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Fiori BATCH CONTROLLER, Use And Maintenance Manual

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Fiori BATCH CONTROLLER Use And Maintenance Manual Download Page 68

68

REV. 00         02/01/2015

id.:

4

CBV ADVANCED 

MODE FUNCTIONS FOR THE FOREMAN ONLY

4.3 

 

COMPONENTS AND RECIPES 

4.3.1 Entering the components

To set or change the list of the components to be used in the recipes.

Some components are preset by the manufac-
turer, however all components may be set or 
modifi ed.
Up to 32 components may be set.

To write or change the name of a component

- Use the arrow keys 

 to select the component

- Press C 

 several times to delete the name and 

then write it again.

- Press OK 

 to confi rm

To select the component type

- use the UP/DOWN arrows 

.

The components are indicated as follows:

1 - TP Column

(--)

 Generic component

W: (Water)

 water type component; it will be loaded by means of water pump.

C: (Cement)

 cement type component (necessary to identify the 20% water and cement level).

A: (Additives)

 identifi ed to activate the corresponding pump. In the SG column (Specifi c Gravity) the 

specifi c weight must be specifi ed.

S: (Sand)

 Hygroscopic component on which the automatic water compensation will be performed.

2 - SG (Special Gravity)

 column the specifi c weight value of A type materials (additives) is set) (Kg/l).

3 - SSA

 column it is the typical absorption value of any S type material (sand).

4 - LD

 column pump function management: 

L1

 water pump, 

L2

 1st additive, 

L3

 2nd additive

N.B: If a SAND type component is used, the operator must manually enter the humidity percentage.
When the MOISTURE SENSOR is used, the recipes should be set using MP1...........MP6 type 
hygroscopic components only.

SAND MP1

: hygroscopic component on which the automatic 

water compensation will be performed. 
The system will use the MP1 curve to calculate the moisture value. 

SAND MP2

: hygroscopic component on which the automatic 

water compensation will be performed. 
The system will use the MP2 curve to calculate the moisture value. 

SAND MP3

: hygroscopic component on which the automatic 

water compensation will be performed. 
The system will use the MP3 curve to calculate the moisture value. 

SAND MP4

: hygroscopic component on which the automatic 

water compensation will be performed. 
The system will use the MP4 curve to calculate the moisture value. 

SAND MP5

: hygroscopic component on which the automatic 

water compensation will be performed. 
The system will use the MP5 curve to calculate the moisture value. 

1

2

3

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Summary of Contents for BATCH CONTROLLER

Page 1: ...ara 7 41034 FINALE EMILIA Modena Italia Tel 39 0535 92357 Fax 39 0535 90960 http www fiorigroup com uk_EN TRANSLATION FROM ORIGINAL LANGUAGE USE AND MAINTENANCE MANUAL RIF 9304444428 ed 03 id FIORI BATCH CONTROLLER REV 01 24 03 2015 ...

Page 2: ......

Page 3: ... WEIGHING 18 3 13 BAG COUNTING FUNCTION 19 3 14 RESETTING MEASURED WEIGHTS 19 3 15 COMPLETING WATER LOADING 20 3 16 PRINT MENU 20 3 17 HELP PAGE 21 3 18 ALARMS PAGE 21 3 19 CALIBRATING THE TARE 22 3 20 ADDITIONAL FUNCTIONS 24 3 CBV STANDARD MODE FUNCTIONS 25 3 1 TURN ON 25 3 2 ACCESSING THE FUNCTIONS 25 3 3 MAIN PAGE DESCRIPTION 25 3 4 ADJUSTING THE DISPLAY BRIGHTNESS 25 3 5 TURNING OFF THE SYSTEM...

Page 4: ...ELECTING THE VOLUME 44 3 9 AUTOMATIC WATER LOADING 44 3 10 LOADING COMPONENTS THROUGH WEIGHING 45 3 11 MANUALLY LOADING A COMPONENT 45 3 12 LOADING PROGRESS INDICATORS 46 3 13 CANCELLING LAST WEIGHING 46 3 14 TIP OFF DYNAMIC WEIGHING 46 3 15 AUTOMATICALLY LOADING THE ADDITIVE 47 3 16 WATER LOADING 48 3 17 BAG COUNTING FUNCTION 48 3 18 VIEWING THE MIXING STATUS 49 3 19 POURING THE MIX 49 3 20 RESET...

