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When Connecting Refrigerant Tubing

•  Keep all tubing runs as short as possible.
•  Use the brazing method for connecting tubing.
•  Apply refrigeration compressor oil (or equivalent) used for the outdoor unit to the 

matching surfaces of the fl are and union tubes before connecting them, then tighten 
the nut with a torque wrench for a leak free connection.

•  Check carefully for leaks before starting the test run.

When Servicing...

•  Turn the power OFF at the main circuit breaker panel before opening the unit to 

check or repair electrical parts and wiring.

•  Keep your fi ngers and clothing away from any moving parts.
•  Clean up the site after you fi nish, remembering to check that no metal scraps or bits 

of wiring have been left inside the unit being serviced.

•  After installing the unit, perform a test run to make sure the unit operates normally. 

Then, explain to the customer how to operate and maintain the unit.

•  Please pass this Installation manual together with the Operating manual to the cus-

tomer.
Please ask the customer to keep the Operating manual and Installation manual at 
hand for future reference during the moving or repair of the main unit.

WARNING

For installation purposes, be sure to use the parts supplied by the manufacturer or other 
prescribed parts.
Using non-specifi ed parts will cause serious accidents such as falling unit, refrigerant 
leakage, water leakage, electric shock, and fi re.

To install a unit that uses the R410A refrigerant, use dedicated tools and piping materials 
that have been manufactured specifi cally for R410A use. 
Because the pressure of the R410A refrigerant is approximately 1.6 times higher than 
the R22, failure to use dedicated piping material or improper installation can cause rup-
ture or injury. 
It will also cause serious accidents such as refrigerant leakage, water leakage, electric 
shock, and fi re.

Do not introduce any substance other than the prescribed refrigerant into the refrigera-
tion cycle. 
If air enters the refrigeration cycle, the pressure in the refrigeration cycle will become 
abnormally high and cause the piping to rupture.

Ensure that the outdoor unit is securely installed at a place that can withstand the weight 
of the unit.
Improper installation will cause injuries caused by falling unit.

If there is a refrigerant leakage, make sure that it does not exceed the concentration 
limit. 
If a refrigerant leakage exceeds the concentration limit, it can lead to accidents such as 
oxygen starvation.

If a refrigerant leakage occurs during operation, immediately vacate the premises and 
thoroughly ventilate the area. 
If the refrigerant is exposed to fi re, it will create a hazardous gas.

Electrical work must be performed in accordance with this Installation manual by a per-
son certifi ed under the national or regional regulations. Be sure to use a dedicated circuit 
for the unit. 

For wiring, use the prescribed type of cables, connect them securely, making sure that 
there are no external forces of the cables applied to the terminal connections.
Improperly connected or secured cables can cause serious accidents such as overheat-
ing the terminals, electric shock, or fi re.

Do not turn ON the power until all work has been completed. 

After the installation, make sure there is no refrigerant leakage. 
If the refrigerant leaks into the room and becomes exposed to a source of fi re such as a 
fan heater, stove, or burner, it will create a hazardous gas.

Use a wall hole pipe. Otherwise, it may cause a short circuit.

Do not place the outdoor unit near the handrail of the balcony.
Children may climb onto the outdoor unit, lean over the handrail and fall over.

Use only a specifi ed power cable. Poor connection, poor insulation, and exceeding the 
allowable current will lead to electric shock and fi re.

Install a breaker to cut off  all AC main current at the same time.
If you do not install a breaker, it may cause electric shock and fi re.

Be sure to install the refrigerant pipe before operating the compressor. If the refrigerant 
pipe is not installed and you operate the compressor while the valve is open, air will be 
sucked into the system and abnormal pressure will occur in the refrigerant cycle. This 
will damage the unit and cause injuries.

During the pump-down operation, make sure that the compressor is turned off  before you 
remove the refrigerant piping. Do not remove the connection pipe while the compressor 
is in operation with 2-way or 3-way valve open. This may cause abnormal pressure in 
the refrigeration cycle that leads to breakage and even injury.

