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Fischer Panda Panda AGT 6000, Manual

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Fischer Panda Panda AGT 6000 Manual Download Page 130

Maintenance Instructions

Seite/Page 130   -   Kaptitel/Chapter 7: Maintenance Instructions

9.12.14

7.12.2 Alternative replacement of the air filter mat with pull out holder

Fig. 7.12.2-1: Air suction housing with pull out holder 

1. Air filter housing with pull out holder.

Fig. 7.12.2-2: Air suction housing with pull out holder 

2. Tip the two fasteners 90°.

Fig. 7.12.2-3: Air suction housing with pull out holder 

3. Pull the filter mat holder out.

Summary of Contents for Panda AGT 6000

Page 1: ...Marine_AGT6000_12 72V_eng R02 9 12 14 Manual Marine Generator Panda PMS AGT 6000 24 V 72 V 6 kVA Panda AGT DC 5000 PMS 12 V 5 kVA Super silent technology...

Page 2: ...er Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improv...

Page 3: ...onductor and potential equalisation 21 1 6 1 2 Protective conductor for Panda AC generators 21 1 6 1 3 Switch off all loads while working on the generator 21 1 6 1 4 Potential equalisation for Panda A...

Page 4: ...at the Generator 41 5 2 Description of the Generator 42 5 2 1 Right Side View 42 5 2 2 Left Side View 43 5 2 3 Front View 44 5 2 4 Back View 45 5 2 5 View from Above 46 5 3 Details of functional units...

Page 5: ...the waterlock 88 6 8 3 2 Example of the installation of the waterlock off center and possible effects 91 6 9 Exhaust water separator 94 6 9 1 Installation exhaust water separator 96 6 10 Fuel system i...

Page 6: ...1 1 Replacement of the fuel filter 126 7 11 1 1 Optional fuel filter with sight glass 127 7 12 Air circuit maintenance 129 7 12 1 Replace the air filter mat 129 7 12 2 Alternative replacement of the a...

Page 7: ...rating range 155 9 3 1 2 Quality of oil 155 9 4 Coolant specifications 156 9 4 1 Coolant mixture ratio 157 9 5 Fuel 157 10 VCS AGT U I 159 10 1 Delivery versions 160 10 2 Voltage control system 160 10...

Page 8: ...s Generators 181 12 6 2 Stoppen des Generators 182 12 7 Automatikaufsatz optional 183 12 7 1 Funktion 183 12 7 2 Der Automatik Eingang 184 12 7 3 Klemmenbelegung 185 12 8 Master Slave Adapter optional...

Page 9: ...rried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator...

Page 10: ...ll quantities if inhaled swallowed or absorbed through the skin WARNING Important information This warning symbol draws attention to special warnings instructions or procedures which if not strictly o...

Page 11: ...to the danger of electric shock and draws attention to special warnings instructions or procedures which if not strictly observed may result in severe personal injury or loss of life due to electric s...

Page 12: ...er due to corrosive substances potential contamination of person Warning of substances that cause chemical burns upon contact These substances can act as contaminants if introduced into the body WARNI...

Page 13: ...les PPE Wearing safety goggles protects the eyes from damage Optical spectacles are not a replacement for the corresponding safety goggles MANDATORY INSTRUCTION Wear protective gloves PPE Wearing prot...

Page 14: ...bols are used throughout this manual to show which tool must be used for maintenance or installation Spanners W A F X width across flats of X mm Hook wrench for oil filter Screw driver for slotted hea...

Page 15: ...eral Instructions and Regulations 9 12 14 Kapitel Chapter 1 General Instructions and Regulations Seite Page 15 Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wren...

Page 16: ...g these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will rec...

Page 17: ...ces and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equ...

Page 18: ...st fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and...

Page 19: ...from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or a...

Page 20: ...h water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and...

Page 21: ...The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads whil...

Page 22: ...is installed free from any influence due to friction and crushing 1 6 2 Recommended starter battery sizes Use only batteries approved by the manufacturer as starter batteries Use the battery capacity...

Page 23: ...da generator capsule the positive battery cable must be routed so that it is protected from heat and vibrations by means of an adequate conduit protective sleeve It must be installed so that it does n...

Page 24: ...risk of skin burns Protect all battery contacts against accidental contact For battery banks Use only deep cycle batteries Starter batteries are not suitable Lead acid gel batteries are recommended T...

Page 25: ...ll if necessary The switches for the power relay shall be labelled accordingly as main switch for the DC battery with Switch off in case of danger 2 1 1 Diode block cooling The diode block is water co...

Page 26: ...ctrical connections of diode DD171N The battery cable shall be protected with the corresponding fuses on the generator and at the batteries The generator shall be integrated in the fire safety system...

Page 27: ...l Instructions and Hazards of AGT DC Generators 9 12 14 Kapitel Chapter 2 Special Instructions and Hazards of AGT DC Generators Seite Page 27 2 3 Additional tools Temperature measuring device Infra re...

Page 28: ...Seite Page 28 Kapitel Chapter 2 Special Instructions and Hazards of AGT DC Generators 9 12 14 Leere Seite Intentionally blank Special Instructions and Hazards of AGT DC Generators...

Page 29: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you ca...

Page 30: ...ds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted...

Page 31: ...nd user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical evalu...

Page 32: ...4 3 Transport and Loading Unloading 4 3 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator T...

Page 33: ...oke shall be used for transport loading 4 4 Scope of delivery The Fischer Panda PMS generator system contains following components 4 4 1 PM generator Fig 4 4 1 Fischer Panda Generator Fischer Panda Ge...

Page 34: ...in the delivery It is not allowed to use an independent rectifier unit or a unit from another Fischer Panda generator Fig 4 4 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual con...

Page 35: ...e Fig 4 4 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gri...

Page 36: ...sound isolation cover upper pars can be removed 4 5 Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning Note The decommissioning and storage must be undertaken...

Page 37: ...orresponds with empty battery recharge For a 12 V battery the following applies 11 7 V lower open circuit voltage battery empty recharge battery 12 6 V upper open circuit voltage full battery trickle...

Page 38: ...s instructions Spray engine parts and V belt disks with preservative Clean air filter housing and spray with preservative metal housing only Close off intake and exhaust apertures e g with tape or en...

Page 39: ...n Cover alternator apertures Cleaning fluids and preservatives must not enter the alternator Risk of destroying the alternator Clean engine as per manufacturer s instructions Spray engine parts and V...

Page 40: ...ld engine stop lever in zero delivery position and crank engine manually several times Clean air filter housing with petroleum spirit check air filter and replace if necessary Remove covers from exhau...

Page 41: ...The Panda Generator 9 12 14 Kapitel Chapter 5 The Panda Generator Seite Page 41 5 The Panda Generator 5 1 Type plate at the Generator Fig 5 1 1 Type plate Fig 5 1 2 Discription type plate...

Page 42: ...switch 04 Oil filter 05 Diode block under protection cover 06 Sound cover base part 07 Water cooled exhaust elbow 08 Solenoid for starter motor 09 Starter motor 10 Cooling water return pipe 11 Thermo...

Page 43: ...nnection for external ventilation valve 06 Sound cover base part 07 Generator housing with coil 08 Heat exchanger 09 Electric starter control unit 10 Suction hose air suction housing induction elbow 1...

Page 44: ...pump 06 Raw water intake hose 07 Sound cover base part 08 Raw water intake 09 Connection fuel in 10 Connection fuel out 11 Cable fuel pump 2x1 5mm 12 Oil drain hose 13 Cable remote control panel 12x1...

Page 45: ...elbow 04 Air suction housing with air filter 05 Bypass for generator housing cooling 06 Injection port raw water 07 Stop cock optional 08 Generator front cover 09 In flow from external cooling water e...

Page 46: ...with air filter 04 Suction port for coil cooling 05 Charge control for DC alternator 06 Eletctric starter control unit 07 Thermo switch cylinder head 08 Suction hose air suction housing induction elbo...

Page 47: ...nel data sheet for details 01 02 03 04 11 12 14 15 13 05 06 07 08 09 10 01 LED for cooling water temperature red1 02 LED for cooling water level red yellow1 03 LED for fuel level and air filter replac...

Page 48: ...r Impeller Pump The raw water pump is fitted with a rubber impeller This pump is self inductive If for example you forget to open the sea valve then you must expect the impeller to be destroyed after...

Page 49: ...formed piece of hose Fig 5 3 2 4 Connection for Ventilation Valve Stop cock The raw water is injected into the exhaust con nection A Also raw water is leading to the diode block B Adjust with the sto...

Page 50: ...must be regularly checked for signs of corrosion Fig 5 3 2 8 Injetion Nozzles for Cooling Water Filler neck The cooling water filler necks situated at the water cooled manifold are only used when the...

Page 51: ...f both pipes are to be connected to the external expansion tank ventilation pipe and intake pipe Fig 5 3 3 3 Ventilation Pipe Hose connection pieces for the external expansion tank The external expans...

Page 52: ...nts The Raw water is fed directly to the exhaust connection at the heat exchanger outlet Fig 5 3 3 5 Heat Exchanger Cooling water intake A To the thermostat housing B From the external expansion tank...

Page 53: ...be opened for control purposes Standing machinery should principally carry out ventilating Fig 5 3 3 9 Ventilation Screw Thermostat Housing Water cooled exhaust manifold The manifold is cooled by mean...

