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According to the type of gas for which the

boiler  is  equipped,  the  trimmer  must  be

regulated  so  as  to  obtain  a  pressure  of

approx. 3 mbar at the burner for metha-

ne gas and 7 mbar for butane gas (G30)

and propane gas (G31). To increase pres-

sure, turn the trimmer clockwise; to redu-

ce  pressure,  turn  the  trimmer  counter-

clockwise. The slow ignition pressure level

can be set during the first 5 seconds fol-

lowing  burner  ignition. 

After  setting  the

pressure  level  upon  ignition  (STEP)

according to the type of gas, check that

the  pressure  for  heating  is  still  at  the

value previously set.

“GPL-MET” connector

(4 fig. 21)

The  connector  link  must  be  inserted  on

the  type  of  gas  for  which  the  boiler  is

equipped.

“ANN. RIT.” connector

(5 fig. 21)

In  the  heating  phase,  the  electr onic

board  is  programmed  to  include  a  bur-

ner  technical  delay  interval  of  approx.  2

minutes,  which  occurs  both  at  system

cold  starting  and  at  subsequent  re-igni-

tions.  The  aim  is  to  overcome  the  pro-

blem of repeated ignitions and turning off

with  very  short  time  intervals  between.

This could occur in particular in systems

presenting  high  head  losses.  At  each

restart  after  the  period  of  slow  ignition,

the boiler will set itself for about 1 minute

at  the  minimum  modulation  pressure,

and will then move to the heating pressu-

re value set. When the connecting link is

inserted, both the programmed technical

pause  and  the  period  of  operation  at

minimum  pressure  in  the  startup  phase

will  be  cancelled.  In  this  case,  the  times

elapsing  between  turning  off  and  subse-

quent  re-ignition  will  depend  on  a  tempe-

rature difference of 3°C detected by the

SM sensor (heating flow sensor).

ATTENTION: It is essential that the opera-

tions  described  above  be  carried  out  by

authorized technical staff.

3.2

TEMPERATURE SENSOR

The 

“FORMAT”

boilers  are  equipped  with

sensor for detecting temperature:

The probe acts as a limit thermostat, swit-

ching-off  the  burner  when  the  temperatu-

re  measured  is  higher  than  90° C;  the

reset temperature is set at 80°C. 

When probe (SM) has tripped, the boiler

will  not  function  for  either  service. Table

3

shows  the  resistance  values  (

)  that

are obtained on the sensor as the tempe-

rature varies.

In  case  of  replacement,  the  thermistor  will

have  to  be  fitted  onto  the  relevant  clew,

located on the flow pipe (fig. 22).

3.3

CONTROL BOX

The boilers are equipped with HONEYWELL

S4565CF  and/or  SIT  503  electronic  con-

trol and protection. Ignition and flame detec-

tion is controlled by two electrodes located

on the burner. 

These  guarantee  maximum  safety  with

intervention  times,  for  accidental  switching

off or gas failure, of within one second.

3.3.1

Operating cycle

Before igniting the boiler, use a voltmeter to

make sure that the electrical connection to

the terminal block has been made properly,

respecting  the  position  of  line  and  neutral,

TABLE 3

Temperature (°C)

Resistance (

)

20

12.764

30

8.579

35

7.102

40

5.915

45

4.955

50

4.173

55

3.533

60

3.006

70

2.208

80

1.650

Fig. 22

CLEW

Fig. 21

KEY

1 “Heating output” trimmer
2 Fuse (1.6 AT)
3 D.H.W. potentiometer
4 “GPL-MET” bridge

5 “Cancel delay” bridge
6 “Ignition pressure” trimmer
7 “LD1 Block” led
8 Heating potentiometer

9 “LD2 Line” led

NOTE: To gain access to trimmers
(1)  and  (6),  unscrew  the  central
heating potentiometer knob. 

2

1

5

9

8

7

3

6

4

6

1

C

Summary of Contents for FORMAT 25 BF

Page 1: ...for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is tho...

Page 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Page 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Page 4: ...n pump 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Flowmeter 15 Thermomanometer 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock...

Page 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Page 6: ...smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap or suitabl...

Page 7: ...han 78 KEY 1a b Coaxial duct kit code 8084805 2a Extension L 1000 code 8096100 2b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code...

Page 8: ...H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof outlet 90 elbow MF 0 30 0 40 0...

Page 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Page 10: ...emove the front panel and the two screws that anchor the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the prot...

Page 11: ...as valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat FL Flowmeter P Circulation pump VP Divertor valve TAG Antifreeze st...

Page 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Page 13: ...read with the temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The b...

Page 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Page 15: ...Y DEVICE This is a safety device against possible smoke emission into the ambience 14 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smoke into...

Page 16: ...tore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay contac...

Page 17: ...mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permitted to alter the...

Page 18: ...ater potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to identify the minimum pres...

Page 19: ...of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Page 20: ...he control box is faulty replace it Gas valve fails to modulate in D H W and C H modes The sensor is interrupted replace it The modulator has a break in winding replace it Check that the current to th...

Page 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Page 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Page 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

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