background image

The  boiler  must  be  installed  in  a  fixed  loca-

tion  and  only  by  specialized  and  qualified

firms  in  compliance  with  all  instructions

contained in this manual. 

Furthermore,  the  installation  must  be  in

accordance  with  current  standards  and

regulations.

2.1

VENTILATION OF 

BOILER ROOM

The 

“25  OF  -  30  OF” 

version  boilers  must

be  installed  in  adequately  ventilated  dome-

stic  rooms.  It  is  essential  that  in  rooms

where  the  boiler  are  installed  at  least  as

much  air  can  arrive  as  required  by  normal

combustion  of  the  gas  consumed  by  the

various appliances. 

Consequently,  it  is  necessary  to  make  ope-

nings  in  the  walls  for  the  air  inlet  into  the

rooms.  These  openings  must  meet  the  fol-

lowing requirements:

–have  a  total  free  section  of  at  least  6

cm

2

for  every  kW  of  heat  input,  with  a

minimum of 100 cm

2

;

–They  must  be  located  as  close  as  possi-

ble  to  floor  level,  not  prone  to  obstruc-

tion  and  protected  by  a  grid  which  does

not reduce the effective section required

for the passage of air.

The 

“25  BF  -  30  BF”

version  boilers  may

ins t ead  be  ins t alled,  wit hout  any  con-

straints  regarding  location  or  supply  of  air

for combustion, in any domestic rooms.

2.2

INSTALLATION PLATE 

To  mount  the  installation  plate  supplied  as

an optional extra (kit code 8075407), follow

the instructions written below (fig. 4):

–Fix the connecting sheet to plate (A) and

lower plate (B).

–With the template complete, fix plate (A)

to  the  wall  using  the  two  boiler  support

screws.

–Check  that  plate  (B)  is  perfectly  horizon-

tal using a spirit level.

–Connect  the  bends  or  connecting  valves

supplied in the optional kit to the system

pipes.

2.2.1

Fitting the pipe elbows (optional)

To  fit  the  connecting  elbows  supplied  in  kit

code  8075418,  follow  the  instructions

reported in fig. 5.

2.2.2

Fitting isolating valves (optional)

To fit the isolating valves, supplied in kit code

8091806,  follow  the  instructions  mentio-

ned in fig. 6.

2.2.3

Replacement wall kit 

for other makes (optional)

The  kit  code  8093900  is  supplied  comple-

te with mounting instructions.

2.3

CONNECTING UP SYSTEM

Before proceeding to connect up the boiler,

you are recommended to make the air cir-

culating  in  the  piping  in  order  to  eliminate

any  foreign  bodies  that  might  be  detrimen-

tal to the operating efficiency of the appliance. 

The  discharge  pipe  of  the  safety  valve

must  be  connected  to  a  collector  funnel

for  channelling  away  any  discharge  if  the

safety valve goes into action. 

If  the  heating  system  is  on  a  higher  floor

than the boiler, install the on/off taps sup-

plied  in  kit  code  8091806  on  the  heating

system delivery/return pipes. 

The  gas  connection  must  be  made  using

seamless  steel  pipe  (Mannesmann  type),

galvanized  and  with  threaded  joints  provi-

ded with gaskets, excluding three-piece con-

nections,  except  for  initial  and  end  connec-

tions. Where the piping has to pass through

walls,  a  suitable  insulating  sleeve  must  be

provided.  When  sizing  gas  piping,  from  the

meter  to  the  boiler,  take  into  account  both

the  volume  flow  rates  (consumption)  in

m

3

/h and the relative density of the gas in

question. 

The  sections  of  the  piping  making  up  the

system  must  be  such  as  to  guarantee  a

supply  of  gas  sufficient  to  cover  the  maxi-

mum  demand,  limiting  pressure  loss

between the gas meter and any apparatus

being used to not greater than:

– 1.0 mbar for family II gases (natural gas);

–2.0  mbar  for  family  III  gases  (butane  or

propane).

An adhesive data plate is sticked inside the

front panel; it contains all the technical data

identifying the boiler and the type of gas for

which the boiler is arranged.

76

2

INSTALLATION

Fig. 4

KEY
1

Fixing jig

2

Elbow 1/2”x14

3

Gasket ø 18.5/11.5

4

Elbow 3/4” x 18

5

Gasket ø 24/17

6

Copper pipe 3/4”x18

7

Gas cock 3/4” MF

8

Copper isolation valve

9

Isolation valve 1/2” MF

Fig. 5

KEY

1 Fixing jig
2 Straight coupling 1/2”x14
3 Gasket ø 18.5/11.5
4 Elbow 1/2”x14
5 Copper pipe 1/2”x14
6 Isolation valve 1/2” MF
7 Isolation valve 3/4” MF
8 Gasket ø 24/17
9 Gas cock 3/4” MF

10 Straight coupling 

3/4”x18

11 Copper pipe 3/4”x18
12 Straight coupling 

3/4”x18 with olive

Fig. 6

Summary of Contents for FORMAT 25 BF

Page 1: ...for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is tho...

Page 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Page 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Page 4: ...n pump 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Flowmeter 15 Thermomanometer 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock...

Page 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Page 6: ...smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap or suitabl...

Page 7: ...han 78 KEY 1a b Coaxial duct kit code 8084805 2a Extension L 1000 code 8096100 2b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code...

Page 8: ...H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof outlet 90 elbow MF 0 30 0 40 0...

Page 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Page 10: ...emove the front panel and the two screws that anchor the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the prot...

Page 11: ...as valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat FL Flowmeter P Circulation pump VP Divertor valve TAG Antifreeze st...

Page 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Page 13: ...read with the temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The b...

Page 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Page 15: ...Y DEVICE This is a safety device against possible smoke emission into the ambience 14 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smoke into...

Page 16: ...tore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay contac...

Page 17: ...mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permitted to alter the...

Page 18: ...ater potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to identify the minimum pres...

Page 19: ...of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Page 20: ...he control box is faulty replace it Gas valve fails to modulate in D H W and C H modes The sensor is interrupted replace it The modulator has a break in winding replace it Check that the current to th...

Page 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Page 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Page 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

Reviews: