Fritsch 16.60 0 Series Operating Instructions Manual Download Page 1

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CROSS BEATER MILL

PULVERISETTE 16

Operating instructions

Valid from serial number: 16.60X0/X0001

Read the instructions prior to performing any task!

Translation of the original operating instructions

Summary of Contents for 16.60 0 Series

Page 1: ...CROSS BEATER MILL PULVERISETTE 16 Operating instructions Valid from serial number 16 60X0 X0001 Read the instructions prior to performing any task Translation of the original operating instructions ...

Page 2: ...Ausgabe 01 2019 Index 002 Fritsch GmbH Milling and Sizing Industriestraße 8 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 Email info fritsch de Internet www fritsch de ...

Page 3: ... GmbH An audit certified that Fritsch GmbH conforms to the requirements of the DIN EN ISO 9001 2015 The enclosed Conformity Declaration lists the guidelines the FRITSCH instrument conforms to to be able to bear the CE mark Certification CE Conformity Certifications and CE conformity 3 ...

Page 4: ... Collecting vessel volume 15 3 9 Protection class 15 4 Installation 16 4 1 Transport 16 4 2 Unpacking 16 4 3 Setting up 16 4 4 Ambient conditions 17 4 5 Setting up on a laboratory bench 17 4 6 Fastening the Cross beater mill to the universal support stand 18 4 7 Electrical connection 18 5 Initial start up 20 5 1 Switching on 20 5 2 Function check 20 5 3 Switching off 20 6 Using the device 21 6 1 O...

Page 5: ...27 7 2 Universal support stand 27 8 Cleaning 29 8 1 Cleaning grinding elements 29 8 2 Cleaning the funnel 29 9 Maintenance 30 9 1 Replacement of the device fuse 31 9 2 Filzring Mahlraumkassette 31 9 3 Setting the impact plates 32 10 Error display 33 11 Disposal 34 12 Guarantee terms 35 13 Exclusion of liability 37 14 Safety logbook 39 15 Index 40 Table of contents 5 ...

Page 6: ...1 Funnel with hand guard 2 Grinding chamber cartridge 3 Sieve insert 4 Filter sack 5 Collecting vessel 6 Cross beater 7 Control panel 8 Door lock 9 Locking mechanism 10 Universal support stand optional Basic structure 6 ...

Page 7: ...t hazards to users follow the instructions in this manual Malfunctions that impair the safety of persons the PULVERISETTE 16 or other material property must be rectified immediately The following information serves both the personal safety of operating personnel as well as the safety of the products described and any devices connected to them All maintenance and repair work may only be performed b...

Page 8: ...VERISETTE 16 this manual is to be carefully read and understood The use of the PULVERISETTE 16 requires technical knowledge only commercial use is permitted The operating personnel must be familiar with the content of the oper ating manual For this reason it is very important that these persons actually receive the present operating manual Ensure that the operating manual is always near the device...

Page 9: ...d symbols used in this manual Safety information in this manual is designated by symbols Safety infor mation is introduced by keywords that express the extent of the hazard DANGER This symbol and keyword combination points out a directly hazardous situation that can result in death or serious injury if not avoided WARNING This symbol and keyword combination points out a pos sibly hazardous situati...

Page 10: ...his designation will result in serious or fatal injury WARNING This symbol and keyword combination points out a directly hazardous situation due to movable parts Ignoring information with this designation can result in hand injuries WARNING This symbol and keyword combination points out a directly hazardous situation due to hot surfaces Ignoring information with this designation can result in seri...

Page 11: ... References to sections in this manual and rele vant documentation Lists without a specific order Button Operating elements e g push button switch display elements e g signal lamps Display Screen elements e g buttons function key assignment 2 5 Device safety information n Only use original accessories and original spare parts Failure to observe this instruction can compromise the safety of the mac...

Page 12: ... be taken and the work must be supervised from a specialist The PULVERISETTE 16 is not explosion protected and is not designed to grind explosive materials n Do not remove the information signs NOTICE Immediately replace damaged or illegible information signs n Unauthorised alteration of the PULVERISETTE 16 will void Fritsch s declaration of conformity to European directives and void the guar ante...

Page 13: ... disabled or removed All protective equipment is to be regularly checked for integrity and proper functioning n If the mill is opened during operation the motor stops within a very short time n The mill cannot be restarted while the grinding chamber is open Safety information and use 13 ...