Page 54: ...e limited it can be sometimes possible that for reinforcement a second pump must be installed Fig 5 3 4 1 External Fuel Pump Connecting Pieces for the Fuel Pipe 1 Fuel intake 2 Fuel backflow Fig 5 3 4...

Page 55: ...r does not attain full speed then the cause is fore mostly the solenoid Fig 5 3 4 4 Fuel Solenoid Valve Injection Nozzle If the engine does not start after the ventilation the fuel injection lines mus...

Page 56: ...Air suction openings at the sound cover The sound cover is provided at the upper sur face with drillings through which the combu stion air can influx It must be consistently paid attention that the g...

Page 57: ...uction housing becomes visible In these air suction housings is a filter element At the marine version the filter is normally not changed It should be chekked once in a while Fig 5 3 5 4 Air Filter Se...

Page 58: ...water is injected into the exhaust On the top side the pipe union for the internal raw water circuit is to be seen and the filler neck for the cooling water Fig 5 3 5 6 Exhaust Elbow Exhaust connecti...

Page 59: ...the front of the sound insulation cover is also the outlet for the main power cable Here are also the cables for external condensers connections depending upon type of genera tor see Connection Diagra...

Page 60: ...tor Actuator for speed regulation The generator voltage is determined by pro gressive speed control through VCS in con junction with the speed actuator Speed increases with increasing load Fig 5 3 6 5...

Page 61: ...hine Charge control for DC alternator The voltage regulator for the 12 V DC alterna tor is located at the back of the air suction housing The housing is streamlined for cooling purposes The voltage re...

Page 62: ...e 62 Kaptitel Chapter 5 The Panda Generator 9 12 14 Time relay for stop solenoid Fig 5 3 6 9 Time Relay for Stop Solenoid Diode plate Fig 5 3 6 10 Diode plate Fuse for measurement voltage Fig 5 3 6 11...

Page 63: ...e cylinder head serves to monitor the generator temperature All thermo switches for the generators from Panda 6 000 upward are two pole earthed so called openers This means the contacts are open in no...

Page 64: ...trols the raw water circuit Fig 5 3 7 3 Thermo switch at Exhaust Connection Thermo switch in the Generator Winding 1 Generator winding 2 Thermo switch 3 Housing Two thermo switches inside the windings...

Page 65: ...ble to monitor the lubricating oil system an oil pressure switch is built into the system The oil pressure switch is at the rear of the engine In front of the electrical starter Fig 5 3 7 7 Oil pressu...

Page 66: ...numerous generator types Please ensure the filler necks are always well secured after filling with engine oil Consider also the references to the engine oil specification Fig 5 3 8 1 Oil Filler Neck w...

Page 67: ...ecting basin can be placed deeply enough If this is not possible an electrical oil drain pump must be installed Note Lubricating oil should be drained warm Fig 5 3 8 4 Oil Drain Hose Voltage control V...

Page 68: ...Kaptitel Chapter 5 The Panda Generator 9 12 14 5 4 Remote Control Panel see separate Control Panel Manual 5 4 1 Starting the Generator see separate Control Panel Manual 5 4 2 Stopping the Generator s...

Page 69: ...y 6 1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point 6 1 1 Hazard notes for the installation Notice see Safety first on Pa...

Page 70: ...pours ATTENTION Danger to Life High voltage Danger for Life Improper handling operation installation and maintenance can result in severe personal injury and or material damage Electrical voltages abo...

Page 71: ...xing the generator on a slippery surface with little mass i e plywood This acts as an amplifier of airborne sounds in the most unreasonable case An improvement can be achieved by reinforcing these sur...

Page 72: ...ircuit must also be fitted with all essential fuses ATTENTION Before working installation on the System read the section Safety Instructions in this manual Fig 6 3 1 Connection at the Generator sample...

Page 73: ...nerators corrosion protection 6 5 Installation of the cooling system raw water 6 5 1 General information The genset should have its own raw water coolant water inlet and should not be connected to any...

Page 74: ...Installation Instructions 9 12 14 Fig 6 5 2 4 Raw water filter Raw water filter Fig 6 5 2 5 Spiral coiled tube with metal spiral bead Spiral coiled tube with metal spiral bead Fig 6 5 2 6 Ventilation...

Page 75: ...n impeller pump there are wearing parts which are likely to require replacement after a period of time Ensure that the genset is installed so that the intake pump can be easily accessed If this is not...

Page 76: ...ructions Seite Page 76 Kaptitel Chapter 6 Installation Instructions 9 12 14 Replacement impeller and also a spare pump should always be on board The old pump can be sent back to Fischer Panda for cost...

