Festo CPX-AP-A Operating Instructions Manual Download Page 3 | Manualshive

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Festo — CPX-AP-A — 2022-07

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Table of contents

1

About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1

Applicable documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2

Product version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3

Product labelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4

Specified standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2

Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3

Training of qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4

UL/CSA certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3

Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4

Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1

Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1.1

System structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1.2

Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1.3

Product variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1.4

LED displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.5

Labelling elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.2

Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5

System communication and address assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1

Mounting types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.1.1

H-rail mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.1.2

Support system mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1.3

Wall mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.1

Connecting elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2

Connecting electrical cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.3

Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.3.1

Connection example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.3.2

Earthing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.1

Checking assembly and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.2

Configuring the settings at the interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8.3

Testing function without higher-order controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8.4

Commissioning in network with higher-order controller. . . . . . . . . . . . . . . . . . . . . . . . . . 28

9

Parameterisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10

Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
10.1 Diagnostics options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.2 Diagnostics status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
10.3 Grouping and overview of the diagnostics messages. . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
10.4 Load voltage monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32

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Summary of Contents for CPX-AP-A

Page 1: ...CPX AP A Automation system Operating instruc tions 8161875 2022 07 8161877 ...

Page 2: ...Translation of the original instructions IO Link is a registered trademark of its respective trademark holder in certain countries ...

Page 3: ...ion and address assignment 15 6 Assembly 16 6 1 Mounting types 16 6 1 1 H rail mounting 16 6 1 2 Support system mounting 17 6 1 3 Wall mounting 18 7 Installation 20 7 1 Connecting elements 20 7 2 Connecting electrical cables 24 7 3 Power supply 24 7 3 1 Connection example 25 7 3 2 Earthing 26 8 Commissioning 27 8 1 Checking assembly and connections 27 8 2 Configuring the settings at the interface ...

Page 4: ...Modification 34 11 1 Safety 34 11 2 Overview 35 11 3 Exchange of modules 36 11 4 Expansion 36 12 Technical data 37 12 1 Technical data mechanical 38 12 2 Technical data electrical 39 12 3 Technical data for UL CSA certification 39 ...

Page 5: ...t page with documents appropriate for the product Alternatively the Product Key 11 digit alphanumeric code on the product labelling can be entered in the search field è www festo com sp 1 4 Specified standards Version IEC 60204 1 2016 10 EN 60068 2 27 2009 05 IEC 60364 4 41 2005 12 EN 60529 1991 10 EN 60068 2 6 2008 02 Tab 2 Standards specified in the document 2 Safety 2 1 Safety instructions Only...

Page 6: ...itions of Underwriters Laboratories Inc UL for USA and Canada UL CSA certification information Product category code CPX AP A File number E239998 Considered standards UL 61010 1 UL 61010 2 201 CAN CSA C22 2 No 61010 1 12 CAN CSA IEC 61010 2 201 UL mark UL control number E239998 Tab 3 UL CSA certification information Technical data and environmental conditions may be subject to change in order to c...

Page 7: ...der controller 2 Network 3 AP system communication 4 End plate with AP system communication 5 EtherCat interface 6 Digital input module with channel diagnos tics 7 Analogue input module 8 Digital input output module 9 IO Link master on system supply 10 Digital input module 11 VTSA interface with M12 L system supply 12 Valve terminal VTSA 13 MPA S interface with valve terminal ...

Page 8: ...cessary connections for sensors actuators or interfaces Interlinking module The housing bottom part of CPX AP A modules is called the interlinking module Interlinking modules are used for the electrical and mechanical linkage of the modules If required they offer a connection for the operating voltage supply the load voltage and supply operating voltage and load voltage to the adjacent modules Int...

Page 9: ...ionality of the connected modules Access to system parameters read write input output signals and diagnostics data depending on the interface Input output module Fig 4 Input output module example CPX AP A 16DI D M12 5P The input output modules include various module types Digital input output modules can be used for example to query sensor signals or to control actuators Analogue input modules acq...

Page 10: ...e with system supply example CPX AP AS 1 M12 The operating voltage and load voltage are supplied via the interlinking modules with system supply The voltages are supplied via an M12 plug M18 plug 7 8 plug or push pull plug and are available to other electrical modules and valves The system supply can be positioned as required and the appropriate additional supplies must be selected depending on th...

Page 11: ...tion the operating and load voltage in the module can be forwarded directly via an additional M12 socket If interlinking blocks with additional supply are not required the installation location of the interlinking block with system supply can be selected as required Interlinking modules with additional supply to left or right Fig 8 Interlinking modules with additional supply to left or right examp...

