ENGINE AND ACCESSORY
CONTENTS
Group 1 -
General Information
General Repair instructions .................... W5-1-1
External View ......................................... W5-1-3
Main Data and Specifications ................. W5-1-4
Service Standards ................................. W5-1-6
Nut and Bolt Angular Tightening
Method .............................................. W5-1-11
Torque Specifications ........................... W5-1-13
Standard Bolt Torque Specifications ..... W5-1-21
Recommended Thread Locking
Agents ............................................... W5-1-23
Special tools ........................................ W5-1-24
Lubricant Applications .......................... W5-1-25
Sealant Applications ............................ W5-1-25
Identification (Engine Serial Number) ... W5-1-26
Group 2 -
Maintenance
Lubrication System ................................ W5-2-1
Fuel system ........................................... W5-2-1
Injection Nozzle ..................................... W5-2-2
Air Bleeding ........................................... W5-2-3
Feed pump strainer ................................ W5-2-3
Fuel tank draining .................................. W5-2-3
Injection Timing Adjustment ................... W5-2-4
Cooling System ..................................... W5-2-5
Valve Clearance Adjustment .................. W5-2-6
Compression Pressure Measure ............ W5-2-7
Recommended Lubricants ...................... W5-2-8
Engine Oil Viscosity Chart ..................... W5-2-8
Group 3 -
Engine Overhaul
Service Precautions ............................... W5-3-1
General Description ................................ W5-3-1
Turbocharger .......................................... W5-3-3
Exhaust Manifold ................................... W5-3-4
Intake Cover .......................................... W5-3-6
Water pump ............................................ W5-3-8
Alternator ............................................. W5-3-12
Injection Pump ..................................... W5-3-13
Bearing Case ....................................... W5-3-17
Oil Cooler ............................................. W5-3-19
Rocker Arm and Shaft Assembly ......... W5-3-22
Camshaft ............................................. W5-3-31
Cylinder head ....................................... W5-3-38
Crank Pulley and Flywheel ................... W5-3-61
Timing Gears ....................................... W5-3-65
Flywheel Housing ................................. W5-3-70
Oil Pan ................................................. W5-3-75
Front Cover .......................................... W5-3-77
Piston .................................................. W5-3-81
Crankshaft ........................................... W5-3-93
Cylinder Block .................................... W5-3-105
Group 4 -
Engine Lubrication
Service Precautions ............................... W5-4-1
General Description ................................ W5-4-1
Oil Pump ................................................ W5-4-3
Oil Cooler ............................................... W5-4-7
Oil Filter ............................................... W5-4-12
Group 5 -
Engine Cooling
Service Precautions ............................... W5-5-1
General Description ................................ W5-5-1
Thermostat ............................................ W5-5-2
Water Pump ........................................... W5-5-5
Group 6 -
Engine Fuel
Service Precautions ............................... W5-6-1
General Description ................................ W5-6-1
Fuel Filter ............................................... W5-6-4
Injection Nozzle Holder .......................... W5-6-6
Injection Pump ..................................... W5-6-16
SECTION 5
EX355
Summary of Contents for EX355 Tier2
Page 22: ...T1 2 10 EX355 COMPONENT LAYOUT NOTES ...
Page 37: ...T2 1 14 EX355 CONTROL SYSTEM NOTES ...
Page 47: ...T2 2 10 EX355 HYDRAULIC SYSTEM NOTES ...
Page 73: ...T2 3 26 EX355 ELECTRICAL SYSTEM NOTES ...
Page 86: ...T3 1 12 EX355 PUMP DEVICE NOTES ...
Page 94: ...T3 2 8 EX355 SWING DEVICE NOTES ...
Page 134: ...T3 4 10 EX355 PILOT VALVE NOTES ...
Page 146: ...T3 5 12 EX355 TRAVEL DEVICE NOTES ...
Page 156: ...T3 7 4 EX355 OTHER COMPONENTS Undercarriage NOTES ...
Page 195: ...T4 2 6 EX355 STANDARD NOTES ...
Page 199: ...T4 3 4 EX355 ENGINE TEST NOTES ...
Page 215: ...T4 4 16 EX355 EXCAVATOR TEST NOTES ...
Page 237: ...T4 5 22 EX355 COMPONENT TEST NOTES ...
Page 265: ...T5 2 12 EX355 COMPONENT LAYOUT NOTES ...
Page 325: ...T5 4 52 EX355 TROUBLESHOOTING B ...
Page 372: ...EX355 T5 6 9 ELECTRICAL SYSTEM INSPECTION ...
Page 385: ...T5 6 22 EX355 ELECTRICAL SYSTEM INSPECTION NOTE ...
Page 425: ...W1 1 4 EX355 PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY NOTES ...