Page 77: ...Installation Instructions 9 12 14 Kapitel Chapter 6 Installation Instructions Seite Page 77 6 5 6 Raw water installation scheme Fig 6 5 6 1 Raw water installation schema...

Page 78: ...ditional hose and a connecting nipple Both hose ends must be led outside of the sound cover if possible 600 mm over the waterline in the mid ship line The valve is connected at the highest place to th...

Page 79: ...Indirect cooling of the genset housing by the heat exchanger Fig 6 5 9 1 Installation scheme indirect cooling of the genset housing 1 Vent valve 2 Coolant connection block 3 Raw water pump 4 Exhaust m...

Page 80: ...rnal cooling water expansion tank This tank must be installed in such a way that its lower edge is at least 500 mm more highly arranged than the upper edge of the sound cover If this 500 mm should be...

Page 81: ...Seite Page 81 6 6 2 Scheme for freshwater circuit at two circuit cooling system Fig 6 6 2 1 Scheme for freshwater circuit at two circuit cooling system 1 Expansion tank 2 Exhaust manifold 3 Thermostat...

Page 82: ...aust System Note The following additional components will be required for the specified installation You can purchase them as an installation kit or separately at Fischer Panda Fig 6 7 1 1 Waterlock W...

Page 83: ...be installed at the lowest point of the exhaust system An optional noise insulated water lock can also be installed The exhaust hose descends from the capsule to the water lock Then the hose rises via...

Page 84: ...ust hoses play the decisive role If the waterlock is arranged in an unfavourable position the cooling water flowing back in the exhaust hose can rise so high that it reaches the exhaust stack Since at...

Page 85: ...the exhaust area when the ship is tilted b Position of the venting valve is too far from the ships center line The water reaches the exhaust area when the ship is tilted c The venting valve does not w...

Page 86: ...h the emissions by the exhaust gas pressure When the engine is turned off the number of revolutions sinks quite fast By doing so the point is reached where the exhaust gas pressure does not suffice an...

Page 87: ...eite Page 87 Fig 6 8 3 0 1 Volume of the waterlock If there are any doubts a verification can easily be made by temporarily using a clear sighted hose 1 as exhaust hose In that way the cooling water l...

Page 88: ...ally in tilted position by the waterlock moving out of the center line See the following pictures Fig 6 8 3 1 1 Ideal position of the waterlock In Fig 6 8 3 1 1 the waterlock is mounted in center unde...

Page 89: ...degrees Tilted position 45 degrees Fig 6 8 3 1 4 In this case the water level rise so high that the distance constitutes only 325 mm Even when the water lock is mounted in the ideal spot at an extrem...

Page 90: ...12 14 Summary The preset minimum height of 600 mm must be regarded unconditionally and is only valid if the waterlock is mounted in its ideal position in center underneath the generator A higher posit...

Page 91: ...ave to be reckoned concerning motor yachts Here it is only necessary to regard that the volume of the waterlock is measured so large that it can take the entire amount of water flowing back and at the...

Page 92: ...hat in a tilted position of 30 degrees you already face the highest risk of sea water sloshing into the combustion chamber Fig 6 8 3 2 4 Tilted position 45 degrees Tilted position 45 degrees Fig 6 8 3...

Page 93: ...istance between waterlock and the generator s center line 1000 mm Fig 6 8 3 2 5 waterlock 1000 mm next to center line Fig 6 8 3 2 6 Tilted position 15 degrees Tilted position 15 degrees Fig 6 8 3 2 6...

Page 94: ...ath the generator at least in reference to the ships center line Thus the waterlock is prevented from leaking very strongly when the ship is tilted The leaking of the waterlock leads to a rise of the...

Page 95: ...Installation Instructions 9 12 14 Kapitel Chapter 6 Installation Instructions Seite Page 95 Fig 6 9 0 1 Installation Scheme exhaust water separator...

Page 96: ...hortest possible path in the through hull outlet For such long exhaust routes the exhaust hose diameter should also be increased f e from NW40mm to NW50mm in order to reduce the back pressure The exha...

Page 97: ...lation Instructions Seite Page 97 Fig 6 10 1 1 Fuel hose Fuel hose representative picture Fig 6 10 1 2 No return valve No return valve representative picture Fig 6 10 1 3 Pre filter with water separat...

Page 98: ...Fig 6 10 1 5 Quick connector for fuel lines Quick connector for fuel lines representative picture Fig 6 10 1 6 Hose clamps Hose clamps representative picture 6 10 1 1 The following items need to be i...

Page 99: ...p With the Fischer Panda generator is usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connec tions is prepared at the generat...

