigerant system You can set cooling test operation or heating test operatio...

Page 19: ... 4 2 Outdoor unit network communication 2 error E 1 4 5 The number of indoor unit shortage Function setting error E 2 2 1 Indoor unit capacity error E 2 4 2 Connection unit number error Indoor unit E 2 6 1 Indoor unit duplicate address error E 2 8 1 Auto address setting error E 2 8 4 Signal amplifier auto address error Indoor unit actuator error E 5 U 1 Indoor unit miscellaneous error Outdoor unit...

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