EX355
W5-8-1
STARTING AND CHARGING
SERVICE PRECAUTION
• Be sure to use the correct fastener in the proper
location. If a used fastener is replaced with a
new one, the new fastener must be identical to
the previous one.
• Some fasteners must always be replaced with
new ones following removal. These fasteners
are specified in this Manual.
• Some fasteners require thread locker or thread
sealant. These fasteners are specified in this
Manual.
• Supplemental fastener coatings (paint, grease,
or corrosion inhibitor) affect fastener torque
and clamping force. They may damage the fas-
tener. Do not use them unless specifically
called for.
• Tighten all fasteners to the specified torque. If
there is a tightening sequence, follow it exactly.
ALTERNATOR
General Description
The engine uses a brushless alternator. Main alterna-
tor components are the rotor, the stator, the rectifier,
the front and rear brackets, the IC regulator, the
bearings, and the pulley. Moving parts include the
rotor and the pulley. The field coil is installed to the
rear bracket. 6 main diodes (3 positive and 3 negative)
in conjunction with 2 sub-diodes provide 3-phase
rectification. The diodes are installed to the stator coil.
An additional 3 diodes (diode trio) are used to provide
field current. The alternator has 3 terminals.
a. Terminal B: DC power output
b. Terminal L: Exciting current input
c. Terminal R: Exciting current input
Terminal R is active only until the alternator begins to
generate electricity.
Terminal L also serves as a voltage output terminal.
When the voltage across terminal L is equal to the
battery voltage, the indicator lamp (no charging) turns
off.
Sealed bearings requiring no lubrication are used
throughout the alternator.
The IC regulator is a solid-state device and is serviced
as a unit. It cannot be disassembled.
Identification
The alternator identification plate is attached to the
alternator rear bracket. The ISUZU part number, the
manufacturer’s code number, and other important
information are stamped on the plate.
Refer to the identification plate together with the “Main
Data and Specifications” Tables and accompanying
charts in this Manual when requesting service assist-
ance from a qualified electrical repair shop.
If you are unable to locate the data applicable to your
engine, please contact ISUZU MOTORS LIMITED
through your machine supplier.
SM7341
MITSUBISHI IDENTIFICATION PLATE
A: Isuzu part number
B: Manufacturer’s abbreviated name
C: System voltage output
D: Manufacturer’s lot No.
E: Bar code
Summary of Contents for EX355 Tier2
Page 22: ...T1 2 10 EX355 COMPONENT LAYOUT NOTES ...
Page 37: ...T2 1 14 EX355 CONTROL SYSTEM NOTES ...
Page 47: ...T2 2 10 EX355 HYDRAULIC SYSTEM NOTES ...
Page 73: ...T2 3 26 EX355 ELECTRICAL SYSTEM NOTES ...
Page 86: ...T3 1 12 EX355 PUMP DEVICE NOTES ...
Page 94: ...T3 2 8 EX355 SWING DEVICE NOTES ...
Page 134: ...T3 4 10 EX355 PILOT VALVE NOTES ...
Page 146: ...T3 5 12 EX355 TRAVEL DEVICE NOTES ...
Page 156: ...T3 7 4 EX355 OTHER COMPONENTS Undercarriage NOTES ...
Page 195: ...T4 2 6 EX355 STANDARD NOTES ...
Page 199: ...T4 3 4 EX355 ENGINE TEST NOTES ...
Page 215: ...T4 4 16 EX355 EXCAVATOR TEST NOTES ...
Page 237: ...T4 5 22 EX355 COMPONENT TEST NOTES ...
Page 265: ...T5 2 12 EX355 COMPONENT LAYOUT NOTES ...
Page 325: ...T5 4 52 EX355 TROUBLESHOOTING B ...
Page 372: ...EX355 T5 6 9 ELECTRICAL SYSTEM INSPECTION ...
Page 385: ...T5 6 22 EX355 ELECTRICAL SYSTEM INSPECTION NOTE ...
Page 425: ...W1 1 4 EX355 PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY NOTES ...
Page 450: ...W2 3 8 EX355 MAIN FRAME NOTES ...
Page 454: ...W2 4 4 EX355 PUMP DEVICE SM5510 ...
Page 456: ...W2 4 6 EX355 PUMP DEVICE SM5510 ...