Page 100: ...ge 100 Kaptitel Chapter 6 Installation Instructions 9 12 14 Fig 6 10 1 2 Fuel system schema 5 2 3 4 1 6 1 Fuel tank 2 external fuel pump 3 external fuel prefilter with water separator 4 Non return val...

Page 101: ...nted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long peri...

Page 102: ...ons including all safety systems comply with all required regulations of the regional authorities This includes lightening conductor personal protection switch fuses etc 6 11 1 Connection to the Start...

Page 103: ...da generators from 6000 upwards have their own dynamo to charge a DC starter battery It is recommended to install an additional starter battery for the generator The generator is then independent from...

Page 104: ...ce must be secured with protective pipe sleeve against chafing through For the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The b...

Page 105: ...starter Fig 6 12 1 2 Negative battery cable Negative battery cable The negative battery cable is connected to the engine foot Note The battery negative pole may not be connected with the boat ground o...

Page 106: ...r 6 Installation Instructions 9 12 14 Fig 6 12 1 4 Connection starter battery 12 V schema Fig 6 12 1 5 Connection starter battery 24 V schema 1 Generator 2 Battery block 3 Fuse 4 Battery main switch 1...

Page 107: ...onnect two 12 V batteries to a 24 V battery bank Fig 6 12 2 1 Installation starter battery The starter batteries have to be connected in this order 1 cable of first battery Fig 6 12 2 2 Installation s...

Page 108: ...ection of the remote control panel see separate control panel manual As standard a 12 core connection cable is included in the supply Cores are numbered from 1 to 11 and the 12th core is coloured yell...

Page 109: ...rnal rectifier unit sample schema Sample schema for a standard installation Fig 6 12 5 1 AGT 24V DC output 12V starter system All electrical safety installations have to be made on board 1 2 3 4 5 6 7...

Page 110: ...al rectifier unit sample schema Sample schema for a standard installation Fig 6 12 6 1 AGT 48V DC output 12V starter system and external rectifier All electrical safety installations have to be made o...

Page 111: ...erter as a capacity Required cable cross sections The following recommended electrical cable dimensions cross sections are the minimum required sizes for a safe installation All electrical safety inst...

Page 112: ...low type 6 12 7 Generators with external rectifier unit Fig 6 12 7 1 External rectifier unit ATTENTION The external rectifier unit must be installed in a fireproof protected area 6 12 7 1 Installation...

Page 113: ...e generator must be brought in service For this the Service record and warranty registration must be worked through and filled out by the installing technical trained person This document must be hand...

Page 114: ...Installation Instructions Seite Page 114 Kaptitel Chapter 6 Installation Instructions 9 12 14...

Page 115: ...refore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run...

Page 116: ...ctions for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During In...

Page 117: ...can be raised up to 30 200 h max Make sure that the dynamic operation hours are not reset accidently between the service interval 7 5 General maintenance instructions 7 5 1 Checks before each start O...

Page 118: ...cle on a levelled surface with PSC generators Place the generator on a levelled surface with marine generators Measure the oil level when the ship is not lop sided Run the generator for about 10 minut...

Page 119: ...ark by less than 50h there might be a technical problem In that case we recommend going to a shop or a Fischer Panda service point if the oil is cloudy or even creamy coolant might have mixed with the...

Page 120: ...erator on a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil...

Page 121: ...e oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17 m...

Page 122: ...heck oil level after every 2 litres with the oil dipstick 9 Check proper filling level See section 7 7 Checking oil level on page 118 When the proper filling level is reached screw in the oil cap agai...

Page 123: ...s Fig 7 9 1 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure t...

Page 124: ...battery s state of charge During measurement the temperature of the electrolyte should preferably be 20 C Attention The gases emitted by the battery are explosive Keep sparks and naked flames away fro...

Page 125: ...r some time automatically It is nevertheless essential to ventilate the system as follows prior to the first operation as all hoses are empty Attention Generators with iControl system do not need a Fa...

Page 126: ...a single ventilation screw is installed Fig 7 11 3 Injection nozzles 4 Pressing the starter button can now start the machine The machine should start after a short period 5 If this does not occur then...

Page 127: ...The filter change depends on the fuels degree of pollution but should be executed every 300 operating hours at the latest 01 Fuel filter housing 02 Fuel filter element 03 Sight glass Fig 7 11 1 1 2 Fu...

Page 128: ...aintenance Instructions 9 12 14 Fig 7 11 1 1 4 Fuel filter 3 Screw the new filter element into the mount 4 Lubricate the sight glasses o ring with a heat resistant grease Specification Antiseize and s...

Page 129: ...7 12 Air circuit maintenance 7 12 1 Replace the air filter mat Fig 7 12 1 Air suction housing 1 Open the air suction housing by loosen the six screws on the housing cover Use spanner size 8 mm Fig 7 1...