If there is a possibility of touching the fan during maintenance, make sure to turn OFF 
the power before implementing the maintenance. Even if operations are suspended, the 
fan of outdoor unit sometimes rotates, so if the fan rotates suddenly while in contact with 
you may cause serious injury.

Installation must be performed in accordance with the requirement of NEC (National 
Electrical Code) and CEC (Canadian Electrical Code) by authorized personnel only.

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

CAUTION

This unit must be installed by qualifi ed personnel with a capacity certifi cate for handling 
refrigerant fl uids. Refer to regulation and laws in use on installation place.

The installation must be carried out in compliance with regulations in force in the place of 
installation and the installation instructions of the manufacturer.

This unit is part of a set constituting an air conditioner. It must not be installed alone or 
with non-authorized by the manufacturer.

This unit contains no user-serviceable parts. Always consult authorized service person-
nel to repairs.

When moving, consult authorized service personnel for disconnection and installation of 
the unit.

•  Obtain the distribution network operator's agreement about the power capacity of the 

power supply system, specifi cation of the cable and the harmonic current, and etc. 
when you connect the outdoor unit with the power supply.

•  This unit must be connected to a power supply with impedance of 0.398 ohm and 

below. If the power supply does not satisfy this requirement, please consult the power 
supplier.

•  This product is intended for professional use.

Be sure to use a dedicated power circuit.
Never use a power supply shared by another appliance.

Do not install the unit in the following areas:
•  Area with high salt content, such as at the seaside. It will deteriorate metal parts, caus-

ing the parts to fail or the unit to leak water.

•  Area fi lled with mineral oil or containing a large amount of splashed oil or steam, such 

as a kitchen. It will deteriorate plastic parts, causing the parts to fail or the unit to leak 
water. 

•  Area that generates substances that adversely aff ect the equipment, such as sulfuric 

gas, chlorine gas, acid, or alkali. It will cause the copper pipes and brazed joints to cor-
rode, which can cause refrigerant leakage.

•  Area containing equipment that generates electromagnetic interference. It will cause 

the control system to malfunction, preventing the unit from operating normally.

•  Area that can cause combustible gas to leak, contains suspended carbon fi bers or 

fl ammable dust, or volatile infl ammables such as paint thinner or gasoline. If gas leaks 
and settles around the unit, it can cause a fi re.

•  Avoid installing the unit at places where it will come into contact with animals’ urine or 

ammonia.

The units are not explosion proof and therefore should not be installed in explosive 
atmosphere.

Do not use the unit for special purposes, such as storing food, raising animals, growing 
plants, or preserving precision devices or art objects. It can degrade the quality of the 
preserved or stored objects.

Perform draining for the unit according to the Installation manual. Check that the water 
is properly drained. If the drain processing is improperly installed, water may drip down 
from the unit, wetting the furniture.

Be sure not to start or stop the operation of air conditioning with power breaker. Other-
wise, it may cause malfunction or water leakage.

When setting it up near the equipment that generates electromagnetic waves and the 
equipment that generates the higher harmonics wave, be sure to take measures against 
noise. Otherwise, it may cause malfunction or failure.

When energizing to the crankcase heater, please turn on the power 12 hours or earlier 
before operation begins. When the energizing time is short, it may cause failure. Be-
sides, please do not turn off  power during the busy season. 

Children should be monitored to ensure they do not play with the device.

This product is not intended to be used by people (including children) with physical, sen-
sory or mental disability, or persons lacking experience or knowledge unless they have 
been given by the through a person responsible for their safety, supervision or instruction 
concerning the use of the device.

2.  ABOUT THIS PRODUCT

2.1.  Precautions for using R410A refrigerant

Pay careful attention to the following points:

Since the working pressure is 1.6 times higher than that of R22 models, some of the 
piping and installation and service tools are special. (See the table in the SPECIAL 
TOOLS FOR R410A section.)
Especially, when replacing a conventional refrigerant (other than R410A) model with 
a new refrigerant R410A model, always replace the conventional piping and flare nuts 
with the R410A piping and flare nuts.

