background image

as shown in the diagram. 

Rotate  the  selector  to  summer  or  winter,

the red led should light up. 

The  boiler  is  now  ready  to  start  working

upon  demand  for  heating  or  drawing  off  of

D.H.W.;  a  discharge  current  is  sent  to  the

ignition electrode through the programmer,

and the gas valve opens at the same time.

Burner  ignition  normally  takes  place  within

2 or 3 seconds. 

However, it is possible for ignition failures

to  occur,  with  consequent  activation  of

signal  indicating  that  the  control  box  has

“locked out”.

Gas failure

The  control  box  runs  through  the  cycle

normally  sending  electric  power  to  the

ignition electrode. 

The electrode continues spark discharge

for a maximum of 10 sec. 

If the burner does not ignite, the control

box “locks out”.

This  may  occur  upon  first  ignition  or

after  long  periods  of  boiler  lay-off  when

there is air in the pipes. 

It  may  be  caused  by  the  gas  cock  being

closed or by one of the valve coils having

a  break  in  the  winding,  so  that  the  valve

cannot  open.  The  HONEYWELL  valve

connector is defective.

Ignition electrode fails to spark

In the boiler, only the gas to the burner is

seen  to  open.  After  10  sec.  the  control

box “locks out”.

This may be due to a break in the wire of

the electrode or to the wire not properly

fastened  to  the  electric  terminal  of  the

control box; or else, the transformer has

burnt out.

No detection of flame

The  continuous  spark  discharge  of  the

electrode  is  noted  starting  from  ignition

even though the burner is lit. 

Af ter  10  seconds  have  elapsed,  the

sparks  cease,  the  burner  goes  out,  and

the  warning  light  indicating  equipment

“lock-out” lights up.

This  occurs  when  the  position  of  phase

and  neutral  has  not  been  respected  on

the terminal block.

There  could  have  a  break  in  the  wire  of

the  sensing  electrode  or  the  electrode

itself  is  touching  earth:  the  electrode  is

worn  out  and  needs  replacing.  The  con-

trol box is defective.

When there is a sudden voltage failure, the

burner shuts out immediately; when power

supply returns, the boiler will start up again

automatically.

3.3.2

Operating cycle

At each start-up the programmers perform

a self-check which, if there is a malfunction

or  parasite  flame  signal,  disables  the  pro-

gram start. 

The programmer will not start when the air

pressure  switch  is  not  in  the  non-venting

position.

3.4

“25 OF - 30 OF” SMOKE 

SAFETY DEVICE

This  is  a  safety  device  against  possible

smoke  emission  into  the  ambience  (14  fig.

3).  The  safety  device  goes  into  action  by

blocking operation of the gas valve when the

return  of  the  smoke  into  the  ambience  is

continuous and in quantities that might con-

stitute a danger. 

The intervention of the device locks out the

appliance  because  the  burner  has  not  igni-

ted. In this case, place the rotary switch to

the  (

)  position  must  be  pressed  for  the

boiler to restart automatically. 

Should the boiler continue to “lock out”, it will

be  necessary  to  make  a  careful  check  on

the flue pipe, making all the necessary modi-

fications  and  amendments  so  that  it  can

work properly.

3.5

“25 BF - 30 BF” SMOKE 

PRESSURE SWITCH

The  pressure  switch  is  factory  set  at  the

optimal  values  of  4.5  -  6  mm  H

2

O  (

“25”

vers.) and 10-13 mm H2O (

“30”

vers.). 

This  enables  the  boilers  operation  even

with  air  intake  and  smoke  outlet  pipes  at

the maximum limit of the length allowed (9

fig. 3). 

Impurities  and  possible  formations  of

condensate, which are more likely in cold

periods of the year, could lead the pres-

sure  switch  not  to  work  and  the  boiler

fail to start.

3.6

NO WATER FLOW SAFETY DEVICE

The boiler has a flow switch (8 fig. 7) which

is  tripped  when  it  does  not  detect  water

flow  in  the  primary  circuit  (>400  l/h),  pre-

venting the burner from functioning. 

To start the burner again, check the pres-

sure  in  the  system  and  make  sure  that

the pump and the flow switch are working

properly.

3.7

SYSTEM AVAILABLE HEAD

The head available for the heating plant is

shown as a function of the flow in graph in

fig. 24.

3.8

TIME PROGRAMMER (optional)

The  control  panel  is  designed  to  allocate  a

timer-programmer,  code  8092203,  which

can  be  supplied  upon  request.  To  fit  the

timer,  remove  the  housing  blanking  piece

from  the  control  panel  and,  with  the  panel

open,  fit  the  timer  to  the  panel  using  the

screws supplied therein. 

Remove the faston that links the terminal 3

of  the  rotary  switch  and  connect  it  to  the

terminal 3 of the time-clock. 

Connect the unit as shown in the wiring dia-

gram (fig. 25).

3.9

MAINS ELECTRICITY

CONNECTION

Use  a  separate  electricity  supply  to  con-

nect  the  room  stats  and  relative  zone  val-

ves or pumps. 

The  micro  or  relay  contact  connection  is

made  to  terminals  22-23  (TA)  of  the  cir-

cuit board after having removed the jum-

per (fig. 26).

86

0

600

200

1600

1400

1200

1000

800

600

400

PORTATA (l/h)

PREV

ALENZA RESIDU

A (mbar)

500

400

100

200

300

con by-pass
senza by-pass

25

30

25

30

For

mat - Plane

t - Open

Fig. 24

FLOW RATE (l/h)

RESIDU

AL 

HEAD

(mbar)

Summary of Contents for FORMAT 25 BF

Page 1: ...for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is tho...

Page 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Page 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Page 4: ...n pump 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Flowmeter 15 Thermomanometer 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock...

Page 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Page 6: ...smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap or suitabl...

Page 7: ...han 78 KEY 1a b Coaxial duct kit code 8084805 2a Extension L 1000 code 8096100 2b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code...

Page 8: ...H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof outlet 90 elbow MF 0 30 0 40 0...

Page 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Page 10: ...emove the front panel and the two screws that anchor the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the prot...

Page 11: ...as valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat FL Flowmeter P Circulation pump VP Divertor valve TAG Antifreeze st...

Page 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Page 13: ...read with the temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The b...

Page 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Page 15: ...Y DEVICE This is a safety device against possible smoke emission into the ambience 14 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smoke into...

Page 16: ...tore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay contac...

Page 17: ...mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permitted to alter the...

Page 18: ...ater potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to identify the minimum pres...

Page 19: ...of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Page 20: ...he control box is faulty replace it Gas valve fails to modulate in D H W and C H modes The sensor is interrupted replace it The modulator has a break in winding replace it Check that the current to th...

Page 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Page 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Page 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

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