Page 130: ...acement of the air filter mat with pull out holder Fig 7 12 2 1 Air suction housing with pull out holder 1 Air filter housing with pull out holder Fig 7 12 2 2 Air suction housing with pull out holder...

Page 131: ...ntenance Instructions 9 12 14 Kapitel Chapter 7 Maintenance Instructions Seite Page 131 Fig 7 12 2 4 Air suction housing with pull out holder 4 Replace the air filter mat 5 Re assembly in reversed ord...

Page 132: ...sing by loosening the closure on the right side of the housing 01 Closure Fig 7 12 3 2 Air suction housing 2 Open the combustion air housing by loosening the closure on the left side of the housing 01...

Page 133: ...ocedure must be repeated several times The generator must be switched off before opening the ventilating points Pay attention that the external coolant expansion tank is connected with the generator b...

Page 134: ...ox 60 Seconds then switch off 6 Refill cooling water via the compensation tank 7 The compensation tank is connected to the generator by two hoses The external compensation tank should be filled to a m...

Page 135: ...ter a very short time of operation Therefore the V belt must be checked in short time distances It may be possible that the V belt must be changed after a few weeks Therefore the V belt must be checke...

Page 136: ...must be pressed in the direction of the thermostat housing 4 Exchange the V belt Sample Picture Fig 7 14 0 4 V belt 5 Afterwards the V belt must be tightened again 6 The V belt must be tightened in s...

Page 137: ...affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negative pressure This...

Page 138: ...peller Fig 7 16 1 1 Raw water cock Close the raw water stop cock Representative picture Fig 7 16 1 2 Raw water pump Raw water pump on the front side of the genset Representative picture Fig 7 16 1 3 C...

Page 139: ...ntative picture Fig 7 16 1 5 Impeller Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with glycerin or wit...

Page 140: ...ons 9 12 14 7 17 Coolant connection block at the generator capsule Fig 7 17 1 Coolant connection block Control of the coolant connection block The coolant terminal block at the side of the generator h...

Page 141: ...sconnect this connector from the opposite socket the generator shall shut down or when the generator is not running you will get a signal on the panel Fig 7 18 1 Plug thermo switch cooling plate Tempe...

Page 142: ...led in the battery line for the generator output cable Ensure that a battery switch is installed in the battery line Never leave the generator behind without the cover mounted over the heat sink and c...

Page 143: ...generator the starter battery must be disconnected before start working at the generator Warning Risk of injury Working at a running generator can result in severe personal injury Therefore before st...

Page 144: ...ling operation installation and maintenance can result in severe personal injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous t...

Page 145: ...full rated output of the generator is primarily intended for brief use Warning As fatigue strength should be calculated in the interest of a long life span of the engine 70 of the nominal load 8 4 Sta...

Page 146: ...atically if the START button is pressed on the remote control panel The solenoid valve is CLOSED when the generator main power is switched OFF For this reason it requires a few seconds before the moto...

Page 147: ...erator Failure 9 12 14 Kapitel Chapter 8 Generator Failure Seite Page 147 Fig 8 4 2 1 Fuel solenoid valve Fuel solenoid valve 01 Fuel solenoid valve 02 Fuel injector nozzles 03 Ventilation screw 01 02...

Page 148: ...the generator The generator can be started by means of the remote control as long as the button is depressed The switch button bypasses any faults allowing the generator to run Before depressing the b...

Page 149: ...ad for several minutes before being switched off so that a temperature compensation occurs Heat accumulation can cause the generator to overheat even after is has been switched off Should the overheat...

Page 150: ...Seite Page 150 Kapitel Chapter 8 Generator Failure 9 12 14 Leere Seite Intentionally blank Generator Failure...

Page 151: ...ution Generator is overloaded Reduce the electrical load Switch off load Motor is not reaching the rated rpm Refer to motor faults section Actuator is not in maximum position Check actuator resp renew...

Page 152: ...pump does not operate Check fuel filter and pump clean if necessary Lack of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test f...

Page 153: ...ff Check wire connections to solenoid Check valve functions as in the Inlet Fuel Solenoid Valve or in the trottle shut off solenoid sections Replace if necessary Cause Solution Lack of fuel Check fuel...

Page 154: ...g the system To override the VCS disconnect the plug and jumper the contacts Loosen the connecting rods motor from the injection pump regulator and turn screw to a max voltage of 33 V Model Kubota D11...

Page 155: ...refers to the fluidity with heat Complete yearly oils have usually SAE classes of SAE 10W 40 SAE 15W 40 etc 9 3 1 2 Quality of oil The quality of an engine oil is specified by the API standard America...

