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21

EN

Cleaning , Polishing / burnishing

Safety

WARNING!

Danger from incorrect operation.

Operating the equipment incorrectly can cause serious injury and damage.  

► Do not use the functions described here until you have read and completely under

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stood all of the following documents:

► these Operating Instructions

► all “Operating Instructions” for the system components, especially the “Safety rules”

► the safey data sheet for the cleaning and brightening electrolyte as well as for Fronius 

electrolyte powder

Preparation

Take safety precautions: Put on safety goggles, gloves and protective clothing
Switch off the MagicCleaner and disconnect it from the mains supply
Undo the screw-cap of the reservoir
Only for use of Fronius electrolyte powder: prepare electrolyte powder as cleaning 

electrolyte

a)

Fill 1/2 l of clear water into the mixing container included in the scope of supply

b)

Add complete contents of the case containing Fronius electrolyte powder slowly 

to water

c)

Close mixing container tightly

d)

Shake mixing container with water and Fronius electrolyte powder for approx. 1 

min.

e)

Open mixing container and pour in the remaining 1/2 l of water

f)

Again close mixing container tightly

g)

Shake mixing container for another 1 min (until Fronius electrolyte powder is com

-

pletely dissolved).

Fill the reservoir with cleaning or polishing electrolyte up to just under the filler neck. 

Clean mixing container for preparation of Fronius electrolyte powder, if necessary.

IMPORTANT! 

Use only original Fronius cleaning or polishing electrolyte!

Replace the screw-cap of the reservoir tightly
Make an earth connection between the MagicCleaner and the workpiece

Fitting a new 

cleaning cloth on 

the cleaning elec

-

trode

Using your index finger and thumb, pull the clamping plate towards the cleaning han

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dle and turn it 90°
Using your thumb, lift the clamping plate on each side at a time and clamp the cleaning 

cloth in place
Turn the clamping plate back 90°

Start-up

CAUTION!

Danger from current flow.

Danger of damage to workpiece and cleaning electrode because of current flow.

► As soon as the mains cable of the MagicCleaner is connected to the mains, cleaning 

current may be flowing, if the program switch is positioned accordingly.

► Deposit handle on insulated surface!

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Summary of Contents for MagicCleaner Stand Alone

Page 1: ...chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0024 EN 001 16072020 MagicCleaner Stand Alone MagicCleaner Stand Alone 110...

Page 2: ...2...

Page 3: ...ements 15 Options 15 Mains connection 16 MagicCleaner 16 MagicCleaner 110V 16 Technical data 17 MagicCleaner 17 MagicCleaner 110V 17 Controls connections and mechanical components 18 Safety 18 Control...

Page 4: ...re maintenance and disposal 27 General remarks 27 Every start up 27 Weekly 27 Every 6 months 27 Disposal 27 Replacing the cleaning electrode 28 Safety 28 Preparations 28 Removing the cleaning electrod...

Page 5: ...ON Indicates a situation where damage or injury could occur If not avoided minor injury and or damage to property may result NOTE Indicates a risk of flawed results and possible damage to the equipmen...

Page 6: ...faults that could compromise safety This is for your personal safety The machine may only be used for jobs as defined by the Intended pur pose Utilisation for any other purpose or in any other manner...

Page 7: ...instructed to do so undertake to observe the basic instructions regarding safety at work and accident prevention to read the Safety rules section and warning notices in these operating instructions a...

Page 8: ...equipment and or erect suitable protective partitions or curtains The following aspects must be observed when handling cleaning agents cleaning electrolyte brightening electrolyte electrolyte powder...

Page 9: ...lace any loose con nections scorched damaged or underdimensioned cables or other leads Do not loop any cables or other leads around your body or any part of your body Have the mains and the machine su...

Page 10: ...for preventing EMC problems 1 Mains supply If electromagnetic interference still occurs despite the fact that the mains connection is in accordance with the regulations take addi tional measures e g...

Page 11: ...ate When installing the appliance please ensure a clearance radius of 0 5 m 1 6 ft so that cool air can circulate freely When transporting the appliance please ensure that the valid national and regio...

Page 12: ...for earthing the housing parts Only use original housing screws in the correct number and tightened to the specified torque The manufacturer recommends that a safety inspection of the device is per f...

Page 13: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur chaser If you have a...

Page 14: ...ound and its bayonet latching earth socket are all features designed to pro long its service life Its shoulder strap makes it easy to carry around both indoors in the workshop and outdoors on site ere...

Page 15: ...ected from direct wetting such as that caused by external wet cleaning Ambient temperature IMPORTANT The temperatures for employment and storage must not fall below the fol lowing values without elect...

Page 16: ...hase and neutral conductors of the mains plug IMPORTANT Electrical work fitting or changing the power plug may only be carried out by a qualified electrician MagicCleaner 110V The Stand alone MagicCle...

Page 17: ...tant emission during operation measured acc to VDI 2462 part 8 phosphoric acid H3PO4 0 2 mg m sulphuric acid H2SO4 0 6 mg m Unit suitable for use in confined spaces S Mains voltage 6 6 100 110 V 50 60...

Page 18: ...tment of cleaning current from 5 20 A 2 Program switch for switching the MagicCleaner from stand by to the desired operating mode 3 LED indicator Auto Cleaning mode lights up when the Auto Cleaning mo...

Page 19: ...between the Ma gic Cleaner and the workpiece 12 Bayonet latching earth socket for connecting the earth cable Rear view showing accessories 13 Storage compartment for storing the accessories supplied w...

Page 20: ...matically dispensed during cleaning Adjustement of the desired dispensing rate with dial for electrolyte dispensing rate 5 No need to push the button Polishing not possible Current curve AC Polishing...

Page 21: ...Fronius electrolyte powder for approx 1 min e Open mixing container and pour in the remaining 1 2 l of water f Again close mixing container tightly g Shake mixing container for another 1 min until Fro...

Page 22: ...te IMPORTANT During the cleaning procedure do not dwell on the same spot for too long as due to the increasing thermal load wear of the cleaning cloth increases significantly Also ensure that the clea...

Page 23: ...lm for short term use Fix the film to a paper sheet size A4 with adhesive tape Insert paper into printer in a way that the colored film is printed Print text or graphics on the film Remove colored pri...

Page 24: ...he printing film to the workpiece with adhesive tape Printing proce dure Push the button on the handle to ensure that the printing felt is sufficiently wetted with electrolyte The first time after the...

Page 25: ...lasic canister 1 x plastic case Imprinting film for short term use Use a dot matrix printer or a mechanical typewriter for imprinting the film for short term use Fix the film to a paper sheet size A4...

Page 26: ...the electrolyte dispensing rate to minimum on dial 5 Fix the printing film to the workpiece with adhesive plastic tape Printing proce dure Dip the cleaning electrode with the mounted printing felt in...

Page 27: ...ally charged components e g capacitors have been discharged Every start up Check mains cable and interconnecting cable for damage Check container and pump for leakage Check whether the allround distan...

Page 28: ...ctrode Tighten the cleaning electrode by hand only when screwing it onto the handle Preparations Switch off MagicCleaner and disconnect it from the mains Remove cleaning cloth from the cleaning electr...

Page 29: ...t 1 turn Tightening the fixing nut finger tight IMPORTANT Do not tighten the fixing nut yet when screwing it onto the handle as the cleaning electrode still needs to be adjus ted Screw the fixing nut...

Page 30: ...30...

Page 31: ...31 EN...

Page 32: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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