flamco FlexFiller Direct G4 Installation And Operating Manual Download Page 13 | Manualshive

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13

ENG

7.1 Installation diagram

FlexFiller Direct G4

Pressurisation Unit

Mains

Cold Supply

To Drain

Isolation

Valves

Flexcon

Expansion Vessel

Isolation

Valve

Drain

Point

Isolation

Valves

Isolation

Valves

Boiler

Boiler

Flow Return

3-Way

Valve

FlexBalance

Hydraulic Balancer

Isolation

Valves

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Summary of Contents for FlexFiller Direct G4

Page 1: ...www flamcogroup com manuals FlexFiller Direct G4 ENG Installation and operating manual...

Page 2: ...afety 7 5 1 Incoming goods 7 5 2 Operations location 7 5 3 Electrical 7 5 4 Staff qualification 8 6 Product description 10 6 1 Operating principle 10 6 2 Technical datasheet 11 7 Installation requirem...

Page 3: ...cts 3 ENG 9 2 Restarting 21 10 Maintenance 22 10 1 Maintenance intervals 22 10 2 Visual inspection 23 10 3 Interrogate controller 23 10 4 Test unit operation 24 11 Decommissioning Dismantling 24 Appen...

Page 4: ...amco equipment is manufactured to order and is marked with a unique serial number allowing traceability to both individual model configurations and the date of manufacture The warranty against manufac...

Page 5: ...tructions for executable actions and contained herein are correct at time of publication This information is the result of our current findings and experience to the best of our knowledge We reserve t...

Page 6: ...ck of attention to the information and measures contained in this manual may pose a hazard to people animals the environment and tangible assets Failure to observe the safety regulations and the negle...

Page 7: ...Markings in this manual 5 2 Operations location The responsible person carries the responsibility over the designated plant room that meets all the requirements stated above Definition Room which mee...

Page 8: ...ct and uses the aforementioned product or is nominated to use it under the terms of a contractual agreement Principal The legally and commercially responsible party in the execution of construction pr...

Page 9: ...ng to accommodate the system and the requisite hydraulic and electrical connections the electrical installation for the power source of the expansion automat and installation of the signal leads for t...

Page 10: ...leaks The equipment is also not intended to be used for water boosting potable applications 6 1 Operating principle The following schematic shows the internal arrangement of the pressurisation unit 1...

Page 11: ...essure PN10 Nominal flow rate at 2 Bar 14l min Electrical details Supply voltage 110 230 Volt Frequency 50 Hz Full load current 1 Amp Fuse rating 5 Amp Maximum load BMS relays 5 Amp Protection class I...

Page 12: ...ter sprays jets 2 The heating cooling system is fitted with an appropriate safety valve and expansion vessel 3 Non return valves pressure reducing valves and RPZ valves must not be installed between t...

Page 13: ...ENG 7 1 Installation diagram FlexFiller Direct G4 Pressurisation Unit Mains Cold Supply To Drain Isolation Valves Flexcon Expansion Vessel Isolation Valve Drain Point Isolation Valves Isolation Valves...

Page 14: ...Manual FlexFiller Direct G4 14 7 2 Clearance requirements Clearance guidelines for service and repair 120 mm 120 mm 35 mm 35 mm 800 mm...

Page 15: ...to connect the drain With a 22mm copper pipe The plastic nut provided will secure the pipe in place and create a sealed connection With a 32mm push fit PP pipe The O ring provided on the tundish will...

Page 16: ...1 P22 P23 P24 P25 P26 P27 P28 P29 P31 P30 P32 P33 P34 P35 P36 123 P27 P28 P29 P31 P30 P32 P33 P34 P35 P36 Identification Description Pinout A Power indicator orange power B Status indicator green ok a...

Page 17: ...10AT B Mains power connector 1 L 2 N 3 PE L Mains grommet P11 Not Availible P15 SELV System pressure 0 5V 1 VDC 3 signal 3 GND P16 SELV Inlet pressure 0 5V 1 VDC 3 signal 3 GND P17 Not Availible P18...

Page 18: ...ptions Connectivity options Designated use Standard USB USB A For saving the offline log and the configuration parameters The second option for this port is to update the firmware of the controller to...

Page 19: ...e correctly fitted and held securely in place Cables connected to the controller volt free contacts may be supplied from another source and may remain live after the unit is isolated These must be iso...

Page 20: ...gionella setting duration and controller serial number Warning screen Shows every active warning since the last time the warning screen has been cleared If the pressurisation unit is showing a fault c...

Page 21: ...stem and the isolating valve to the top up line After that decompress and then drain the water area We recommend you carry out maintenance before restarting see chapter 10 Maintenance Use the commissi...

Page 22: ...d BMS Existing instructions for the heating or cooling unit as a whole must be observed To stop hydraulic components block the relevant sections and drain them using the available drain connections an...

Page 23: ...n on the controller and clear the maintenance warning in the warning screen The maintenance date will then automatically switch to the next required maintenance date 5 Years after first commissioning...

Page 24: ...igital service log can be filled out to store the information at time of Maintenance For digital service log see link or QR in chapter 10 Maintenance intervals 11 Decommissioning Dismantling At the en...

Page 25: ...oducts 25 ENG Appendix 1 Icon library Icon Description Location 1 Home 2 Accept Confirm 3 Arrow left right 4 System OK 5 System at fault 7 Menu 8 Language 9 Date time 10 Date 11 Time 12 Manual 13 Summ...

Page 26: ...ain connection 20 Legionella protection 21 Serial number 22 Settings 23 General settings 24 System info 25 Service info 26 Maintenance 27 Next maintenance 28 Fault log 29 Active hours 30 Log in Log ou...

Page 27: ...al specifications of our products 27 ENG 34 Manual mode Login required to activate manual mode Chapter 10 35 Factory settings reset Login required to activate manual mode Chapter 10 36 Firmware update...

Page 28: ...ocal water authority on our website at https flamcogroup com warranty registration Box label Bracket label 90 mm 65 mm Flamco 20100 FlexFiller Direct G4 www flamcogroup co uk St Helens United Kingdom...

Page 29: ...been lost from the system Check system for leaks or traces of water loss The unit is undersized for the system Review unit selection 66 Low pressure The isolation valve at the bottom of the unit is cl...

Page 30: ...unit is undersized for the system Review unit selection Flood limit time is too short Consult Flamco 75 No top up flow The mains water supply to the unit has been isolated Turn on the mains water supp...

Page 31: ...in the system Check system for leaks or traces of water loss 1 Low pressure lockout The system pressure has fallen far below the low pressure set point and is close to 0 Possible leakage Activate manu...

Page 32: ...is required start System fill function again 6 Safety valve triggered The system pressure has risen above safety valve pressure Unit will not top up until pressure has dropped below cold fill pressure...

Page 33: ...We reserve the right to change designs and technical specifications of our products 33 ENG...

Page 34: ...Manual FlexFiller Direct G4 34...

Page 35: ...We reserve the right to change designs and technical specifications of our products 35 ENG...

Page 36: ...publication may be reproduced or published in any way without explicit permission and mention of the source The data listed are solely applicable to Flamco products Flamco Limited shall accept no liab...

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