Page 156: ...the product GLYSANTIN PROTECT PLUS G 48 Engine oil type over 25 C SAE30 or SAE10W 30 SAE10W 40 0 C to 25 C SAE20 or SAE10W 30 SAE10W 40 below 0 C SAE10W or SAE10W 30 SAE10W 40 Engine coolant automotiv...

Page 157: ...esel fuel oil SAE J313 JUN87 according to ASTM D975 and EN 590 Do not use alternative fuel because its quality is unknown or it may be inferior in quality Kerosene which is very low in cetane rating a...

Page 158: ...Seite Page 158 Kapitel Chapter 9 Tables 9 12 14 Leere Seite Intentionally blank Tables...

Page 159: ...AGT U I 9 12 14 Kapitel Chapter 10 VCS AGT U I Seite Page 159 10 VCS AGT U I Ausf hrung Fig 10 0 1 VCS AGT U I Art No see table Des see table Dokument Hardware Software Actual Rev 6 Replaced Replaced...

Page 160: ...U I 24 V 60 mV 21 02 01 071H VCS AGT U I 36 V 60 mV 21 02 01 072H VCS AGT U I 48 V 60 mV 21 02 01 073H VCS AGT U I 72 V 60 mV 21 02 01 074H VCS AGT U I 80 V 60 mV auf Anfrage on request VCS AGT U I 9...

Page 161: ...only NOTE Systems with more than 144V DC At Systems with more than 144V DC an external voltage divider is build into the measurement line from the rectifier unit to the VCS No Short mane IN OUT Functi...

Page 162: ...VCS AGT U I Seite Page 162 Kaptitel Chapter 10 VCS AGT U I 9 12 14 Fig 10 2 3 Electronic Voltage Control 1 2 3 1 External rectifier unit 2 VCS 3 External voltage divider...

Page 163: ...roken cable in the measurement line A broken cable in the measurement line will be notice by the VCS and the generator will slow down and stop Warning Short circuit in the measurement line A short cir...

Page 164: ...mum position over the starter motor When the start relay is not active the accelerator goes to zero over the actuator Check the right working of the actuator 10 4 3 Function of the VCS The current reg...

Page 165: ...generators older than 2003 the maximum DC voltage is 60 millivolt With generators from 2003 upwards the DC voltage is 48 millivolt this is 80 of the maximum permanent current If this signal is exceede...

Page 166: ...Seite Page 166 Kapitel Chapter 10 VCS AGT U I 9 12 14 Leere Seite Intentionally blank VCS AGT U I...

Page 167: ...l P6 RE0703_Kunde R079 12 14 Fischer Panda GmbH Generator Control Panel P6 Handbuch 12V Version 21 02 02 046P 24V Sonderversion 21 02 02 047P Option Automatikaufsatz 21 02 02 016P Option Master Slave...

Page 168: ...e Angaben wurden nach bestem Wissen und Gewissen gemacht F r die Richtigkeit wird jedoch keine Gew hr bernommen Es wird ausdr cklich darauf hingewiesen dass technische nderungen zur Verbesserung des P...

Page 169: ...mit abgenommener Abdeckhaube in Betrieb genommen werden Sofern der Generator ohne Schalld mmkapsel montiert werden soll m ssen die rotierenden Teile Riemenscheibe Keilriemen etc so abgedeckt und gesch...

Page 170: ...Pluspol wenn Arbeiten am Generator oder am elektrischen System des Generators vorgenommen werden damit der Generator nicht unbeabsichtigt gestartet werden kann Diese gilt besonders bei Systemen mit ei...

Page 171: ...optional 03 LED f r AC Spannungsfehler rot gelb1 04 LED f r AC Spannung ok gr n1 05 LED f r Wicklungstemperatur rot1 06 LED f r ldruck rot1 07 LED f r Fehler Batterieladespannung gr n rot1 08 LED f r...

Page 172: ...te 12 V Version Fischer Panda Art Nr 21 02 02 009P Fig 12 2 1 Panel R ckseite 12 V Version 02 01 03 04 01 Steuerplatine 02 Klemmleiste Master Slave Adapter linke Pinreihe Automatikaufsatz rechte Pinre...

Page 173: ...Nr 21 02 02 012P Fig 12 3 1 Panel R ckseite 24 V Version 02 01 04 05 06 03 01 Steuerplatine 02 Klemmleiste Master Slave Adapter linke Pinreihe Automatikaufsatz rechte Pinreihe 03 Sicherung 630 mA tr...

Page 174: ...stellt werden Der Eingang belastet den Schalter mit 22 mA nach 12 V wird bei 24 V Betrieb intern erzeugt Das Auftreten eines Fehlers wird f r Auswertung und Anzeige um 1 s verz gert Der Wegfall nicht...

