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11.5 Turn On Power

With the control panel grinder pump disconnect/breaker in the “off” 
position, turn on the property service panel breakers supplying power 
to the pump and system monitor.

11.6 Fill Collection Tank

Fill the collection tank with water until the “high-level” alarm sounds 
and the light illuminates in the control panel. This should occur within 
6" of the inlet pipe invert. The “high-level” alarm should also be visible 
and audible. Press the “stop” button to silence the audible alarm.

11.7 Turn Grinder Pump On

Move the grinder pump power disconnect/breaker to the “on” 
position. The grinder pump should turn on immediately. Within two 
minutes the high-level alarm LED will turn off and automatically reset. 
Within five minutes the grinder pump should turn off, with the liquid 
level approximately 1' from the bottom of the collection tank.

11.8 Troubleshooting

If the PowerSewer® system does not respond as described, review the 
installation instructions to ensure that they were followed completely. 
If the system still does not respond properly, refer to specific pump 
owner's manual.

11.9 Secure the System

Close the Junction Box cover, align cover tabs and uniformly tighten 
all four fasteners. Replace wet well access cover. Make sure the wet 
well cover seats completely for a watertight seal. The cover fits very 
tightly. Step on the cover to ensure it is seated properly. Replace the 
tank cover and uniformly tighten all six bolts to 100 in-lbs.

CAUTION

 The PowerSewer® cover must be properly 

secured to the collection tank at all times If bolts or sealing 
washers are lost or damaged, contact your Franklin Electric Sales 
Representative or Franklin Electric Customer Service immediately  
at 866-271-2859

CAUTION

 Failure to create watertight seals at the cord 

grips or enclosure lid may result in premature system failure

11.10 Review System with Property Owner

Review the PowerSewer® system and monitor features with the 
property owner.

12. OPERATION

The PowerSewer® grinder pump sewer system is equipped with a float 
control system that continuously controls the grinder pump operation.

12.1 Automatic Operation

Sewage enters the collection tank through the drop inlet pipe. When the 
level reaches a preset “on” point, the “on” float switch sends a signal to 
the pump start relay energizing the pump motor. The pump motor will 
remain energized until the sewage level reaches the preset “off” point 
and activates the “off” float switch and de-energizes the pump motor.

12.2 Manual Operation

The PowerSewer® residential and commercial grinder pump system 
is equipped with a manual override button, labeled “Hand,” which 
allows for temporary manual operation of the pump. Press and hold 
the manual override button to operate the pump. As soon as the 
button is released, the system is immediately returned to automatic 
operation. The manual override option is helpful when diagnosing a 
problem because it will isolate the pump from the control system.  
It also can be used to clean the collection tank by operating the pump 
past the “off” position to remove scum or grease that has collected on 
the surface of the sewage.

12.3 High-Level Alarm

The High-Level Alarm will energize when the sewage level rises to a 
level that activates the high-level float switch. The PowerSewer® does 
have reserve capacity, but should only be used for emergency purposes.

12.4 System Care

Properly installed, operated and maintained, the PowerSewer® 
grinder pump system will provide many years of reliable service. The 
service life of your PowerSewer® grinder pump could be shortened if 
the following items are put down a drain or toilet:

Bones, Cloth, Condoms, Dental Floss, Diapers, Glass, Metal, 
Nylons, Plastic, Sanitary Napkins, Seafood Shells, Tampons, 
Wood, Cigarette Filters.

CAUTION

  

Resulting premature wear is not covered by warranty

The following hazardous items should never be introduced into any 
sewer system because of the potential for blockage, contamination, 
corrosion, explosion or fire:

Corrosive Chemicals, Explosives, Flammable Liquids or  
Materials, Gasoline, Grease, Oil, Paint, Paint Cleaners,  
Volatile Organic Chemicals

Summary of Contents for PowerSewer V4PS

Page 1: ...V4PS Installation Operation Maintenance Manual...

Page 2: ...and maintenance instructions may result in electrical shock or fire hazard personal injury or death unsatisfactory performance equipment failure and will void the warranty If you have any questions ca...

Page 3: ...ng the Vent 11 7 1 Vent Coupling Location 7 2 Vent Cap Location 7 3 Vent Pipe Slope 7 4 Solvent Cementing Vent Piping and Fittings 7 5 Installing the Remote Vent Cap 8 Locating and Mounting the Contro...

Page 4: ...for Field Installation Fiberglass Basin Cover Wet well access cover with polyethylene seal using 3 8 16 SST bolts to fasten cover to basin Spring Release Float Tree Assembly SST Isolated Pump Support...

Page 5: ...or removal of the manhole bolts and cutting ring bolts 1 Phillips screwdriver to open the control panel cover Small flathead screwdriver used to connect wire to control panel Wire strippers Small chan...

Page 6: ...tallation should be suspended until the extent of the damage can be determined by an authorized Franklin Electric representative Any field repairs or alterations must be authorized in writing by Frank...

Page 7: ...aggregate for collection tank foundation Concrete for collection tank ballast minimum 7 cubic feet Approved backfill materials see section 10 1 Approved Backfill Materials Determine main electrical su...

Page 8: ...im should be at least 1 1 2 above final grade The final grade should slope away from the collection tank to avoid surface water from ponding on or around the collection tank and cover NOTICEDo not ins...

Page 9: ...ary 4 4 Applying Solvent Cement Solvent cement must be applied immediately to the primed surfaces before the primer dries in an alternating three coat application Using a brush or applicator sized no...