Page 5: ...reating mixes 69 4 3 3 Downloading components and recipes 70 4 3 4 Uploading components and recipes 70 4 4 SYSTEM CONFIGURATION 71 4 5 MACHINE DIAGNOSTICS 71 4 6 SYSTEM DIAGNOSTICS 71 4 7 PASSWORD CHANGE 71 4 8 SETTING THE CLOCK 72 4 9 PRINTING THE PARAMETERS 72 5 ALARM LIST 73 5 1 OPERATING ALARMS 73 5 2 SYSTEM DIAGNOSTICS ALARMS 73 5 2 ALARM TABLE 74 6 6 CBV STANDARD ADDITIVE FEEDER 77 77 6 1 6 ...

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Page 7: ... or similar Do not let the system come into direct contact with Ammonia Acetone Benzene Hydrocarbons Perchlorethylene Trichlorethylene Methanol Dishwasher detergents Washing machine detergents Dichloromethane Ethyl ether Toluene Do not insert any objects in the system or the printer casing as they may damage some parts vital for proper functioning Do not operate on the system in any way except for...

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Page 9: ...reset values Recipe Archive Management and components ratio recalculation Advanced weighing with angle compensation tilt sensor Machine tilting safety check Water compensation in hygroscopic components Advanced USB port for upgrading the software downloading receipts and uploading downloading components and recipes Automatic management of the water pump and additive pump Mixing quality control Moi...

Page 10: ... REV 00 02 01 2015 id SYSTEM DESCRIPTION 2 2 2 COMPONENTS 1 Operating panel 2 Display 3 Keypad 4 Printer connector 5 System wiring connector 6 USB 7 Buzzer 8 Printer 9 Thermal paper roll 3 4 1 2 5 6 7 8 9 ...

Page 11: ...essing the bag counting function Alphanumeric input Alphanumeric input Access the diagnostics page Activates the reset weight function hold down for 3 secs Activates the boom calibration function hold down for 3 secs Alphanumeric input Access the FUNCTIONS menu Alphanumeric input Exit editing Cancel the last weighing Access the water management menu Activates the tip off mode Alphanumeric input Ac...

Page 12: ...fixed it means that there is no error b When it flashes slowly it means that the paper has run out c When it flashes fast it means that there is an error head overheating or power supply fault 2 FEED button paper feed 3 Paper outfeed 4 Paper roll To replace the paper roll Press the key 1 to open the cover Remove the used paper roll and insert the new one paper width 57 mm Closing the cover insert ...

Page 13: ...operating phase 30 C 80 C Maximum front tilting Y axis of the machine during weighing 10 Paper type for printer Thermal Maximum number of recipes 16 Maximum number of components for each recipe 8 Maximum number of components available in the data storage 32 Languages 9 Selectable unit of measurement kg lb Water compensation in the components Compensation of the machine s front tilting Y axis durin...

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Page 15: ...components 2 Preset weights 3 Measured weights 4 Displays loading progress of the selected com ponent 5 Zoom of PRESET and MEASURE values of the selected component The yellow colour and the yellow arrow highlight the selected component Use the navigation keys to select the product you want to upload 3 5 TURNING OFF THE SYSTEM From the main page press and hold the key until it turns off 3 4 ADJUSTI...

Page 16: ...GEMENT 3 7 AUTOMATIC WATER LOADING Select the WATER component Press OK a message is displayed Press OK again to confirm or ESC to return to the previous step When the OK key is pressed the water loading phase starts the loading progress is visible The water loading phase may be started through an external device Mix control the device automatically turns the pump off as soon as the preset value is...

Page 17: ...3 11 CANCELLING LAST WEIGHING If the preset weighing value is exceeded before pouring the material you may Press the indicated key to cancel the weighing then lower the bucket to pour some material and repeat the loading operation of the component through weighing 3 10 LOADING PROGRESS INDICATORS The loading progress for each individual component is displayed by means of loading progress bar from ...

Page 18: ... TIP OFF and pour the product from the drum Continue loading the other components by completing the recipe Complete the mixing of the final product and pour it Press the button A on the joystick and shift it to the left to open the hydraulic loader hatch and unload the quantity of material necessary to reach the required weight Shift the joystick to the right to close the hatch N B Do not move the...

