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MSB Flintec

  26 November 2014

Torque values and fixing selection

Torque values can vary significantly depending upon the lubrication of threads. The following values are based on new, 

clean threads in 'as received condition' without additional lubrication. Flintec recommends the use of a thread lubricant, such 

as Locktite 767 or equivalent to prevent the seizing of threads over a long period of time. These torque values can be used 

for bolts with this lubricant without over-stressing bolts. All frame bolts are to be ISO/DIN 961 grade 10.9 (or SAE Grade 8), 

all lock nuts Grade C. Use new fixings at all times. For load cell top and end bolts where loads are likely to reach 100% of its 

rated capacity and in high dynamic applications such as agricultural axles use grade 12.9, (SAE grade  9) use grade 10.9 

(SAE grade 8) for all other applications. A minimum of 14 turns or 28 mm  (1-1/8") thread engagement is recommended.  

Flexible Mounts -

 Where solid rubber and/or polyurethane blocks are fitted, ensure 28 mm (1-1/8") min for 15 t 

cells and 22 (7/8") mm min for 7.5 t. of thread engagement into load cells and that anti-rotation devices such as tab 

washers or Nordlock washers are used.

Application

Fastener size

Grade

Tightening torque 

Frame mount brackets 

7.5 t (16500 Lbs)

3/8" 16 TPI UNF

SAE 8

37-44 Ft Lbs

M12-1.75 (standard)

8.8

90-110

M12-1.75 (standard)

10.9

100-120 (Recommended)

Frame mount brackets 

15 t (33000 Lbs)

5/8" 11 TPI UNF

SAE 8

180-212 Ft Lbs

M16-2 (standard)

8.8

200-215 Nm 

M16-2 (standard)

10.9

285-305 Nm (Recommended)

DSB7 7.5 t (16500 Lbs)

Top and end bots

M16-1.5 (fine)

10.9

300-315 Nm (Recommended)

M16-1.5 (fine)

12.9

350-380 Nm (High & dynamic loads)

DSB7 15 t (33000 Lbs)

Top and end bolts

M24-2 (fine)

10.9

1000-1100 Nm (Recommended)

M24-2 (fine)

12.9

1200-1300 Nm (High & dynamic loads)

12

Socket Head Cap Screw 

Full thread from end to bolt head.

Suitable for the end and top fixings.

Washers not normally needed.

Allows the head to be recessed into the bracketry.

Hexagon Head Screw 

Full thread from end to bolt head.

Use wasehers.

Suitable for the end and top fixings.

Suitable for frame mount fixings.

Hexagon Head Bolt 

Straight shank- part thread from end to bolt head.

Use wasehers.

Strongest fixing.

Suitable for the end and top fixings.

Suitable for frame mount fixings.

Flat Countersunk Socket Cap Screw 

Full thread from end to bolt head.

Suitable for the end and top fixings where loads are low to 

moderate such as a weigh platform.

Washers not normally needed.

Suitable for frame mount fixings where cosmetics and available 

space is tight.

Ideal where a top plate need to be flush fitting

The fixings into the DSB7 load cell are metric only: M16-1.5 (fine) and M24-2 (fine) metric fixings to ISO/DIN 961 are 

widely available in various lengths, check with the Flintec sales teams for availability of stocked fixings.

Fixings - 

There are many applications for the DSB7 on a wide variety of trucks and machines. Mounting styles, bracket 

design and choice of fixings are too numerous to cover every possibility in this document. The following fixing types 

gives installers a choice of techniques and choice of fixings for a given application. Factors such as applied forces, 

available space, fixing availability and cosmetics all contribute to the choice of fixing. Thread rolled bolts are the 

prefered choice in most cases. Fixing lengths depend on thickness of bracket plates deployed.

Example fixing styles

Summary of Contents for DSB7-15T

Page 1: ...ations should be carried out by suitable qualified engineers Pleasereadthismanualcarefully Chassis body mounted on board weighing load cells Trucks Agricultural Machines and Axle Weighbridges DSB7 7 5...

Page 2: ...ion styles 4 Cable orientation 5 Preparation 6 10 Body Chassis Alignment Installation 11 Welding procedure 12 Torque values and fixing selection 13 Installation examples axle side body rail mount 14 T...

Page 3: ...ld cause a hazardous operating condition Upon completion of the load cell installation you or an appropriately trained service engineer will need to install a weighing indicator and calibrate the syst...

Page 4: ...ttach the superstructure to the chassis this will result in an alternate load path that will degrade weighing system accuracy Typical applications include waste trucks tippers tankers flatbeds and van...

Page 5: ...perstructure frame member Mounting angles provides additional strength Spreader cover plate 3 Top welded mounting bracket Bottom welded on mounting bracket Top bolted mounting bracket In line mounted...

Page 6: ...y have limited access for inboard facing cable exit For this reason inboard facing cabling is usually used only with in line mounted load cells Connector protection Flintec recommends that a protectiv...

Page 7: ...ensure that the modified structure is strong enough to prevent not only permanent elastic bending so that upper structural elements will not contact lower elements and create an alternative load path...

Page 8: ...Structure Optimum performance of DSB7 is dependent upon a solid mounting base for the load cells Steel brackets of heavy construction are required Since this is a thicker section than usually found on...

Page 9: ...e regardless of road condition Frame Rail Inspection Inspect the frame rails to ensure they are clean straight and free of cracks corrosion pitting burrs or any other imperfections that may affect the...

Page 10: ...t deeper than 25 mm Attach the mounting angle bracket using BS ISO DIN Grade 10 9 SAE Grade 8 quality bolts Grade C lock nuts and a hardened washer under each lock nut The bolts must have a diameter o...

Page 11: ...eld upper mounting bracket securely to the superstructure using a low hydrogen process and AWS E7018 rod or equivalent DO NOT WELD BEARING PLATES YET See CAUTION on page 10 before proceeding with weld...

Page 12: ...lectrical current flow through the load cell attach ground strap directly to the structure on the same side of the load cell on which welding is being done Complete the attachment of the superstructur...

Page 13: ...all be avoided The preheat temperature shall be a MINIMUM of 20 C 68 F and a MAXIMUM of 65 C 150 F Cleaning Before Welding Bracket components and bearing plates shall be visually inspected to verify t...

Page 14: ...ded M16 1 5 fine 12 9 350 380 Nm High dynamic loads DSB7 15 t 33000 Lbs Top and end bolts M24 2 fine 10 9 1000 1100 Nm Recommended M24 2 fine 12 9 1200 1300 Nm High dynamic loads 12 Socket Head Cap Sc...

Page 15: ...e l Welded ribs l Load cell inverted l In line l Top spacer l Welded ribs l Outboard l No spacers l Bolted to body l Load cell inverted l In line l No spacers l Welded to body l Load cell inverted l P...

Page 16: ...lly Y2 X Y Y1 Z Z1 D L3 L3 L2 L1 C1 C2 H 4 x T1 Optional spacer D D Specifications DSB7 7 5 t DSB7 15 t Rated 0utput RO 2 0 mV V 1 at 7 5t 2 0 mV V 1 at 15 t Zero balance 0 2 RO or better Combined err...

Page 17: ...or cable sockets Extender cables Junction box to indicator cabeles On board weighing load cells and extensometers have 5 meter cable complete with moulded 4 pin M12 MALE cable as standard Male Female...

Page 18: ...cables are routed and secured in protected areas of the frame Indicator installation see Indicator Operators Manual System calibration see Indicator Operators Manual Routine Maintenance To ensure you...

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