Page 14: ...ating noise Noise measurement according to DIN 45635 31 01 KL3 Immission at 1m distance n approx 68 dB A when idle During comminution depending on the grinding stock n approx 85 to 95 dB A with peaks of up to 110 dB A 3 4 Drive motor Three phase motor with brake 3 5 Speed The rated speed of the engine is 2000 4000 rpm 3 6 Power rating 1150 watts 3 7 Particle feed size Max 25 mm Technical data 14 ...

Page 15: ...3 8 Collecting vessel volume 5000 ml or 30000 ml 3 9 Protection class IP41 Technical data 15 ...

Page 16: ...injury or property damage The machine is only to be lifted with suitable equipment and by qualified personnel The guarantee excludes all claims for damage due to improper transport 4 2 Unpacking n Remove the screws attaching the front of the case n Lift it away n Compare the contents of the delivery with your order 4 3 Setting up DANGER Do not step under the transport pallet during transport CAUTI...

Page 17: ...own to 50 rela tive humidity at 40 C n The room temperature has to stay between 5 40 C n Altitudes up to 2000 m n Degree of pollution 2 according to IEC 664 4 5 Setting up on a laboratory bench You can mount the cross beater mill on a laboratory bench n Measure the thickness of the laboratory bench n Use screws with a maximum 8 mm and a length equal to the labo ratory bench thickness 25 mm n Place...

Page 18: ...or each of the screws and screw the device to the universal support stand from below 4 7 Electrical connection DANGER Provide short circuit protection Risk of damage due to short circuits Make sure that the socket is connected to a mains line protected with a residual current circuit breaker CAUTION Ignoring the values on the type plate may result in damage to the electrical and mechanical compone...

Page 19: ...DANGER Mains voltage Changes to the connection line may only be made by a qualified person Installation 19 ...

Page 20: ...rried out 5 1 Switching on n Ensure that the mill is closed before switching on the device using the main switch on the reverse I 5 2 Function check 1 Set the speed to 2000 rpm on the control panel using the and buttons 2 Start the function check by pressing the START button ð The mill starts up 3 Press the STOP button to stop the device ð The cross beater is braked After the engine comes to a sto...

Page 21: ...ear or damage to the device Operating without a grinding set Operating the device without a grinding set can lead to increased wear or damage to the device Only operate the device when the grinding set has been inserted NOTICE Damage to mechanical components Blockage of the cutting mill When working on large grained harder particles blockages can occur due to the increased drawing in power of the ...

Page 22: ...lements and operation 1 Funnel 2 Grinding chamber cartridge with sieve frame 3 Ring filter 4 Filter sack 5 Collecting vessel 6 Cross beater 7 Control panel 8 Door lock 9 Locking mechanism 10 Frame Using the device 22 ...

Page 23: ... STOP button to stop comminution 6 2 Opening and closing the mill housing 6 2 1 Opening the device 1 Connect the device to the mains 2 Switch on the main switch on the rear of the device 3 H42 appears on the screen 4 Pull the locking mechanism 8 out and hold it in position 5 Pull the door lock 7 down ð The door can now be opened Using the device 23 ...

Page 24: ...s must be gone through in the sequence set out below Before assembly it is essential to ensure that both the motor shaft and the mounting bore hole of the cross beater have been cleaned 6 3 1 Einsetzen der Mahlraumkassette n Pull the knob 10 upwards n Align the grinding chamber cartridge 2 with the bolts in the housing n Insert the grinding chamber cartridge 2 into the housing and allow the bolt o...

Page 25: ...nel must be expected Therefore never operate the PULVERISETTE 16 without a filter hose 3 Filter hose 3 1 Filter hose lock 4 Collecting vessel 4 1 Collecting vessel lock Using a filter hose ensures that the air stream created by the impact rotor discharges downwards to the mate rial output In addition the material throughput is increased and the separation of the solid matter in the air stream is e...

Page 26: ...y the optimum sample quantity start grinding with a small amount and observe the grinding noise As soon as the quantity entered has been comminuted and the grinding noise dies down add a slightly larger sample quantity into the funnel Increase the sample added slowly Above a certain filling quantity of the sample in the grinding chamber the grinding noise changes noticeably under load Reduce the a...

Page 27: ...mping rings 12 x washers 6 x M6 nuts 6 x M6x25 cylinder screws 5 4 x protective caps To assemble the universal support stand proceed as follows 1 Lay the mount plate on a flat surface 2 Slide 2 clamping rings over 2 of the 4 stand legs 3 Slide the remaining 2 clamping rings on the two other stand legs 4 Screw the 4 stand legs into the mounting plate so that the ones with the 2 clamping rings on th...