Page 450: ...W2 3 8 EX355 MAIN FRAME NOTES ...
Page 454: ...W2 4 4 EX355 PUMP DEVICE SM5510 ...
Page 456: ...W2 4 6 EX355 PUMP DEVICE SM5510 ...
Page 458: ...W2 4 8 EX355 PUMP DEVICE ASSEMBLE PUMP DEVICE SM6205 SM6206 ...
Page 460: ...W2 4 10 EX355 PUMP DEVICE SM6205 SM6206 ...
Page 462: ...W2 4 12 EX355 PUMP DEVICE SM6205 SM6206 ...
Page 464: ...W2 4 14 EX355 PUMP DEVICE SM6205 SM6206 ...
Page 468: ...W2 4 18 EX355 PUMP DEVICE SM6210 ...
Page 470: ...W2 4 20 EX355 PUMP DEVICE SM6210 ...
Page 472: ...W2 4 22 EX355 PUMP DEVICE SM6210 ...
Page 474: ...W2 4 24 EX355 PUMP DEVICE SM5511 SM6219 ASSEMBLE MAIN PUMP ...
Page 476: ...W2 4 26 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 478: ...W2 4 28 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 480: ...W2 4 30 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 482: ...W2 4 32 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 484: ...W2 4 34 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 486: ...W2 4 36 EX355 PUMP DEVICE SM5511 SM6219 ...
Page 498: ...W2 4 48 EX355 PUMP DEVICE NOTES ...
Page 532: ...W2 5 34 EX355 CONTROL VALVE NOTES ...
Page 540: ...W2 6 8 EX355 SWING DEVICE SM6277 31 18 17 20 19 21 3 24 27 25 26 10 ...
Page 542: ...W2 6 10 EX355 SWING DEVICE SM6277 31 19 2 1 23 22 ...
Page 566: ...W2 7 12 EX355 PILOT VALVE 11 19 17 18 1 2 3 8 13 14 16 15 SM1114 ...
Page 572: ...W2 7 18 EX355 PILOT VALVE 8 6 7 1 3 4 5 9 21 2 SM1119 ...
Page 586: ...W2 7 32 EX355 PILOT VALVE NOTES ...
Page 592: ...W2 8 6 EX355 PILOT SHUT OFF VALVE NOTES ...
Page 602: ...W2 10 6 EX355 SOLENOID VALVE UNIT NOTES ...
Page 621: ...W3 2 10 EX355 TRAVEL DEVICE SM5108 44 8 13 12 1 45 46 28 27 25 26 24 36 38 30 31 32 ...
Page 627: ...W3 2 16 EX355 TRAVEL DEVICE SM5502 3 4 5 20 7 8 9 10 12 14 13 16 11 6 ...
Page 643: ...W3 2 32 EX355 TRAVEL DEVICE NOTES ...
Page 651: ...W3 3 8 EX355 CENTER JOINT NOTES ...
Page 655: ...W3 4 4 EX355 TRACK ADJUSTER 8 14 13 11 17 12 SM6284 ...
Page 657: ...W3 4 6 EX355 TRACK ADJUSTER 3 4 8 10 16 15 14 SM6284 ...
Page 659: ...W3 4 8 EX355 TRACK ADJUSTER 3 6 4 8 10 9 SM6284 18 ...
Page 667: ...W3 4 16 EX355 TRACK ADJUSTER NOTES ...
Page 671: ...W3 5 4 EX355 FRONT IDLER 1 SM6290 2 4 3 5 6 8 12 7 6 3 4 1 2 9 10 11 ...
Page 689: ...W3 6 14 EX355 UPPER AND LOWER ROLLER NOTES ...
Page 708: ...W4 1 10 EX355 FRONT ATTACHMENT NOTES ...
Page 716: ...W4 1 18 EX355 FRONT ATTACHMENT NOTES ...
Page 744: ...W4 2 28 EX355 CYLINDERS NOTES ...
Page 763: ...EX355 W5 1 17 GENERAL INFORMATION Oil Pan N m kgf m Ib ft SM7010 ...
Page 765: ...EX355 W5 1 19 GENERAL INFORMATION Water Pump N m kgf m Ib ft SM7012 ...
Page 815: ...EX355 W5 3 35 ENGINE OVERHAUL Disassembly SM7093 1 Camshaft gear 2 Knock pin 3 Camshaft ...
Page 883: ...EX355 W5 3 103 ENGINE OVERHAUL Reassembly 1 Crankshaft 3 Crankshaft gear 2 Pin SM7239 ...
Page 894: ...W5 3 114 EX355 ENGINE OVERHAUL NOTE ...
Page 938: ...W5 7 6 EX355 ENGINE INDUCTION NOTE ...