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2.3.1

Filter on the gas pipe

The gas valve is supplied ex factory with an

inlet  filter,  which,  however,  is  not  adequate

to entrap all the impurities in the gas or in

gas main pipes.

To prevent malfunctioning of the valve, or in

certain  cases  even  to  cut  out  the  safety

device  with  which  the  valve  is  equipped,

install an adequate filter on the gas pipe.

2.4

CHARACTERISTICS 

OF FEEDWATER

To  prevent  lime  scale  and  damage  to  the

tap  water  exchanger,  the  water  supplied

should  have  a  hardness  of  no  more  than

20°F. In all cases the water used should be

tested  and  adequate  treatment  devices

should be installed. To prevent lime scale or

deposits  on  the  primary  exchanger,  the

water  used  to  supply  the  heating  circuit

should must be treated in accordance with

UNI-CTI 8065 standards.

It is absolutely essential that the water is to

be treated in the following cases:

–very  extensive  system  (with  high  con-

tents of feedwater);

–frequent  addition  of  makeup  water  into

the system;

–should  it  be  necessar y  to  empty  the

system either partially or totally.

2.5

SYSTEM FILLING

Filling  of  the  boiler  and  the  system  is  done

by the charge cock (2 fig. 7). 

The charge pressure, with the system cold,

must be between 

and

1.2 bar

During system filling you are recommended

to keep the main switch turned OFF. 

Filling  must  be  done  slowly  so  as  to  allow

any  air  bubbles  to  be  bled  off  through  the

air  valves.  Should  the  pressure  have

risen  well  above  the  limit  expected,

discharge the over pressure by opening

the pressure-relief valve.

2.6

FLUE

The  flue  for  the  atmospherical  expulsion  of

the  combustion  products  from  natural

draught appliances must meet the following

requirements:

– Be  gas-tight  to  the  combustion  products,

waterproof and thermally insulated.

– Be  built  of  materials  suitable  for  keep

resisting  to  normal  mechanical  stresses,

heat,  and  the  action  of  combustion  pro-

ducts and their possible condensates.

–Follow  a  vertical  path  and  not  present

any  t hr o ttling  t hr oughout  its  entir e

length.

–Be  adequately  insulated  to  prevent  phe-

nomena of condensation or smokes coo-

ling,  in  particular  if  located  outside  the

building or in unheated ambiences.

–Be  set  at  an  adequate  distance  from

combustible  or  easily  inflammable  mate-

rial  by  means  of  an  air  gap  or  suitable

insulating material.

–Have  beneath  the  mouth  of  the  first

smoke  duct  a  chamber  for  collecting

solid  material  and  any  condensate;  the

height  of  the  chamber  must  be  at  least

500 mm. 

Access to the chamber must be guaran-

teed  by  means  of  an  opening  provided

with an air-tight metal door.

–Have  a  circular,  square,  or  rectangular

internal  cross  section;  in  the  case  of

square  or  rectangular  sections,  the  cor-

ners  must  be  rounded  off  with  a  radius

o f   n o t   l e s s   t h a n   2 0   m m .   H o w e v e r,

hydraulically  equivalent  cross  sections

are allowed.

–Be  equipped  with  a  chimney-pot  at  the

top,  which  must  be  outside  the  so-called

back-flow  zone,  so  as  to  prevent  the  for-

mation  of  back-flow,  which  prevents  free

discharge of the products of combustion

into the atmosphere.

–Be  devoid  of  mechanical  means  of  suc-

tion located at the top of the pipe.

–No  overpressure  should  be  present  in  a

chimney  that  passes  within  or  close  up

to inhabited rooms.

2.6.1

Connecting up flue

Fig. 8 refers to the connection of the boiler

“25  OF  -  30  OF”

to  the  flue  or  chimney

through  smoke  ducts.  When  making  the

connection,  in  addition  to  respecting  the

dimensions  given,  you  are  recommended

to  use  gas-tight  materials  capable  of  resi-

sting  over  time  mechanical  stresses  and

the smokes heat.

At any point along the smoke duct, the tem-

perature of the combustion products must

be higher than the dew point. More than a

total of three changes of direction must not

be  made,  including  the  inlet  connection  to

the chimney/flue. 

For  any  changes  of  direction  use  only  cur-

ved pipe lengths.

Fig.  8/a  shows  some  applications  of  drau-

ght terminals that ensure proper expulsion

of  the  combustion  products,  in  case  of

discharge through the wall.

2.7

“25 BF - 30 BF” 

COAXIAL DUCT

The  air  inlet-smoke  outlet  assembly  ø

60/100 is supplied in a kit code 8084805

complete with mounting instructions

.

77

8

5

7 6

4

2

3

1

9

KEY

1 D.H.W. inlet/outlet

manifold

2 Filling cock
3 D.H.W. filter
4 Manifold by-pass
5 Water rate adjuster
6 D.H.W. exchanger
7 Microswitches
8 Flowmeter
9 Boiler discharge

Fig. 7

Fig. 8

Fig. 8/a

Summary of Contents for FORMAT 25 BF

Page 1: ...for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is tho...

Page 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Page 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Page 4: ...n pump 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Flowmeter 15 Thermomanometer 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock...

Page 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Page 6: ...smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap or suitabl...

Page 7: ...han 78 KEY 1a b Coaxial duct kit code 8084805 2a Extension L 1000 code 8096100 2b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code...

Page 8: ...H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof outlet 90 elbow MF 0 30 0 40 0...

Page 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Page 10: ...emove the front panel and the two screws that anchor the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the prot...

Page 11: ...as valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat FL Flowmeter P Circulation pump VP Divertor valve TAG Antifreeze st...

Page 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Page 13: ...read with the temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The b...

Page 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Page 15: ...Y DEVICE This is a safety device against possible smoke emission into the ambience 14 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smoke into...

Page 16: ...tore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay contac...

Page 17: ...mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permitted to alter the...

Page 18: ...ater potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to identify the minimum pres...

Page 19: ...of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Page 20: ...he control box is faulty replace it Gas valve fails to modulate in D H W and C H modes The sensor is interrupted replace it The modulator has a break in winding replace it Check that the current to th...

Page 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Page 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Page 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

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