Models that use refrigerant R410A have a different charging port thread diameter to pre-
vent erroneous charging with R22, R407C and for safety. Therefore, check beforehand. 
[The charging port thread diameter for R410A is 1/2 UNF 20 threads per inch.]

Be more careful than the installation of the refrigerant (other than R410A) models, not 
to enter foreign matters (oil, water, etc.) and other refrigerant into the piping. Also, when 
storing the piping, securely seal the openings by pinching, taping, etc.

When charging the refrigerant, take into account the slight change in the composition 
of the gas and liquid phases, and always charge from the liquid phase side whose 
composition is stable.

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2018/12/27   8:38:59

2018/12/27   8:38:59

Summary of Contents for Airstage AOU120RLAVL

Page 1: ...T UNITÉ EXTÉRIEURE UNIDAD EXTERIOR For authorized service personnel only Pour le personnel de service agrée uniquement Únicamente para personal de servicio autorizado PART No 9380545309 02 AOU72RLAVL AOU96RLAVL AOU120RLAVL 9380545309 02 indb i 9380545309 02 indb i 2018 12 27 8 38 58 2018 12 27 8 38 58 ...

Page 2: ...to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be neces sary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause drip pi...

Page 3: ...rical Code by authorized personnel only Cancer and Reproductive Harm www P65Warnings ca gov CAUTION This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids Refer to regulation and laws in use on installation place The installation must be carried out in compliance with regulations in force in the place of installation and the installation instruc...

Page 4: ...CN135 UTY XWZXZ9 For External output Base heater CN115 2 6 About unit of the length All Fujitsu General products are manufactured to metric units and tolerances United States customary units are provided for reference only In cases where exact dimensions and tolerances are required always refer to metric units 3 INSTALLATION WORK Please obtain the approval of the customer when selecting the locati...

Page 5: ...space If you are installing more outdoor units than indicated here please ensure sufficient space or consult your distributing agent as it may affect the performance due to short circuit and other problems Consider the transportation route installation space maintenance space and access and install the unit in a location with sufficient space for the refrigerant piping Keep the space shown in the ...

Page 6: ...snow hoods and drift prevention fencing is recommended when blowing and drifting snow is common to the region 3 3 3 Outdoor units installation in multi row The following settings are not recommended in case of cooling by a low outside tem perature Unit in mm 1 Single parallel unit arrangement 2 Multiple parallel unit arrangement 4 100 or more 24 600 or more 40 1000 or more 79 2000 or more 20 500 o...

Page 7: ...or equivalent Please select the pipe size in accordance with local rules 1 Allowable tensile stress 33 N mm 2 Allowable tensile stress 61 N mm 3 Endurance pressure of the pipes 609 psi 4 2 MPa Table B Diameter of piping used between outdoor unit and first separation tube or header For the following installation conditions it is necessary to increase the piping size Condition 1 Total indoor unit ca...

Page 8: ...t bend or stretch the pipes more than 3 times 5 PIPE INSTALLATION 5 1 Brazing CAUTION If air or another type of refrigerant enters the refrigera tion cycle the internal pressure in the refrigeration cycle will become abnormally high and prevent the unit from exerting its full performance Pressure regulating valve Cap Nitrogen gas Brazing area Apply nitrogen gas while brazing the pipes Nitrogen gas...

Page 9: ...ase comply with the laws and the regulations of each country One breaker must be installed on the power supply of the outdoor unit Wrong selection and setup of the breaker will cause electric shock or fire Do not connect AC power supply to the transmission line terminal board Improper wiring can damage the entire system Connect the connector cord securely to the terminal Faulty installation can ca...

Page 10: ...he exclusive tool such as a wire stripper If there is no exclusive tool available necessarily carefully strip the coat ing by a cutter etc so that the conductive wire is not damaged If it is damaged it may lead to an open circuit and a communication error Pay attention to the following points while attaching wires on the terminal board Do not attach 2 wires on one side Do not twist wires Do not cr...