Page 19: ...g 25 30 42 5 Press OK The system will indicate the number of bags to be loaded After reaching the number of bags indicated press OK and load the material Number of bags to be loaded Number of bags loaded 3 14 RESETTING MEASURED WEIGHTS To start a new recipe Press and hold the C key until the cancellation message is displayed Press OK to reset All values have been reset You may now start loading th...

Page 20: ...LECT key Arrows for multiple selections Press 0 arrows for multiple deselections select all items by pressing and holding down the SELECT key deselect all items by pressing 0 and holding it down List of mixings performed Date and time of beginning of mixing cycle The dot indicates that the recipe has not been printed yet Progressive number Once you have selected the recipe you want to print press ...

Page 21: ...ng error signalled by the device c indicates that some components have been manually loaded 5 1 2 3 4 Key 6 to access the help page where all the function keys are explained ESC to return to the main page 3 18 ALARMS PAGE If any alarms are present they may be displayed by pressing key 9 refer to chapter ALARM LIST Alarm warnings are signalled as following alarm triangle on the right upper part of ...

Page 22: ...econds then press OK or select TEST CALIBRATION from the FUNCTIONS menu The CAUTION message is displayed operate as follows The maximum machine tilting must be 0 5 frontal axis The engine speed must be 2000 rpm TEST 1 Slowly lower the boom 2 Withdraw the bucket A 3 Lift the boom back up at a constant speed If the value displayed differs from zero 60 in this instance then the tare needs to be calib...

Page 23: ...he boom at a constant speed Step 2 3 Check that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom back up Step 3 3 Check that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom back up If during calibration the device detects any faults it will ask to repeat the 3 calibration steps ...

Page 24: ... main page to reset weights EDIT COMPONENT For the foreman only password required par 4 3 PRINT DAILY REPORT To print a daily report indicating the weights of the components loaded during the current day press OK to print Machine ID code Date Time Weights of the components loaded during the day SYSTEM INFO To view system information HTS code Serial number Firmware version USB firmware version INST...

Page 25: ...ed 3 Mixing time 4 Column of the recipe components 5 Column of the preset values calculated based on the volume to be produced 6 Column of the values measured for each indi vidual component 7 Line of total amounts total weight to be pro duced and total weight measured 8 Selected component 9 Loading progress bar 10 Preset value of the selected component 11 Measured value of the selected component T...

Page 26: ...d press OK to confirm 3 7 MOISTURE OF AGGREGATES Once the recipe has been selected the system asks you to define the humidity of the hygroscopic aggregates This data will determine a compensation in the volume of the components involved Press OK to go to the HUMIDITY page Enter the humidity percentage in the field ranging from 0 to 20 Press OK to confirm Press ESC to return to the recipe and start...

Page 27: ... components and water values 3 9 AUTOMATIC WATER LOADING Select the WATER component Press OK a message is displayed Press OK again to confirm or ESC to return to the previous step When the OK key is pressed the water loading phase starts the loading progress is visible The water loading phase may be started through an external device Mix control the device automatically turns the pump off as soon ...

Page 28: ...r in yellow indicates the total amount of material to be loaded Input the desired amount and press OK to confirm 3 10 LOADING COMPONENTS THROUGH WEIGHING The required engine speed is 2000 revs min Select the desired component Load the component into the bucket Withdraw the bucket A Lift the bucket maintaining a constant speed Repeat the operation until the preset value is reached If the loaded val...

Page 29: ... material until the preset value is reached Press the button A on the joystick and shift it to the left to open the hydraulic loader hatch and unload the quantity of material necessary to reach the required weight Shift the joystick to the right to close the hatch N B Do not move the arm during tip off take into account the weight shown in position 1 always moving the bucket to the same point wher...

Page 30: ...OK to confirm The device will automatically start the additive pump The device will automatically stop the additive pump as soon as the preset value is reached Once the preset loading progress value is reached as long as it falls within the set tolerance limits the bar becomes green press OK to confirm the end of the TIP OFF and pour the product from the drum Continue loading the other components ...

Page 31: ...ted Select WATER Press OK a warning message is displayed Press OK to confirm The water pump is started and loading completion is performed The mix is complete When the device detects the start of the mixing phase the START MIXING DETECT message is displayed The start of the mixing phase is detected only after all components required by the recipe have been loaded ...

