Flintec DSB7-15T Installation Manuallines Download Page 6

MSB Flintec

  26 November 2014

Considerations such as available space, tyre clearance and restrictions for overall vehicle height will generally 
determine which mounting style will be used. The following chart illustrates the features of each mounting style:

The most common position for load cell mounting is to position the load cell so that the spacer blocks are underneath 
the load cell. However, installation can sometimes be simplified by inverting the load cell and installing with the bearing 
plates above the load cell, especially when combined with the outboard mounting style. An air gap is recommended to 
prevent the build-up of debris beneath the load cell.

Cable Orientation

The load cell can be orientated so that the cable connector is located on either the outboard or inboard side of the 
load cell. Outboard located cable exit is generally more accessible for installation and service, but may need a cover 
plate for protection from road damage. Inboard facing cable exit provides improved protection for the cable. Outboard 
mounted load cells generally have limited access for inboard facing cable exit. For this reason, inboard facing cabling is 
usually used only with in-line mounted load cells. Connector protection; Flintec recommends that a protective cover be 

provided to protect outboard facing connectors from road damage such as flying stones.

In-line mounting

Outboard mounting

Used when outboard clearances or suspension systems means 

space is limited

Requires space for load cell installation outboard of chassis

Requires only one mounting bracket per load cell

Requires an upper and lower mounting bracket per load cell

Will raise the overall vehicle height by approx. 50 mm (2.0") unless 

frame is recessed

Will raise the overall vehicle height by approx. 15-20 mm  (5/8"-3/4")

Mounting holes for the load cell must be added to the body frame 

structure

Load cell mounting holes are located in the mounting brackets

Allows for either inboard or outboard facing cable connectors

Outboard facing cable connector is usually required

4

Out-board facing 

cable gland

In-board facing 

cable gland

Typical bolted-on installation. 

An all-welded installation is also 

possible - both attachment methods 

are application specific.

Typical installations.

Don't allow bolts 

to protrude here

Minimum air gap:

7.5 t = 6 mm (1/4")

15 t = 10.00 mm (3/8")

Summary of Contents for DSB7-15T

Page 1: ...ations should be carried out by suitable qualified engineers Pleasereadthismanualcarefully Chassis body mounted on board weighing load cells Trucks Agricultural Machines and Axle Weighbridges DSB7 7 5...

Page 2: ...ion styles 4 Cable orientation 5 Preparation 6 10 Body Chassis Alignment Installation 11 Welding procedure 12 Torque values and fixing selection 13 Installation examples axle side body rail mount 14 T...

Page 3: ...ld cause a hazardous operating condition Upon completion of the load cell installation you or an appropriately trained service engineer will need to install a weighing indicator and calibrate the syst...

Page 4: ...ttach the superstructure to the chassis this will result in an alternate load path that will degrade weighing system accuracy Typical applications include waste trucks tippers tankers flatbeds and van...

Page 5: ...perstructure frame member Mounting angles provides additional strength Spreader cover plate 3 Top welded mounting bracket Bottom welded on mounting bracket Top bolted mounting bracket In line mounted...

Page 6: ...y have limited access for inboard facing cable exit For this reason inboard facing cabling is usually used only with in line mounted load cells Connector protection Flintec recommends that a protectiv...

Page 7: ...ensure that the modified structure is strong enough to prevent not only permanent elastic bending so that upper structural elements will not contact lower elements and create an alternative load path...

Page 8: ...Structure Optimum performance of DSB7 is dependent upon a solid mounting base for the load cells Steel brackets of heavy construction are required Since this is a thicker section than usually found on...

Page 9: ...e regardless of road condition Frame Rail Inspection Inspect the frame rails to ensure they are clean straight and free of cracks corrosion pitting burrs or any other imperfections that may affect the...

Page 10: ...t deeper than 25 mm Attach the mounting angle bracket using BS ISO DIN Grade 10 9 SAE Grade 8 quality bolts Grade C lock nuts and a hardened washer under each lock nut The bolts must have a diameter o...

Page 11: ...eld upper mounting bracket securely to the superstructure using a low hydrogen process and AWS E7018 rod or equivalent DO NOT WELD BEARING PLATES YET See CAUTION on page 10 before proceeding with weld...

Page 12: ...lectrical current flow through the load cell attach ground strap directly to the structure on the same side of the load cell on which welding is being done Complete the attachment of the superstructur...

Page 13: ...all be avoided The preheat temperature shall be a MINIMUM of 20 C 68 F and a MAXIMUM of 65 C 150 F Cleaning Before Welding Bracket components and bearing plates shall be visually inspected to verify t...

Page 14: ...ded M16 1 5 fine 12 9 350 380 Nm High dynamic loads DSB7 15 t 33000 Lbs Top and end bolts M24 2 fine 10 9 1000 1100 Nm Recommended M24 2 fine 12 9 1200 1300 Nm High dynamic loads 12 Socket Head Cap Sc...

Page 15: ...e l Welded ribs l Load cell inverted l In line l Top spacer l Welded ribs l Outboard l No spacers l Bolted to body l Load cell inverted l In line l No spacers l Welded to body l Load cell inverted l P...

Page 16: ...lly Y2 X Y Y1 Z Z1 D L3 L3 L2 L1 C1 C2 H 4 x T1 Optional spacer D D Specifications DSB7 7 5 t DSB7 15 t Rated 0utput RO 2 0 mV V 1 at 7 5t 2 0 mV V 1 at 15 t Zero balance 0 2 RO or better Combined err...

Page 17: ...or cable sockets Extender cables Junction box to indicator cabeles On board weighing load cells and extensometers have 5 meter cable complete with moulded 4 pin M12 MALE cable as standard Male Female...

Page 18: ...cables are routed and secured in protected areas of the frame Indicator installation see Indicator Operators Manual System calibration see Indicator Operators Manual Routine Maintenance To ensure you...

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