Page 458: ...W2 4 8 EX355 PUMP DEVICE ASSEMBLE PUMP DEVICE SM6205 SM6206 ...
Page 460: ...W2 4 10 EX355 PUMP DEVICE SM6205 SM6206 ...
Page 462: ...W2 4 12 EX355 PUMP DEVICE SM6205 SM6206 ...
Page 464: ...W2 4 14 EX355 PUMP DEVICE SM6205 SM6206 ...
Page 468: ...W2 4 18 EX355 PUMP DEVICE SM6210 ...
Page 470: ...W2 4 20 EX355 PUMP DEVICE SM6210 ...
Page 472: ...W2 4 22 EX355 PUMP DEVICE SM6210 ...
Page 474: ...W2 4 24 EX355 PUMP DEVICE SM5511 SM6219 ASSEMBLE MAIN PUMP ...
Page 476: ...W2 4 26 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 478: ...W2 4 28 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 480: ...W2 4 30 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 482: ...W2 4 32 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 484: ...W2 4 34 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 486: ...W2 4 36 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 498: ...W2 4 48 EX355 PUMP DEVICE NOTES ...
Page 532: ...W2 5 34 EX355 CONTROL VALVE NOTES ...
Page 540: ...W2 6 8 EX355 SWING DEVICE SM6277 31 18 17 20 19 21 3 24 27 25 26 10 ...
Page 542: ...W2 6 10 EX355 SWING DEVICE SM6277 31 19 2 1 23 22 ...
Page 566: ...W2 7 12 EX355 PILOT VALVE 11 19 17 18 1 2 3 8 13 14 16 15 SM1114 ...
Page 572: ...W2 7 18 EX355 PILOT VALVE 8 6 7 1 3 4 5 9 21 2 SM1119 ...
Page 586: ...W2 7 32 EX355 PILOT VALVE NOTES ...
Page 592: ...W2 8 6 EX355 PILOT SHUT OFF VALVE NOTES ...
Page 602: ...W2 10 6 EX355 SOLENOID VALVE UNIT NOTES ...
Page 621: ...W3 2 10 EX355 TRAVEL DEVICE SM5108 44 8 13 12 1 45 46 28 27 25 26 24 36 38 30 31 32 ...
Page 627: ...W3 2 16 EX355 TRAVEL DEVICE SM5502 3 4 5 20 7 8 9 10 12 14 13 16 11 6 ...
Page 643: ...W3 2 32 EX355 TRAVEL DEVICE NOTES ...
Page 651: ...W3 3 8 EX355 CENTER JOINT NOTES ...
Page 655: ...W3 4 4 EX355 TRACK ADJUSTER 8 14 13 11 17 12 SM6284 ...
Page 657: ...W3 4 6 EX355 TRACK ADJUSTER 3 4 8 10 16 15 14 SM6284 ...
Page 659: ...W3 4 8 EX355 TRACK ADJUSTER 3 6 4 8 10 9 SM6284 18 ...
Page 667: ...W3 4 16 EX355 TRACK ADJUSTER NOTES ...
Page 671: ...W3 5 4 EX355 FRONT IDLER 1 SM6290 2 4 3 5 6 8 12 7 6 3 4 1 2 9 10 11 ...
Page 689: ...W3 6 14 EX355 UPPER AND LOWER ROLLER NOTES ...
Page 708: ...W4 1 10 EX355 FRONT ATTACHMENT NOTES ...
Page 716: ...W4 1 18 EX355 FRONT ATTACHMENT NOTES ...
Page 744: ...W4 2 28 EX355 CYLINDERS NOTES ...
Page 763: ...EX355 W5 1 17 GENERAL INFORMATION Oil Pan N m kgf m Ib ft SM7010 ...
Page 765: ...EX355 W5 1 19 GENERAL INFORMATION Water Pump N m kgf m Ib ft SM7012 ...
Page 815: ...EX355 W5 3 35 ENGINE OVERHAUL Disassembly SM7093 1 Camshaft gear 2 Knock pin 3 Camshaft ...
Page 883: ...EX355 W5 3 103 ENGINE OVERHAUL Reassembly 1 Crankshaft 3 Crankshaft gear 2 Pin SM7239 ...
Page 894: ...W5 3 114 EX355 ENGINE OVERHAUL NOTE ...
Page 938: ...W5 7 6 EX355 ENGINE INDUCTION NOTE ...