Page 11: ...n the figure below Tightening torque lbf ft N m M3 screw 4 4 to 5 3 0 5 to 0 6 M5 screw 17 7 to 26 5 2 0 to 3 0 Power supply terminal Ring terminal M5 Transmission terminal M3 Power supply cable Conduit Power supply cable Transmission cable Transmission cable Push mount cable tie accessories Push mount cable tie accessories Earth ground cable 5 16 to 3 8 in 8 to 10 mm 1 to 1 9 16 in 25 to 40 mm Ho...

Page 12: ... priority mode must be set by pressing push button on PC board of outdoor unit Refer to 7 FIELD SETTING 2 Batch stop or Emergency stop pattern can be selected by outdoor unit PC board push button Refer to 7 FIELD SETTING 3 The emergency stop function mounted in this model does not guarantee the regula tions of each country For this reason sufficient checking is necessary regarding use Especially s...

Page 13: ...the wired remote controller 22 Forbidden Factory default 2 2 0 0 z 23 Forbidden Factory default 2 3 0 0 z 24 Forbidden Factory default 2 4 0 0 z 25 Forbidden Factory default 2 5 0 0 z 26 Forbidden Factory default 2 6 0 0 z 27 Forbidden Factory default 2 7 0 0 z 28 Change of unit Temperature Celsius C 2 8 0 0 z Fahrenheit F 0 1 7 FIELD SETTING CAUTION Discharge the static electricity from your body...

Page 14: ...l automatically return to the low noise mode 41 Low noise mode setting 1 Off Normal 4 1 0 0 z On Low noise mode 0 1 42 Low noise mode level setting Level 1 4 2 0 0 z Level 2 0 1 Forbidden 0 2 50 Forbidden Factory default 5 0 0 0 z 51 Forbidden Factory default 5 1 0 0 z 52 Forbidden Factory default 5 2 0 0 z 60 Forbidden Factory default 6 0 0 0 z 61 Forbidden Factory default 6 1 0 0 z 64 Forbidden ...

Page 15: ...plifiers can be set automatically from 1 outdoor unit master unit on the network Refer to Fig Wiring example for automatic address setting 7 6 1 chapter for the wiring example For manual setting of address refer to the signal amplifier installation manual 7 5 2 Automatic address setting for signal amplifiers When setting the address of the signal amplifier please use the factory setting See the ins...

Page 16: ...valve Blank cap 72 96 120 6 0 to 7 3 8 1 to 9 9 13 3 to 16 2 18 0 to 22 0 19 9 to 24 4 27 0 to 33 0 16 6 to 20 3 22 5 to 27 5 8 4 to 10 3 11 4 to 14 0 8 1 Sealing test CAUTION Use only nitrogen gas Never use refrigerant gas oxygen in flammable gas or poisonous gas to pressurize the system If oxygen is used there is the danger of an explosion Do not apply shock during sealing test It can rupture th...

Page 17: ...lated from the length of the liquid pipe Round up the value to 2 decimal places Model B Factory charged amount lbs kg AOU72RLAVL 24 25 11 0 AOU96RLAVL 24 25 11 0 AOU120RLAVL 24 25 11 0 Diameter of liquid pipe in mm a Additional amount for pipe length lbs ft kg m Ø 1 4 6 35 0 014 0 021 Ø 3 8 9 52 0 039 0 058 Ø 1 2 12 70 0 077 0 114 Ø 5 8 15 88 0 120 0 178 Ø 3 4 19 05 0 180 0 268 1 Calculation of ad...

Page 18: ... temperature control will not activate during test opera tion continuous operation If a knocking sound can be heard in the liquid compression of the compressor stop the unit immediately and then energize the crank case heater for a sufficient length of time before restarting the operation Perform test operation for each refrigerant system You can set cooling test operation or heating test operatio...

Page 19: ... 4 2 Outdoor unit network communication 2 error E 1 4 5 The number of indoor unit shortage Function setting error E 2 2 1 Indoor unit capacity error E 2 4 2 Connection unit number error Indoor unit E 2 6 1 Indoor unit duplicate address error E 2 8 1 Auto address setting error E 2 8 4 Signal amplifier auto address error Indoor unit actuator error E 5 U 1 Indoor unit miscellaneous error Outdoor unit...

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