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3.1

ELECTRONIC BOARD

The electronic boards are manufactured in

compliance with the EEC 73/23 low-voltage

directives. They are supplied with 230V and,

through a built-in transformer, send a volta-

ge  of  24V  to  the  following  components:

modulator,  C.H.  sensor  and  time  program-

mer. An automatic and continuous modula-

tion system enables the boiler to adjust the

heat  output  to  the  various  system  require-

ments  or  the  User’s  needs.  The  electronic

components are guaranteed against a tem-

perature range of –10 to +60°C.

3.1.1

Central heating operation

Upon  demand  for  heating  from  the  room

temperature  stat,  the  circulation  pump  is

activated,  and  approximately  90  seconds

must elapse for the burner to start opera-

ting. This will happen only if the temperature

is set above the value detected by the hea-

ting  sensor.  The  setting  range  is  between

40 and 80°C. The heat output can be varied

according to the system needs by adjusting

the trimmer (1 fig. 21). At start-up of each

working cycle, after the period of slow igni-

tion having a duration of approx. 5 sec, the

boiler will set itself at the heat output set on

the “Minimum heating pressure” trimmer. 

3.1.2

D.H.W. operation

Upon  demand  for  hot  water,  the  boiler

starts instantaneously when the microswit-

ch  on  the  pressure  switch  valve  trips.  The

required  power  output  is  regulated,  via

flame  modulation,  by  the  hot  water  sensor,

which  will  compare  the  temperature  read

with  the  temperature  set  on  the  potentio-

meter. The adjustment range is between 40

and 60°C. When the heating flow sensor is

at  75°C  the  electronic  limiter  will  trip  and

switch-off the burner. The burner will re-igni-

te when the temperature falls below 2 °C.

3.1.3

Control leds

The electronic board is equipped with control

leds which show some of the possible failures

that can cause an irregular and/or improper

operation of the appliance. The leds are loca-

ted  on  the  card  as  indicated  in  fig.  21  and

marked with the following wording: 

“LD1 BLOCCO”

Red led on when control box, safety stat

and/or smoke stat trips.

“LD2 LINEA”

Green  led  off  when  there  is  no  tension

present.

3.1.4

Devices available 

on the electronic board

The  electronic  board  is  equipped  with  the

following devices:

“POT. RISC.” trimmer

(1 fig. 21)

Sets  the  maximum  heating  power  value.

To  increase  the  value  turn  the  trimmer

clockwise;  to  reduce  the  value  turn  the

trimmer  anticlockwise.

“POT. ACC.” trimmer 

(6 fig. 21)

Trimmer to vary the pressure level upon

ignition (STEP), of the gas valve. 

84

3

CHARACTERISTICS

2.10.6

“25 BF - 30 BF” wiring diagram with HONEYWELL control box

Fig. 20/c

KEY
EV1

Gas valve coil

EV2

Gas valve coil

EA

Ignition electrode

ER

Sensing electrode

A

HONEYWELL S4565CF control box

TS

100°C safety stat

PF

Smoke pressure switch

V

Fan

FL

Flowmeter

P

Circulation pump

VP

Divertor valve

TAG

Antifreeze stat (optional)

C

Rotary switch

TA

Room stat

M

Modulator

SM

S.H. sensor

Note: The room stat (TA) must be connected to the terminals 22-23

CONNECTOR SPARE 
PART CODES:

J1

code 6260956

J2

code 6260959

J3

code 6260968

J5

code 6260964

Summary of Contents for FORMAT 25 BF

Page 1: ...for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is tho...

Page 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Page 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Page 4: ...n pump 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Flowmeter 15 Thermomanometer 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock...

Page 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Page 6: ...smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap or suitabl...

Page 7: ...han 78 KEY 1a b Coaxial duct kit code 8084805 2a Extension L 1000 code 8096100 2b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code...

Page 8: ...H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof outlet 90 elbow MF 0 30 0 40 0...

Page 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Page 10: ...emove the front panel and the two screws that anchor the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the prot...

Page 11: ...as valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat FL Flowmeter P Circulation pump VP Divertor valve TAG Antifreeze st...

Page 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Page 13: ...read with the temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The b...

Page 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Page 15: ...Y DEVICE This is a safety device against possible smoke emission into the ambience 14 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smoke into...

Page 16: ...tore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay contac...

Page 17: ...mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permitted to alter the...

Page 18: ...ater potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to identify the minimum pres...

Page 19: ...of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Page 20: ...he control box is faulty replace it Gas valve fails to modulate in D H W and C H modes The sensor is interrupted replace it The modulator has a break in winding replace it Check that the current to th...

Page 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Page 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Page 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

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