Page 28: ...ned at a distance of 10cm to the floor 6 Fit the 3 cross braces as shown in the image and screw to the clamping rings A cross brace must be mounted on the back of the tripod What is the rear side depends on the device to be mounted Accessories 28 ...

Page 29: ...he grinding chamber bottom sieve and cross beater can all be removed For this see Chapter Ä Chapter 6 3 Installing the grinding elements on page 24 Before reinserting the grinding components it is essential to ensure that both the motor shaft and the mounting bore hole of the cross beater have been cleaned 8 2 Cleaning the funnel To better clean the funnel the splash guard can be removed To do so ...

Page 30: ...nce work with warning signs Maintenance work may only be performed by spe cialised personnel Put safety equipment back into operation after maintenance or repair work We recommend keeping a safety logbook Ä Chapter 14 Safety logbook on page 39 where all work mainte nance repairs performed on the device is entered The most important element of maintenance is regular cleaning Maintenance 30 ...

Page 31: ...der together and pull the fuse holder out 2 Remove the fuses from the fuse holder and insert the new fuses 3 Insert the fuse holder with the inserted fuses into the opening 9 2 Filzring Mahlraumkassette Grease the felt ring F in the grinding chamber cartridge every week with a few drops of machine oil If the felt ring is worn remove the grinding set Remove the metal ring M on the rear of the grind...

Page 32: ...te 1 Position the setting plate between one of the impact plates and the toothed inner side of the grinding insert and hold the plate in place 2 Loosen the 2 hexagon screws which are used to fasten the impact plate 3 Press the impact plate against the setting plate and retighten the two hexagon screws 4 Perform these settings with the other two impact plates in the same manner 5 Remove the setting...

Page 33: ... again If the error persists contact service E26 Frequency converter error Switch off the main switch and wait for 30 s before switching on again If the error persists contact service E41 Speed sensor error Switch off the main switch and wait for 30 s before switching on again If the error persists contact service E50 Safety circuit error Switch off the main switch and wait for 30 s before switchi...

Page 34: ... Analytical devices have been registered under category 9 monitoring and control instruments It has been accepted that FRITSCH is operating only in the business to business area The German registration number for FRITSCH is WEEE reg no DE 60198769 FRITSCH WEEE coverage Since the registration of FRITSCH is classified for bilateral transactions no legal recycling or disposal process is described FRI...

Page 35: ...receipt of the device and be received by us within three weeks or alternatively online registration must be car ried out with the above mentioned information The guarantee will not be granted in cases where n Damage has arisen due to normal wear and tear especially for wear parts such as Crushing jaws support walls grinding bowls grinding balls sieve plates brush strips grinding sets grinding disk...

Page 36: ...nt to remedy all recognisable errors or faults including those not covered by the guarantee Errors or faults not covered by the guarantee shall in this case be rectified at cost We recommend reading the operating manual before contacting us or your dealer in order to avoid unnecessary inconvenience Ownership of defective parts is transferred to us with the delivery of the replacement part the defe...

Page 37: ... is expressly prescribed by applicable laws or jurisprudence FRITSCH GMBH expressly reserves the right to modify and or update this operating manual without prior notice The same applies to modifica tions and improvements to the products described in this operating manual It is the responsibility of the user to ensure that they have the current version of this operating manual For more information...

Page 38: ...sons including fatal injuries or similar The above exclusion of liability is limited by mandatory liability as prescribed by laws or jurisprudence Lia bility for negligence is excluded in all cases No permission is given expressly implicitly or otherwise for the use of patents brands or other copyrights We also assume no liability for copy right infringements or infringements of the rights of thir...

Page 39: ...14 Safety logbook Date Maintenance Repair Name Signature Safety logbook 39 ...

Page 40: ...ck 20 G Guarantee terms 35 I Initial start up 20 Inserting the bottom sieve 24 the cross beater 25 the grinding chamber cartridge 24 the grinding elements 24 M Maintenance 30 O Opening the device 23 Operating noise level 14 P Particle feed size 14 Power rating 14 Protective equipment 13 R Requirements for the user 7 Rotational speed 14 S Safety information 9 Safety logbook 39 Setting up 16 Skilled...

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Page 42: ... 2016 Fritsch GmbH Milling and Sizing Industriestraße 8 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 Email info fritsch de Internet www fritsch de ...

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