Page 32: ...evo lutions to be per formed Maximum mixing pressure Drum rotation speed Mixing revolutions progress Differential pro gress of last mix ing revolution Drum rotation direction mix ing pouring 3 17 BAG COUNTING FUNCTION Select the component CEMENT and press the key Lower the arm Lift the arm back up until the STOP signal is displayed Input the weight value of each single bag 25 30 42 5 Press OK The ...

Page 33: ...ce detects the end of the pouring phase the following message is displayed End of pouring phase message Press ESC to return to the recipe page 3 20 RESETTING THE VALUES OF THE WEIGHTS MEASURED Press and hold the C key until the cancellation message is displayed Press OK to reset the recipe data by doing this you may perform the same recipe again or perform other recipes in the data storage All val...

Page 34: ...g and holding down the SELECT key deselect all items by pressing 0 and holding it down List of mixings performed Date and time of beginning of mixing cycle Letter X indicates that the recipe has been selected for printing The dot indicates that the recipe has not been printed yet Progressive number Once you have selected the recipe you want to print press OK or printing key 1 If multiple selection...

Page 35: ...fic weight of the additive 20 Component typical absorption 21 Water amount in SSA SSD Saturated Surface Dry 22 Hygroscopic aggregate data 23 Component name 24 Moisture 25 Water contained in the component 26 Mix data 27 Total loaded water 28 Total hygroscopic components SSA 29 Total weight 30 Water cement ratio 31 Column of data set by recipes 32 Data column OTHER MARKERS a component with loaded we...

Page 36: ...larm triangle on the right upper part of the screen acoustic alarm 3 22 HELP PAGE 3 24 CALIBRATING THE TARE It is a test that needs to be performed daily in order to ensure the proper functioning of the weighing system TEST CALIBRATION To perform the device calibration Press 0 hold it down for a few seconds then press OK or select TEST CALIBRATION from the FUNCTIONS menu The CAUTION message is dis...

Page 37: ...o the calibration mode TARE CALIBRATION Step 1 3 Ensure that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom at a constant speed Step 2 3 Check that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom back up Step 3 3 Check that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom back up If during calibration the dev...

Page 38: ...olume to produce from the selected recipe par 3 6 par 3 24 Press the key to access the water management menu There are two different modes available for using the water A Washing water Normally used to wash the machine The system does not count the amount of supplied water To activate the supply of washing water Select WASHING MODE Press or To stop the water supply Select WASHING MODE Press again ...

Page 39: ...start showing the transfer progress status from 0 to 100 Remove the USB memory stick and carefully put the cap back in place to ensure the system protection IP levels Esc to return to the FUNCTION menu SYSTEM INFO To view system information Print daily report Machine ID code Date Time Weights of the components loaded during the day Print all the components loaded during the day HTS code Serial num...

Page 40: ......

Page 41: ...IN PAGE DESCRIPTION 1 Selected recipe 2 Volume to be produced 3 Mixing time 4 Column of the recipe components 5 Column of the preset values calculated based on the volume to be produced 6 Column of the values measured for each indi vidual component 7 Line of total amounts total weight to be pro duced and total weight measured 8 Selected component 9 Loading progress bar 10 Preset value of the selec...

Page 42: ...RE OF AGGREGATES see section 4 3 1 3 7 1 Manually enter the humidity percentage Once the recipe has been selected the system asks you to define the humidity of the hygroscopic aggregates This data will determine a compensation in the volume of the components involved Press OK to go to the HUMIDITY page Enter the humidity percentage in the field ranging from 0 to 20 Press OK to confirm Press ESC to...

Page 43: ...olab to the system Insert the selected component into the Mikrolab Press OK to confirm The system automatically acquires the moisture percentage Press ESC to return to the recipe and start loading the components Once the humidity percentage has been en tered the device recalculates the hygroscopic components and water values Once the humidity percentage has been entered the device recalculates the...

Page 44: ...volume to produce from the selected recipe Vehicle limits 3 9 AUTOMATIC WATER LOADING Select the WATER component Press OK a message is displayed Press OK again to confirm or ESC to return to the previous step When the OK key is pressed the water loading phase starts the loading progress is visible The water loading phase may be started through an external device Mix control the device automaticall...

