Fisher & Paykel 635 Active Smart, Service Manual

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12.22 Flapper Element Replacement
1. Disconnect the refrigerator from the power supply.
2. Open the left hand PC door to expose the flapper.
3. Remove the flapper spring. Refer Photo 12.22.1.
a. Using a pair of long nose pliers, remove the top part of the spring from flapper.
b. Once removed, the spring can be left in position.
Photo 12.22.1
4. Remove the bottom end cap off the flapper. Refer Photo 12.22.2
Locking clips are to be pushed in to remove cap.
Photo 12.22.2
5. Remove the top screws holding the top flapper hinge to the door liner. Refer Photo 12.22.3
Second screw located in front of hinge.
Photo 12.22.3
6. Remove the flapper off the bottom hinge and turn over to expose the bottom of the flapper.
7. Slide the element forward. Note: The element is taped onto the steel insert and may offer some
resistance. Care should be taken not to damage the insert or the product. Refer Photo 12.22.4
Pull element enough to expose JST connector.
Photo 12.22.4
8. Disconnect the JST connector and remove the entire element.
9. Replacement and re-fitment of the element is in reverse order.
Cautionary NOTE: Ensure the element
wiring is routed and/or is not under tension as it may cause early failure of the element. Refer Photo
12.22.5