Page 12: ...ht Push pull right and left Tab 4 Placement of the additional supply Interlinking module with forwarding supply Fig 9 Interlinking module with forwarding supply example CPX AP AW 1 PP 5P The operating and load voltage in the module can be forwarded via the interlinking modules with forwarding supply via a 5 pin push pull connection The interlinking module with forwarding supply must be installed i...

Page 13: ...d plate CPX AP A EPR for operation without valve terminal Left end plate CPX AP A EPL with connection for functional earth End plates EPLI EPLI S Fig 11 End plates example EPLI S Key features Connection for functional earth System communication to connect additional AP devices Forwarding supply EPLI S power supply ...

Page 14: ...ents Fig 12 Inscription label The same clip on inscription label is available for all modules The inscription label is in two parts and can be divided into two smaller units if necessary 4 2 Function The automation system is connected to a higher level controller via an interface The behaviour of the automation system can be adapted to the various requirements by access to internal parameters Vari...

Page 15: ...hen establishing a connection with the higher order controller the configuration is checked for the following criteria depending on the network protocol of the interface Total number of input bytes and output bytes Module codes and sequence of modules Length and format of the start up parameterisation If there are deviations the connection to the higher order controller is rejected and a network s...

Page 16: ... H rail mounting The mounting points of the automation system are restricted to the end plates The interlinking module and end plates are attached to the H rail 1 2 Fig 14 H rail mounting 1 Clamping piece 2 H rail 1 Make sure the mounting surface supports the weight 2 Mount the H rail and make sure there is enough free space for connections 3 Mount H rail every 100 mm on the mounting surface 4 Mou...

Page 17: ...ng elements 90 The automation system is secured against tipping and slipping 1 Fig 15 Rear view H rail mounting 1 Clamping piece 6 1 2 Support system mounting Mountings are pre assembled depending on the configuration A maximum of 6 CPX AP A modules between the end plates or between the end plate and pneu matic interface ...

Page 18: ...ent point 6 1 3 Wall mounting Mount the device only on even torsionally rigid surfaces Make sure the mounting surface supports the weight Make sure there is enough free space for the supply cables Number of mounting brackets 6 7 8 9 10 15 14 13 12 11 Fig 17 Number of mounting brackets per expansion stage Select the number and position of the mounting brackets so that there is a maximum of 3 single...

Page 19: ...18 Mounting bracket for supply 1 Mounting bracket 2 Supply 3 Alternative position If the position for the mounting bracket is occupied by a power feed attach the mounting bracket to the left of it If this is not possible due to another power feed attach the bracket to the right of it Attaching mounting bracket Attach the mounting brackets to one module or between two modules depending on the numbe...

Page 20: ...ckets into the recesses 2 Snap in the mounting bracket 7 Installation 7 1 Connecting elements Device side connections of the interlinking modules Connecting elements 7 8 System supply Plug 7 8 5 pin Signal 1 0 V DC load supply PL 2 0 V DC logic supply PS 3 Functional earth FE 4 24 V DC logic supply PS 5 24 V DC load supply PL Tab 7 System supply ...

Page 21: ...al supply Connecting elements M8 System supply M8 plug 4 pin A coded Signal 1 24 V DC logic supply PS 2 0 V DC load supply PL 3 0 V DC logic supply PS 4 24 V DC load supply PL Tab 9 System supply Forwarding supply M8 socket 4 pin A coded Signal 1 24 V DC logic supply PS 2 0 V DC load supply PL 3 0 V DC logic supply PS 4 24 V DC load supply PL Tab 10 Forwarding supply ...

Page 22: ...upply PL FE Functional earth FE Tab 11 System supply Additional supply Plug M12 5 pin L coded Signal 1 2 3 24 V DC load supply PL 4 0 V DC logic supply PL FE Functional earth FE Tab 12 Additional supply Forwarding supply M12 socket 5 pin L coded Signal 1 24 V DC logic supply PS 2 0 V DC logic supply PS 3 24 V DC load supply PL 4 0 V DC load supply PL FE Functional earth FE Tab 13 Forwarding supply...

Page 23: ...pply Additional supply Plug M18 4 pin Signal 1 2 24 V DC load supply PL 3 0 V DC load supply PL 4 Functional earth FE Tab 15 Additional supply Connecting elements push pull System supply Push pull plug 5 pin Signal 1 24 V DC logic supply PS 2 0 V DC logic supply PS 3 24 V DC load supply PL 4 0 V DC load supply PL 5 Functional earth FE Tab 16 System supply Additional supply Push pull plug 5 pin Sig...