Page 45: ...r in yellow indicates the total amount of material to be loaded Input the desired amount and press OK to confirm 3 10 LOADING COMPONENTS THROUGH WEIGHING The required engine speed is 2000 revs min Select the desired component Load the component into the bucket Withdraw the bucket A Lift the bucket maintaining a constant speed Repeat the operation until the preset value is reached If the loaded val...

Page 46: ... material until the preset value is reached Press the button A on the joystick and shift it to the left to open the hydraulic loader hatch and unload the quantity of material necessary to reach the required weight Shift the joystick to the right to close the hatch N B Do not move the arm during tip off take into account the weight shown in position 1 always moving the bucket to the same point wher...

Page 47: ... other components by completing the recipe Complete the mixing of the final product and pour it 3 15 AUTOMATICALLY LOADING THE ADDITIVE The additive is loaded by means of the automatic management of the relevant pump in a similar manner than water loading Select ADDITIVE Press OK A warning message is displayed Press OK to confirm The device will automatically start the additive pump The device wil...

Page 48: ... and loading completion is performed The mix is complete When the device detects the start of the mixing phase the START MIXING DETECT message is displayed The start of the mixing phase is detected only after all components required by the recipe have been loaded 3 17 BAG COUNTING FUNCTION Select the component CEMENT and press the key Lower the arm Lift the arm back up until the STOP signal is dis...

Page 49: ...e Drum rotation speed Mixing revolutions progress Differential pro gress of last mix ing revolution Drum rotation direction mix ing pouring 3 19 POURING THE MIX Set the drum rotation in the pouring position the following message is displayed Beginning of the pouring phase has been detected when the device detects the end of the pouring phase the following message is displayed End of pouring phase ...

Page 50: ...ress 0 to deselect press the SELECT key Arrows for multiple selections Press 0 arrows for multiple deselections select all items by pressing and holding down the SELECT key deselect all items by pressing 0 and holding it down List of mixings performed Date and time of beginning of mixing cycle Letter X indicates that the recipe has been selected for printing The dot indicates that the recipe has n...

Page 51: ...fic weight of the additive 20 Component typical absorption 21 Water amount in SSA SSD Saturated Surface Dry 22 Hygroscopic aggregate data 23 Component name 24 Moisture 25 Water contained in the component 26 Mix data 27 Total loaded water 28 Total hygroscopic components SSA 29 Total weight 30 Water cement ratio 31 Column of data set by recipes 32 Data column OTHER MARKERS a component with loaded we...

Page 52: ...larm triangle on the right upper part of the screen acoustic alarm 3 22 HELP PAGE 3 24 CALIBRATING THE TARE It is a test that needs to be performed daily in order to ensure the proper functioning of the weighing system TEST CALIBRATION To perform the device calibration Press 0 hold it down for a few seconds then press OK or select TEST CALIBRATION from the FUNCTIONS menu The CAUTION message is dis...

Page 53: ...o the calibration mode TARE CALIBRATION Step 1 3 Ensure that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom at a constant speed Step 2 3 Check that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom back up Step 3 3 Check that the bucket is empty Slowly lower the boom Withdraw the bucket A Lift the boom back up If during calibration the dev...

Page 54: ...o wash the machine The system does not count the amount of supplied water To activate the supply of washing water Select WASHING MODE Press or To stop the water supply Select WASHING MODE Press again or First stop threshold during the water loading phase B Recipe water You may set the threshold at which the system will stop loading water during the first loading phase 3 25 WATER MANAGEMENT A B ...

Page 55: ... print function or press ESC to return to the previous page RESET WEIGHTS Is equivalent to the C key in the main page to reset weights SET UP VOLUME To set up the volume to produce from the selected recipe DAILY REPORT To print a daily report indicating the weights of the com ponents loaded during the current day press OK to print Machine limits Print daily report Machine ID code Date Time Weights...

Page 56: ... values within tolerance yellow Next to the machine overturning danger threshold red danger of machine overturning N B the yellow and red signals are accompanied by a progressive acoustic alarm depending on the level of danger SYSTEM INFO To view system information left tilting back tilting Tilting values FR front LA lateral Print all the components loaded during the day HTS code Serial number Fir...

