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6

INSTALLATION AND WIRING

Wiring Base

Install the wiring base where the relative humidity never reaches the saturation point. The YZ300
(YZ320) Interlock Annunciation system is designed to operate in a maximum 90% relative humidity
continuous, non-condensing environment. Do not install the YZ300 (YZ320) where it can be sub-
jected to vibration in excess of 0.5G continuous maximum vibration. The BurnerLogix system is not
a weather tight enclosure. The standard vertical position is recommended. Allow at least one inch
clearance around the control for service and installation.

1.

Wiring must comply with all applicable codes, ordinances and regulations.

2.

Wiring must comply with NEC Class 1 (Line Voltage) wiring. 

3.

Limits and interlocks must be rated to simultaneously carry and break current to the ignition
transformer, pilot valve and main fuel valve(s).

4.

Maximum wire lengths:

a. The maximum lead wire length is 200 ft. (61 meters) to terminal inputs (Operating limits,
interlocks, valves, etc.).
b. Modbus communications: The maximum cable length of wire is 3300 feet (1000 meters)
for RS-485.

A good ground system should be provided to minimize the effects of AC quality problems. A prop-
erly designed ground system meeting all the safety requirements will ensure that any AC voltage
quality problems, such as spikes, surges and impulses have a low impedance path to ground. A low
impedance path to ground is required to ensure that large currents involved with any surge voltages
will follow the desired path in preferences to alternative paths, where extensive damage may occur to
equipment.

Wiring bases 60-2872-1 and 60-2874-1 each contain a 24 position terminal block. Each terminal can
accept either 2 type 16 AWG wires or a single type 14 AWG wire. Each terminal is a clamp type ter-
minal that provides sufficient pressure against the wire. 

For any interlock of the YZ300 (YZ320) that is not used, a jumper must be placed between
those two terminals. For example, if AUX LIMIT #7 is not used, a jumper must be placed from
terminal 59 to terminal 60.

The fuel select switch connects to terminals 45, 49 and 53.

Terminals 44 & 45, 49 & 50 and 53 & 54 are internally connected.

WARNING: Controls require safety limits utilizing isolated mechanical contacts. Electronic
limit switches may cause erratic operation and should be avoided.

 

Summary of Contents for YZ300

Page 1: ...rogramming soft ware available from Fireye and the appropriate hardware Note The YZ300 YZ320 Interlock Annunciator does not need to be connected to a BurnerLogix system to be custom programmed Note Pr...

Page 2: ...C EMC Directive 89 336 EEC GASTEC 0063BT1754 EN298 2003 EN230 2005 Table 1 Agency Approvals SPECIFICATIONS Supply Voltage YZ300 120VAC 10 15 50 60 Hz YZ320 230VAC 10 15 50 60 Hz Power Consumption 10 V...

Page 3: ...LOCKOUT 3 P INTLK OPEN to one which will individually identify the sixteen 16 interlocks now being monitored by the YZ300 YZ320 such as LOCKOUT LOW OIL TEM PERATURE or the appropriate modified messag...

Page 4: ...the BurnerLogix control to respond with the proper message Interlock contacts that temporarily open for shorter time periods will be ignored Refer to Figure 2 on page 8 for DEFAULT MESSAGES SPECIAL NO...

Page 5: ...owered and gas is an active fuel blinks if any gas interlock is open NON RECYCLING illuminates steady when all interlocks between terminals 54 and P are closed and powered blinks if any interlock is o...

Page 6: ...et 1000 meters for RS 485 A good ground system should be provided to minimize the effects of AC quality problems A prop erly designed ground system meeting all the safety requirements will ensure that...

Page 7: ...on the underside of the BurnerLogix control Plug end of ED580 cable with ferrite core into EXP port of the BurnerLogix control Plug the other end of the ED580 cable into the EXP port located on the u...

Page 8: ...wn will be undisturbed when the YZ300 YZ320 is installed Remove all power from the BurnerLogix control and the YZ300 YZ320 before wiring Note Terminals 44 45 49 50 and 53 54 are internally connected F...

Page 9: ...es associated with the above terminals can be modified via either the BLL510 or BLV512 displays The selection of available messages are dependent on each group For example the message Low Oil Pressure...

Page 10: ...ning Windows A copy of YZ300P software provided by Fireye An RS232 to RS485 converter serial port required P N EC485 or IC485 includes necessary power supply or USB to RS485 converter P N UC485 An ED5...

Page 11: ...be powered and if not connected to the BurnerLogix the default address is set to 1 and the baud rate is 9600 N 8 1 RUNNING THE YZ300P SOFTWARE 1 Run the YZ300P software on the PC After the introductor...

Page 12: ...ted messages will not be displayed on the YZ300P Write the YZ300P will upload or write all messages to the YZ300 YZ320 If the message displayed on the YZ300P screen is a default message then no writin...

Page 13: ...alled CUSTOMIZING OR ERASING A MESSAGE To customize or erase a message on the YZ300P screen click on the particular message and the fol lowing dialog box will appear The current message pertaining to...

Page 14: ...defective in material or workmanship or which otherwise fails to conform to the description of the prod uct on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE...

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