Fonderie SIME FORMAT 25 BF Installer'S Instructions Download Page 17

4.1

TEMPERATURE 

ADJUSTMENT OF D.H.W.

The  sistem  with  a  potentiometer  for  adju-

sting the temperature of D.H.W. with a set-

ting  range  from  40° to  60°C  offers  a  dou-

ble advantage:

1) The boiler adapts perfectly to any type of

D.H.W.  system,  whether  the  mixing

system is a mechanical or a thermostat-

controlled type.

2) The  thermal  output  is  dosed  according

to  the  temperature  required,  which

means a considerable saving in fuel.

NOTE:  In  order  to  avoid  any  misunder-

standing please remember that the value

obtained  by  the  product  of  temperature

difference (in °C) between D.H.W. output

and  input  into  the  boiler  by  the  hourly

flow  rate  measured  on  the  tap,  where

hot  water  is  drawn  off  (l/h),  cannot  be

higher  than  the  useful  output  developed

by  the  boiler.  For  measurements  and

checks  on  flow  rate  and  temperature  of

D.H.W.,  use  suitable  instruments,  taking

into  consideration  any  heat  dispersion

along  the  stretch  of  piping  between  the

boiler and the measuring point.

4.2

ADJUSTMENT OF 

D.H.W. FLOW RATE

To  adjust  the  hot  water  flow  rate,  use  the

flow-rate  regulator  on  the  pressure  switch

valve  (5  fig.  7).  Remember  that  the  flow

rates  and  corresponding  temperatures  of

use  of  hot  water,  given  in  section  1.3,  have

been obtained by positioning the selector of

the circulation pump on the maximum value.

Should  there  be  any  reduction  in  the

D.H.W. flow rate, the filter installed on the

inlet to the pressure switch valve (3 fig. 7)

will need cleaning. 

4.3

GAS VALVE

The 

“FORMAT”

boilers,  are  equipped  stan-

dard with the SIT 837 TANDEM gas valve (fig.

27)  and  with  HONEYWELL  VK  4105M  gas

valve  (fig.  27/a).  The  gas  valve  is  set  at  two

pressure  values:  maximum  and  minimum.

According to the type of gas burnt, these cor-

respond  to  the  values  given  in 

Table  4

.  The

gas  pressures  at  the  maximum  and  mini-

mum  values,  are  factory  set.  Consequently

they must not be altered. 

Only when you switch the appliance from one

type  of  gas  supply  (methane)  to  another

(butane  or  propane),  it  is  permitted  to  alter

the  operating  pressure. 

It  is  essential  that

this  operation  is  carried  out  exclusively  by

aut hor ized  t echnical  s t af f.  When  t he

working  pressures  have  been  adjusted,

reseal the regulators.

When  the  gas  pressures  are  to  be  reset,

this must be done following a set order first

setting  the  MAXIMUM  and  then  the  MINI-

MUM. 

4.3.1

Maximum pressure adjustment

valve SIT 

(fig. 28)

To  set  the  maximum  pressure,  proceed  as

follows:

–Connect the pressure column or a pres-

sure  gauge  to  the  pressure  inlet  down-

stream  of  the  gas  valve.  In  the 

“30  BF”

versions,  instead,  connect  the  manome-

ter as shown in fig. 27/b.

–Remove the plastic cap (1).

–Set  the  knob  of  the  D.H.W.  potentiome-

ter to the maximum value.

–Ignite  the  boiler  by  operating  the  switch

and open the hot water tap.

– Using a ø 10 spanner, turn the nut (3) to

arrive  at  the  maximum  pressure  value

given  in 

Table  4

:  to  reduce  the  pressure,

turn  the  nut  counterclockwise;  to  increa-

se the pressure, turn it clockwise.

– Operate  the  main  switch  a  number  of

times,  keeping  the  hot  water  tap  open  all

the time, and check that the pressure cor-

responds to the values given in 

Table 4

.

4.3.2

Minimum pressure adjustment

valve SIT 

(fig. 28)

After having adjusted the maximum pressu-

re,  calibrate  the  minimum  pressure  as  fol-

lows:

–Disconnect  the  electric  power  to  the

modulator.

1

2

4 3

5

88

KEY
1

Modulator

2

EV1 - EV2 coils

3

Pressure inlet upstream

4

Pressure inlet downstream

5

VENT pressure test point

Fig. 27/a

TABLE 4

Burner max. 

Modulator

Burner min.

Modulator 

Type of gas

pressure

current

pressure

current

mbar

mA

mbar

mA

Methane - G20

9 - 11

130

2

0

Butane - G30

27 - 28

165

5

0

Propane - G31

35

165

5 - 7

0

Fig. 27/b

4

USE AND MAINTENANCE

Fig. 27

KEY
1

Modulator

2

EV1 - EV2 coils

3

Pressure inlet downstream

4

Pressure inlet upstream

5

VENT pressure test point

Summary of Contents for FORMAT 25 BF

Page 1: ...for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is tho...

Page 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Page 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Page 4: ...n pump 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Flowmeter 15 Thermomanometer 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock...

Page 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Page 6: ...smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap or suitabl...

Page 7: ...han 78 KEY 1a b Coaxial duct kit code 8084805 2a Extension L 1000 code 8096100 2b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code...

Page 8: ...H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof outlet 90 elbow MF 0 30 0 40 0...

Page 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Page 10: ...emove the front panel and the two screws that anchor the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the prot...

Page 11: ...as valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat FL Flowmeter P Circulation pump VP Divertor valve TAG Antifreeze st...

Page 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Page 13: ...read with the temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The b...

Page 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Page 15: ...Y DEVICE This is a safety device against possible smoke emission into the ambience 14 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smoke into...

Page 16: ...tore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay contac...

Page 17: ...mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permitted to alter the...

Page 18: ...ater potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to identify the minimum pres...

Page 19: ...of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Page 20: ...he control box is faulty replace it Gas valve fails to modulate in D H W and C H modes The sensor is interrupted replace it The modulator has a break in winding replace it Check that the current to th...

Page 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Page 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Page 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

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