Page 175: ...ngstemperatur Eingang f r Temperaturschalter nach GND Der Eingang ist einstellbar f r NC kein Fehler NO kein Fehler muss per L t Jumper eingestellt werden Der Eingang belastet den Schalter mit 22 mA n...

Page 176: ...eb offen 24 V Betrieb nicht m glich J201 1 2 X T Engine Eingang f r Kontakt der im Fehlerfall ffnet 2 2 3 T Engine Eingang f r Kontakt der im Fehlerfall schlie t 2 J202 1 2 Waterleak Eingang f r Konta...

Page 177: ...Betrieb offen X 24 V Betrieb J201 1 2 X T Engine Eingang f r Kontakt der im Fehlerfall ffnet 2 2 3 T Engine Eingang f r Kontakt der im Fehlerfall schlie t 2 J202 1 2 Waterleak Eingang f r Kontakt der...

Page 178: ...J201 1 2 X T Engine Eingang f r Kontakt der im Fehlerfall ffnet 2 2 3 T Engine Eingang f r Kontakt der im Fehlerfall schlie t 2 J202 1 2 Waterleak Eingang f r Kontakt der im Fehlerfall ffnet 2 2 3 X W...

Page 179: ...b offen X 24 V Betrieb J201 1 2 X T Engine Eingang f r Kontakt der im Fehlerfall ffnet 2 2 3 T Engine Eingang f r Kontakt der im Fehlerfall schlie t 2 J202 1 2 Waterleak Eingang f r Kontakt der im Feh...

Page 180: ...ben kontrollieren Schlauchverbindungen auf Undichtigkeiten berpr fen elektrische Anschl sse kontrollieren Elektrische Leitungen auf Besch digungen Scheuerstellen kontrollieren 6 Schalten Sie die Verbr...

Page 181: ...Sekunden zusammenh ngend eingeschaltet sein Danach muss eine Pause von mindestens 60 Sekunden eingehalten werden Wenn das Aggregat nicht sofort anspringt sollte grunds tzlich immer zun chst gepr ft we...

Page 182: ...rdern Durch diesen l nger andauernden Startvorgang w rde sich Abgassystem mit K hlwasser f llen Dieses kann den Generator Motor sch digen zerst ren ffnen Sie das Seeventil wieder sobald der Generator...

Page 183: ...g Fuel Pump Klemme 9 des Generator Control Panels P6 ausgeschaltet Die Zeit f r den automatischen Stop Vorgang kann nur durch Ausschalten des Generator Control Panels P6 vorzeitig beendet werden Die Z...

Page 184: ...Relaiskontakt Der Eingang ist entprellt Verz gerungszeit ca 1 s An den Eingang d rfen keine Fremd Spannungen angelegt werden ACHTUNG Der Automatik Zusatz darf nur zusammen mit einer Vorrichtung verwen...

Page 185: ...BFS ber internen Spannungsregler auf 12 9 V geregelt 9 GND A Stromversorgung Masse 11 GND A Stromversorgung Masse 13 Heat Signal E Heat ist aktiv wenn der Eingang nach GND geschaltet wird 15 Start Sig...

Page 186: ...onfiguriert Siehe auch die entsprechenden Einstellungsbl tter f r das Generator Control Panel P6 RE0703 Bis auf die Einstellung der L tjumper sind Master Panel und Slave Panel identisch Die beiden Mas...

Page 187: ...n der Anschluss ber einen Taster auf Master oder Slave nach VBF geschaltet wird 25 Heat Signal E A Heat ist aktiv wenn der Anschluss ber einen Taster auf Master oder Slave nach GND geschaltet wird 26...

Page 188: ...nd 68R wird mit Panel ON eingeschaltet 1 offen XM LIMA Erregerwiderstand ist deaktiviert J101 zu X 12 V Betrieb offen 24 V Betrieb nicht m glich J201 1 2 T Engine Eingang f r Kontakt der im Fehlerfall...

Page 189: ...3 LIMA Erregerwiderstand 68R wird mit Panel ON eingeschaltet 1 offen XM LIMA Erregerwiderstand ist deaktiviert J101 zu M 12 V Betrieb offen M 24 V Betrieb J201 1 2 T Engine Eingang f r Kontakt der im...

Page 190: ...Seite Page 190 Kapitel Chapter 12 Generelle Bedienung 9 12 14 Leere Seite Intentionally blank Generelle Bedienung...

Page 191: ...etzt durch Blatt Panel Generator Control 06 03 2007 jschaefers 1 A3 Otto Hahn Str 32 34 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 85724 info fischerpanda de www fischerpanda de Allgemeintoleranzen...

Page 192: ...Seite Page 192 Kapitel Chapter 13 Abmessungen 9 12 14 Leere Seite Intentionally blank Abmessungen...

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