Page 57: ...ain page recipe Press and hold the arrow key and then the SELECT key In the SETTING page you may change Language unit of measurement kg or pounds lbs Select the FOREMAN field and then press OK Enter the foreman password the default password is 0 it may be changed at a later time 4 2 MENU FOREMAN ...

Page 58: ...the components with weight different from zero will be displayed The first component must always be WATER component type Water water generic progressive index component name value kg to be loaded to run the recipe To write or change the name of a component Use the arrow keys to select the component Press C several times to delete the name and then write it again Press OK to confirm To change the p...

Page 59: ...The operator may access these functions only if requested and under the supervision of the technical assistance services 4 7 PASSWORD CHANGE Change the foreman password the default password is set to 0 Press OK to access the page Select FOREMAN PASSW and press OK Type the new password Press OK to confirm 4 4 SYSTEM CONFIGURATION Scroll UP DOWN with the arrow keys until the desired operating mode i...

Page 60: ... THE CLOCK To set the clock Press OK to access the page Select the various fields and enter the required information Hours minutes year month day Press OK to confirm 4 9 PRINTING THE PARAMETERS To print all system parameters normally required during technical assistance services ...

Page 61: ...the main page recipe Press and hold the arrow key and then the SELECT key In the SETTING page you may change Language unit of measurement kg or pounds lbs Select the FOREMAN field and then press OK Enter the foreman password the default password is 0 it may be changed at a later time 4 2 MENU FOREMAN ...

Page 62: ... arrows The components are indicated as follows 1 TP Column Generic component W Water water type component it will be loaded by means of water pump C Cement cement type component necessary to identify the 20 water and cement level A Additives identified to activate the corresponding pump In the SG column Specific Gravity the specific weight must be specified S Sand Hygroscopic component on which t...

Page 63: ... a recipe e g No 2 Press OK Press the C key several times to cancel the recipe name Type the new recipe name e g Mix2 Press OK to confirm the cursor moves to the first component Use the arrow keys to select the component Press OK to confirm Enter the component weight The weights of the components entered in the RW column must be those needed to produce 1 cube metre of material The amount of additi...

Page 64: ...o be transferred Press ESC to exit at the end of the step Do not remove the USB memory stick during data transfer 4 3 4 Uploading components and recipes To download the data on a USB memory stick Open the USB cap and insert the USB memory stick Wait for all data recipes and components to be transferred Remove the USB memory stick Press ESC to exit at the end of the step Do not remove the USB memor...

Page 65: ...ICS The operator may access these functions only if requested and under the supervision of the technical assistance services 4 7 PASSWORD CHANGE Change the foreman password the default password is set to 0 Press OK to access the page Select FOREMAN PASSW and press OK Type the new password Press OK to confirm 4 4 SYSTEM CONFIGURATION Scroll UP DOWN with the arrow keys until the desired operating mo...

Page 66: ...TING THE CLOCK To set the clock Press OK to access the page Select the various fields and enter the required information Hours minutes year month day Press OK to confirm 4 9 PRINTING THE PARAMETERS To print all system parameters normally required during technical assistance services ...

Page 67: ...the main page recipe Press and hold the arrow key and then the SELECT key In the SETTING page you may change Language unit of measurement kg or pounds lbs Select the FOREMAN field and then press OK Enter the foreman password the default password is 0 it may be changed at a later time 4 2 MENU FOREMAN ...

Page 68: ... the specific weight value of A type materials additives is set Kg l 3 SSA column it is the typical absorption value of any S type material sand 4 LD column pump function management L1 water pump L2 1st additive L3 2nd additive N B If a SAND type component is used the operator must manually enter the humidity percentage When the MOISTURE SENSOR is used the recipes should be set using MP1 MP6 type ...

Page 69: ...w recipe name e g Mix2 Press OK to confirm the cursor moves to the first component Use the arrow keys to select the component Press OK to confirm Enter the component weight The weights of the components entered in the RW column must be those needed to produce 1 cube metre of material The amount of additive must be expressed in litres those needed to obtain 1 cube metre of material Press OK to conf...

Page 70: ...o be transferred Press ESC to exit at the end of the step Do not remove the USB memory stick during data transfer 4 3 4 Uploading components and recipes To download the data on a USB memory stick Open the USB cap and insert the USB memory stick Wait for all data recipes and components to be transferred Remove the USB memory stick Press ESC to exit at the end of the step Do not remove the USB memor...