Page 10: ...e Then dry fit service lateral from property into elbow or sanitary tee Make any necessary adjustments to the drop inlet pipe for a proper fit NOTICEIf a cleanout is not available in the property serv...

Page 11: ...utlined in section 4 0 Solvent Cementing Joints NOTICEJoints and fittings in the vent piping must be watertight If not ground and surface water could infiltrate the PowerSewer system resulting in unne...

Page 12: ...ause fire or damage to the pump control panel or cause severe personal injury and will immediately void the warranty Control Panel for Pump Power Wiring Preparation Strip back the outer jacket of the...

Page 13: ...as defined by ASTM D 2321 include clean gravels and sands with less than 5 fines and clean compactible soil that contain less than 12 fines Class 2 materials consist of rounded materials and are less...

Page 14: ...e junction box The length of the power cord is 10 long regardless of the size of the tank Do not leave extra cord inside of wet well The cable may become entangled in the rotating cutters or interfere...

Page 15: ...tor features with the property owner 12 OPERATION The PowerSewer grinder pump sewer system is equipped with a float control system that continuously controls the grinder pump operation 12 1 Automatic...

Page 16: ...List Equip yourself with the proper installation operation and maintenance tools before performing any work on or near the PowerSewer system Review section 1 2 Installation and Maintenance Tool List...

Page 17: ...draulic Diaphragm Seal TPV Pump Stand Off PVC 1 1 4 Discharge Pipe SST 2 HP Centrifugal Grinder Pump IGP M IGP A IGPH M IGPH A IGPDS M IGPDS A Discharge Depth See Table A Basin Height See Table H 42 1...

Page 18: ...ll Bearing Upper Single row ball 6203 Ball Bearing Lower Single row ball 6306 Seal Housing Cast iron with epoxy coating Mechanical Seal Carbon Ceramic Volute Cast iron with epoxy coating Impeller Bras...

Page 19: ...and third party approval Motor Cover Cast iron with epoxy coating Motor Cover O ring Nitrile Motor Design Single phase capacitor start capacitor run or three phase depending on pump model Insulation C...

Page 20: ...hes must be rated a minimum of 2 Amps at 120 V 208 230 VAC PUMP POWER CABLE 208 230 VAC 115 VAC 1 PHASE 60 HERTZ POWER SUPPLY CONTROL PANEL 515351 515357 COMMON RUN START PANEL GRD BLUE BLACK ORANGE B...

Page 21: ...60 C copper wire minimum 6 Level switches must be rated a minimum of 2 Amps at 120 V THREEPHASE IGP IGPHMANUALGRINDER Wiring Diagram 208 240 480 600 VAC 3 PHASE 60 HERTZ POWER SUPPLY INCOMING POWER CO...

Page 22: ...Ball Bearing Upper Single row ball 6203 Ball Bearing Lower Single row ball 6306 Seal Housing Cast iron with epoxy coating Mechanical Seal Carbon Ceramic Volute Cast iron with epoxy coating Impeller Br...

Page 23: ...Motor Design Single phase capacitor start capacitor run Insulation Class F Overload Protection Internal on winding thermal protector Motor Shaft AISI 300 series stainless steel Ball Bearing Upper Sin...

Page 24: ...M FLOAT BLACK BLACK BLACK WHITE WHITE WHITE GREEN WHITE BLACK TANK JUNCTION BOX MOUNTED IN TANK DRY WELL NOTE This is a control drawing only and does not re ect the actual locations of cable penetrati...

Page 25: ...with fluoroelastomer FKM bellows and stationary ceramic with fluoroelastomer FKM O ring Lower Type 21 spring loaded rotating silicon carbide with fluoroelastomer FKM bellows and stationary silicon car...

Page 26: ...RUN START SEAL FAIL PUMP OFF FLOAT PUMP ON FLOAT HIGH LEVEL ALARM FLOAT TANK JUNCTION BOX MOUNTED IN TANK DRY WELL SENSOR CABLE NOTE This is a control drawing only and does not re ect the actual locat...

Page 27: ...TANK JUNCTION BOX MOUNTED IN TANK DRY WELL 12 AWG PUMP CABLE 125 FT MAX COMMON RUN START TB4 SEAL FAIL 18 AWG FLOAT CABLE 18 AWG SEAL FAIL CABLE NOTE This is a control drawing only and does not re ect...

Page 28: ...t check valve not provided shown for reference only 10 Stop valve not provided shown for reference 11 Force main or gravity line 12 Pump power and or control float control direct bury cable or continu...

Page 29: ...ty does not cover any labor or shipping charges The Company shall not be liable for any costs or charges attributable to any product testing maintenance installation repair or removal or for any tools...

Page 30: ...RN AND OR INSTRUCT LOSS OF OTHER PRODUCTS OR COSTS OF ENVIRONMENTAL REMEDIATION OR DIMINUTION IN PROPERTY VALUE THE REMEDIES OF THE PURCHASER SET FORTH HEREIN ARE EXCLUSIVE AND THE LIABILITY OF THE CO...

Page 31: ...31 NOTES...

Page 32: ...Road Fort Wayne IN 46809 Tel 866 271 2859 Fax 886 281 2709 www franklinengineered com Form 998076 Rev 002 12 20 For technical assistance please contact 866 271 2859 www franklinengineered com FPSEngin...

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