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MSB Flintec

  26 November 2014

15

MALE

 plug

moulded plug connector 

Moulded 4-pin M12 Connector with 5 meters (16.5 ft) of cable

Pin 1

Brown

+ Excitation  5 Volts DC

Pin 2 WHITE + Signal 

millivolts from the junction box & loadcells

Pin 3

BLUE

- Excitation  0 Volts

Pin 4

BLACK

- Signal 

millivolts from the junction box & loadcells

SIGNAL channel 1 & 2, load cell plug is MALE. Cable plug is MALE

Note,

 where the M12 connector is not required, simply cut the connector off 

and use an alternative connection method.

The IP65 modular M12 electrical connector system is a quick and easy way to wire-up 

on board weighing installations, it saves time and cuts down on mistakes. Together, 

with a range of versatile inputs, combinations of load cells, sensors and transducers 

to suit thousands of applications are straight forward. Power and signal connectors 

are key-wayed, gendered and thumb tightened. 

Junction boxes

Junction (splitter) boxes are internally wired in parallel for analogue systems and 

serial for CAN Open systems. 4, 6 and 8 way junction boxes have FEMALE 

signal sockets &  MALE indicator cable sockets.

Extender cables & Junction box to indicator cabeles

On board weighing load cells and extensometers have 5 meter cable 

complete with moulded 4-pin M12 MALE cable as standard. Male-Female 

extender cables for longer reach applications are available in 1, 2, 3, 5, 7.5 

& 10 metre lengths. A 2 into 1 ‘Y’ cable is availabe where two load cell are 

deployed.

Rewirable 4-pin 

M12 Connectors

(also known as field attachments)

MALE

 

Wirable with cable gland

Cable Installation

Flintec cables are specially designed to provide maximum signal strength and 
high reliability. Substitution of cabling other than Flintec supplied cabling may 
cause inconsistent and erratic readings. Care should be taken when routing 
cable to provide protection from sharp edges, driveline rotation, exhaust pipe, 
or any other potential damage. Secure in place with cable ties to a snug fit.  

Assembly of the cable connector to the junction box and indicator should 
not be forced. Align the 'keyways' and insert the cable connector. As the 
cable connector is being inserted, rotate the threaded sleeve clockwise 
until hand tight. Ensure the connector has been fully inserted for maximum 
moisture protection by wriggling the connector and re tightening the sleeve. 

Cable, connectors and cable installation

Summary of Contents for DSB7-15T

Page 1: ...ations should be carried out by suitable qualified engineers Pleasereadthismanualcarefully Chassis body mounted on board weighing load cells Trucks Agricultural Machines and Axle Weighbridges DSB7 7 5...

Page 2: ...ion styles 4 Cable orientation 5 Preparation 6 10 Body Chassis Alignment Installation 11 Welding procedure 12 Torque values and fixing selection 13 Installation examples axle side body rail mount 14 T...

Page 3: ...ld cause a hazardous operating condition Upon completion of the load cell installation you or an appropriately trained service engineer will need to install a weighing indicator and calibrate the syst...

Page 4: ...ttach the superstructure to the chassis this will result in an alternate load path that will degrade weighing system accuracy Typical applications include waste trucks tippers tankers flatbeds and van...

Page 5: ...perstructure frame member Mounting angles provides additional strength Spreader cover plate 3 Top welded mounting bracket Bottom welded on mounting bracket Top bolted mounting bracket In line mounted...

Page 6: ...y have limited access for inboard facing cable exit For this reason inboard facing cabling is usually used only with in line mounted load cells Connector protection Flintec recommends that a protectiv...

Page 7: ...ensure that the modified structure is strong enough to prevent not only permanent elastic bending so that upper structural elements will not contact lower elements and create an alternative load path...

Page 8: ...Structure Optimum performance of DSB7 is dependent upon a solid mounting base for the load cells Steel brackets of heavy construction are required Since this is a thicker section than usually found on...

Page 9: ...e regardless of road condition Frame Rail Inspection Inspect the frame rails to ensure they are clean straight and free of cracks corrosion pitting burrs or any other imperfections that may affect the...

Page 10: ...t deeper than 25 mm Attach the mounting angle bracket using BS ISO DIN Grade 10 9 SAE Grade 8 quality bolts Grade C lock nuts and a hardened washer under each lock nut The bolts must have a diameter o...

Page 11: ...eld upper mounting bracket securely to the superstructure using a low hydrogen process and AWS E7018 rod or equivalent DO NOT WELD BEARING PLATES YET See CAUTION on page 10 before proceeding with weld...

Page 12: ...lectrical current flow through the load cell attach ground strap directly to the structure on the same side of the load cell on which welding is being done Complete the attachment of the superstructur...

Page 13: ...all be avoided The preheat temperature shall be a MINIMUM of 20 C 68 F and a MAXIMUM of 65 C 150 F Cleaning Before Welding Bracket components and bearing plates shall be visually inspected to verify t...

Page 14: ...ded M16 1 5 fine 12 9 350 380 Nm High dynamic loads DSB7 15 t 33000 Lbs Top and end bolts M24 2 fine 10 9 1000 1100 Nm Recommended M24 2 fine 12 9 1200 1300 Nm High dynamic loads 12 Socket Head Cap Sc...

Page 15: ...e l Welded ribs l Load cell inverted l In line l Top spacer l Welded ribs l Outboard l No spacers l Bolted to body l Load cell inverted l In line l No spacers l Welded to body l Load cell inverted l P...

Page 16: ...lly Y2 X Y Y1 Z Z1 D L3 L3 L2 L1 C1 C2 H 4 x T1 Optional spacer D D Specifications DSB7 7 5 t DSB7 15 t Rated 0utput RO 2 0 mV V 1 at 7 5t 2 0 mV V 1 at 15 t Zero balance 0 2 RO or better Combined err...

Page 17: ...or cable sockets Extender cables Junction box to indicator cabeles On board weighing load cells and extensometers have 5 meter cable complete with moulded 4 pin M12 MALE cable as standard Male Female...

Page 18: ...cables are routed and secured in protected areas of the frame Indicator installation see Indicator Operators Manual System calibration see Indicator Operators Manual Routine Maintenance To ensure you...

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