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11

EN

Safety precau

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tions at the instal

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lation site and 

when being trans

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ported

Safety precau

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tions in normal 

operation

If a machine is fitted with a carrying strap or carrying handle, remember that 

this strap is ONLY to be used for lifting and carrying the machine by hand. 

The carrying strap is NOT suitable for transporting the machine by crane, 

fork-lift truck or by any other mechanical hoisting device.
Measurement of pollutant emissions while working with the device revealed 

values below the admissible mean toxic limit.

Nevertheless:

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Provide for sufficient supply of fresh air.

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Keep head away from generated vapours.

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Don’t inhale generated vapours and/or exhaust them from working area 

by appropriate means.

A machine that topples over can easily kill someone! For this reason, always 

place the machine on an even, firm floor in such a way that it stands firmly.

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An angle of inclination of up to 10° is permissible.

Special regulations apply to rooms at risk from fire and/or explosion. 

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Observe all relevant national and international regulations.

By means of internal instructions and checks, ensure that the workplace and 

the area around it are always kept clean and tidy.
The appliance must only be installed and operated in accordance with the 

protection type stated on the specifications plate.
When installing the appliance, please ensure a clearance radius of 0.5 m  

(1.6 ft.) , so that cool air can circulate freely.
When transporting the appliance, please ensure that the valid national and 

regional guidelines and accident protection regulations are followed. This ap

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plies in particular to guidelines in respect of dangers during transportation 

and carriage.s and sideguards are kept closed.
Before transportation, completely drain any cleaning agent.
Before commissioning and after transportation, a visual check for damage 

must be carried out. Any damage must be repaired by Fronius-trained ser

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vice personnel before commissioning.

Only operate the machine if all of its protective features are fully functional. 

If any of the protective features are not fully functional, this endangers:

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the life and well-being of the operator or other persons

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the equipment and other tangible assets belonging to the owner/opera

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tor

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efficient working with the equipment.

Any safety features that are not fully functional must be put right before you 

switch on the machine.
Never evade safety features and never put safety features out of order..
Before switching on the machine, ensure that nobody can be endangered by 

your doing so.
At least once a week, check the machine for any damage that may be visible 

from the outside, and check that the safety features all function correctly.
Only Fronius cleaning agent is suitable for use in our machines.
Do not mix Fronius cleaning agent with other cleaning agents.

Summary of Contents for MagicCleaner Stand Alone

Page 1: ...chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0024 EN 001 16072020 MagicCleaner Stand Alone MagicCleaner Stand Alone 110...

Page 2: ...2...

Page 3: ...ements 15 Options 15 Mains connection 16 MagicCleaner 16 MagicCleaner 110V 16 Technical data 17 MagicCleaner 17 MagicCleaner 110V 17 Controls connections and mechanical components 18 Safety 18 Control...

Page 4: ...re maintenance and disposal 27 General remarks 27 Every start up 27 Weekly 27 Every 6 months 27 Disposal 27 Replacing the cleaning electrode 28 Safety 28 Preparations 28 Removing the cleaning electrod...

Page 5: ...ON Indicates a situation where damage or injury could occur If not avoided minor injury and or damage to property may result NOTE Indicates a risk of flawed results and possible damage to the equipmen...

Page 6: ...faults that could compromise safety This is for your personal safety The machine may only be used for jobs as defined by the Intended pur pose Utilisation for any other purpose or in any other manner...

Page 7: ...instructed to do so undertake to observe the basic instructions regarding safety at work and accident prevention to read the Safety rules section and warning notices in these operating instructions a...

Page 8: ...equipment and or erect suitable protective partitions or curtains The following aspects must be observed when handling cleaning agents cleaning electrolyte brightening electrolyte electrolyte powder...

Page 9: ...lace any loose con nections scorched damaged or underdimensioned cables or other leads Do not loop any cables or other leads around your body or any part of your body Have the mains and the machine su...

Page 10: ...for preventing EMC problems 1 Mains supply If electromagnetic interference still occurs despite the fact that the mains connection is in accordance with the regulations take addi tional measures e g...

Page 11: ...ate When installing the appliance please ensure a clearance radius of 0 5 m 1 6 ft so that cool air can circulate freely When transporting the appliance please ensure that the valid national and regio...

Page 12: ...for earthing the housing parts Only use original housing screws in the correct number and tightened to the specified torque The manufacturer recommends that a safety inspection of the device is per f...

Page 13: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur chaser If you have a...

Page 14: ...ound and its bayonet latching earth socket are all features designed to pro long its service life Its shoulder strap makes it easy to carry around both indoors in the workshop and outdoors on site ere...

Page 15: ...ected from direct wetting such as that caused by external wet cleaning Ambient temperature IMPORTANT The temperatures for employment and storage must not fall below the fol lowing values without elect...

Page 16: ...hase and neutral conductors of the mains plug IMPORTANT Electrical work fitting or changing the power plug may only be carried out by a qualified electrician MagicCleaner 110V The Stand alone MagicCle...

Page 17: ...tant emission during operation measured acc to VDI 2462 part 8 phosphoric acid H3PO4 0 2 mg m sulphuric acid H2SO4 0 6 mg m Unit suitable for use in confined spaces S Mains voltage 6 6 100 110 V 50 60...

Page 18: ...tment of cleaning current from 5 20 A 2 Program switch for switching the MagicCleaner from stand by to the desired operating mode 3 LED indicator Auto Cleaning mode lights up when the Auto Cleaning mo...

Page 19: ...between the Ma gic Cleaner and the workpiece 12 Bayonet latching earth socket for connecting the earth cable Rear view showing accessories 13 Storage compartment for storing the accessories supplied w...

Page 20: ...matically dispensed during cleaning Adjustement of the desired dispensing rate with dial for electrolyte dispensing rate 5 No need to push the button Polishing not possible Current curve AC Polishing...

Page 21: ...Fronius electrolyte powder for approx 1 min e Open mixing container and pour in the remaining 1 2 l of water f Again close mixing container tightly g Shake mixing container for another 1 min until Fro...

Page 22: ...te IMPORTANT During the cleaning procedure do not dwell on the same spot for too long as due to the increasing thermal load wear of the cleaning cloth increases significantly Also ensure that the clea...

Page 23: ...lm for short term use Fix the film to a paper sheet size A4 with adhesive tape Insert paper into printer in a way that the colored film is printed Print text or graphics on the film Remove colored pri...

Page 24: ...he printing film to the workpiece with adhesive tape Printing proce dure Push the button on the handle to ensure that the printing felt is sufficiently wetted with electrolyte The first time after the...

Page 25: ...lasic canister 1 x plastic case Imprinting film for short term use Use a dot matrix printer or a mechanical typewriter for imprinting the film for short term use Fix the film to a paper sheet size A4...

Page 26: ...the electrolyte dispensing rate to minimum on dial 5 Fix the printing film to the workpiece with adhesive plastic tape Printing proce dure Dip the cleaning electrode with the mounted printing felt in...

Page 27: ...ally charged components e g capacitors have been discharged Every start up Check mains cable and interconnecting cable for damage Check container and pump for leakage Check whether the allround distan...

Page 28: ...ctrode Tighten the cleaning electrode by hand only when screwing it onto the handle Preparations Switch off MagicCleaner and disconnect it from the mains Remove cleaning cloth from the cleaning electr...

Page 29: ...t 1 turn Tightening the fixing nut finger tight IMPORTANT Do not tighten the fixing nut yet when screwing it onto the handle as the cleaning electrode still needs to be adjus ted Screw the fixing nut...

Page 30: ...30...

Page 31: ...31 EN...

Page 32: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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