Page 71: ...ICS The operator may access these functions only if requested and under the supervision of the technical assistance services 4 7 PASSWORD CHANGE Change the foreman password the default password is set to 0 Press OK to access the page Select FOREMAN PASSW and press OK Type the new password Press OK to confirm 4 4 SYSTEM CONFIGURATION Scroll UP DOWN with the arrow keys until the desired operating mo...

Page 72: ...TING THE CLOCK To set the clock Press OK to access the page Select the various fields and enter the required information Hours minutes year month day Press OK to confirm 4 9 PRINTING THE PARAMETERS To print all system parameters normally required during technical assistance services ...

Page 73: ...OM AND REPEAT slowly lower the boom and repeat the operation WEIGHING ERROR generic weighing error LOWER BOOM AND REPEAT slowly lower the boom and repeat the operation NON EMPTY BUCKET the load has not been poured completely into the drum FULL DISCHARGE BUCKET IN DRUM Lift the boom back up again and pour the load in the drum ESC TO ABORT press ESC to cancel the error EXCESSIVE LOAD the total load ...

Page 74: ...disconnected or short circuited to battery voltage 10 DRUM PRESSURE SENSOR 2 NOT CONNECTED OR SHORT TO GND the drum rotation pressure sensor is disconnected or short circuited to ground 11 DRUM PRESSURE SENSOR 2 SHORT TO Vcc the drum rotation pressure sensor is disconnected or short circuited to battery voltage 12 MOISTURE PROBE NOT CONNECTED OR SHORT TO GND the moisture sensor is disconnected or ...

Page 75: ...ircuited to ground 20 ADDITIVE PUMP OUT NOT CONNECTED the output for the additive pump control is not connected 21 ADDITIVE PUMP OUT SHORT TO GND the output for the additive pump control is short circuited to ground Codice Descrizione Soluzione allarme CHECK THE WIRING CON NECTION check the connection if the problem persists replace the actuator relay or other if the problem persists replace the d...

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Page 77: ...or measuring the flow of hydrocarbons flammable explosive or toxic liquids as provided for by Directive 67 548 EEC dated 27 06 1997 CAUTION If additives have different densities or special features they may distort the litre counter calculation Use the additives most commonly used 6 1 TECHNICAL DATA 6 2 REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES fig 1 The parts that control additive feeding a...

Page 78: ...ir valve of the two caps 3 and replace them in the event of malfunctioning CAUTION do not keep the additive liquid in the tanks and in the system for long periods of time as this would cause the intake pump membrane B to stiffen 6 4 SCHEDULED MAINTENANCE TABLE LITER COUNTER Description of the symbols used in the table Check and repair Replace Clean Grease or lubricate WORKING AREA EVERY 8 HOURS OR...

Page 79: ... CAUTION Do not use solvents diesel or petrol to clean the external parts of the equipment or parts in its immediate vicinity Every six months or in the event of malfunctioning clean the duct of the litre counter and the relative pipes with a special non aggressive detergent for the parts in rubber nylon brass polypropylene and stainless steel 3 HORIZONTAL INSTALLATION ...

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Page 81: ...rocarbons flammable explosive or toxic liquids as provided for by Directive 67 548 EEC dated 27 06 1997 CAUTION If additives have different densities or special features they may distort the litre counter calculation Use the additives most commonly used 7 2 REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES fig 1 The parts that control additive feeding and distribution are the following A Litre count...

Page 82: ... air valve of the two caps 3 and replace them in the event of malfunctioning CAUTION do not keep the additive liquid in the tanks and in the system for long periods of time as this would cause the intake pump membrane B to stiffen 7 4 SCHEDULED MAINTENANCE TABLE LITER COUNTER Description of the symbols used in the table Check and repair Replace Clean Grease or lubricate WORKING AREA EVERY 8 HOURS ...

Page 83: ...duct CAUTION Do not use solvents diesel or petrol to clean the external parts of the equipment or parts in its immediate vicinity Every six months or in the event of malfunctioning clean the duct of the litre counter and the relative pipes with a special non aggressive detergent for the parts in rubber nylon brass polypropylene and stainless steel 3 HORIZONTAL INSTALLATION ...

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