Page 24: ... disconnec tion from the mains network Observe IEC 60204 1 EN 60204 1 1 Switch off the power supply 2 Observe the tightening torque of the cables e g hook spanner with torque adjustment 3 Seal unused connections with cover caps 7 3 Power supply As part of the EMERGENCY STOP concept check which measures are required for the machine system in order to put the system in a safe state in the event of a...

Page 25: ...ital input module on system supply 5 Analogue input module 6 Digital output module on additional supply to the right 7 Digital output module 8 SELV PELV fixed power supply 9 Fuse for operating voltage line protection 10 Fuse for load voltage line protection The load supply PL can be switched on and off at any time When switched off the electrical outputs or valves are not active even if they are a...

Page 26: ... connection XD1 The supply voltages for supplying other devices can be forwarded via the connection XD2 if a system supply with forwarding or a forwarding supply has been selected Electrical isolation There is potential separation In the modules of the automation system between the internal elec tronics and the Network connection of the interface System communication Load supply Information on the...

Page 27: ...thing strap made of copper braid Earthing cables should be as short as possible 8 Commissioning In order to avoid connection and addressing faults the automation system CPX AP A must be commis sioned as follows 1 Check assembly and connections 2 Configure the settings at the interface 3 Without higher order controller test the function of the automation system 4 With higher order controller commis...

Page 28: ...dules PL voltage PL only available for interfaces electrical interfaces and modules with outputs 8 4 Commissioning in network with higher order controller Information on commissioning on the network è Instruction manual for the applicable interface 9 Parameterisation Various parameters are available to adapt the automation system CPX AP and the modules to the application and to access the correspo...

Page 29: ...Main group Sub group Error number e g 02 01 0022 Ungrouped overview diagnostics number e g 33619990 The diagnostics messages are mapped within the Interfaces corresponding profiles of the Host Sys teme and device profiles in use If the Host System or device profile only allows 16 bits only the unique error number is transferred The diagnostics number of the ungrouped overview is determined from th...

Page 30: ...rature 1 Device 2 Output stage 3 Motor 4 Pressure 0 No allocation 5 Motion 1 Homing 2 Motion Control 6 Configuration parameterisation 0 No allocation 2 Limit values 5 Parameter set 7 Monitoring 1 Limitations 2 Motion monitoring 3 Limit values 4 Zero angle detection 5 Analogue input 6 Valve 8 Communication 0 No allocation 1 AP 2 PROFIBUS 3 PROFINET 4 EtherCAT 5 DeviceNet 6 EtherNet IP 7 Sercos 8 CB...

Page 31: ...xception 2 Task 3 File system 4 Firmware update 5 Device configuration 6 LibRTE 7 Warm start 8 Version management 9 Device description 12 Maintenance 1 Operating time 13 Various 1 Diagnostics 2 Auto tuning 16 External device 1 CDSB 2 IO Link device 17 Security data 1 User login 18 Encoder 0 No allocation 1 EnDat 2 Hiperface 3 Quadrature incremental encoder 4 Nikon A 6 Sin Cos Tab 21 Grouping of th...

Page 32: ...by the module if the load supply PL falls below the permissible tolerance range and then drops to a residual voltage of 5 V within 250 ms The behaviour of the load supply monitoring can be set with the diagnostics undervoltage load supply parameter The diagnostics are displayed as a combination of the LED displays MD and PL and a diagnostics message is generated depending on the parameter setting ...

Page 33: ...ashing green Switch off PL 02 01 0106 information Switch off load supply PL 24 V DC Tab 23 Load voltage monitoring active with suppression of diagnostics at switch off 1 Load voltage monitoring active 2 LED MD LED PL Meaning Diagnostics green light green light Permissible voltage range red light flashing red Overvoltage PL 02 01 013F error Overvoltage in load supply PL 24 V DC red light flashing r...

Page 34: ...mation system is fully assembled upon delivery and is marked with certifications on the left end plate A conversion can be checked for plausibility in the Festo online configurator The original certifications no longer apply to conversions or expansions When converting Make sure the contacts are clean and free of debris Check seal and seal surfaces Replace damaged parts Carry out assembly work on ...

Page 35: ... module self tapping screw 2 Interlinking module 3 Electronics module 4 Electronics module self tapping screw 5 Inspection window self tapping screw Screw Tightening torque Electronics module self tapping screw 0 85 Nm 10 Interlinking module self tapping screw 5 4 Nm 10 Inspection window screw 0 35 Nm 10 Tab 25 Tightening torque ...

Page 36: ...mation system 2 Unscrew the self tapping screws 3 Carefully lift off the electronics module Installing the electronics module 1 Place the electronics module in the interlinking block in the proper position and without jamming and press it in to the stop 2 Align the interlinking module and place it on the electronics module 3 Screw self tapping screws into the existing threads 4 Tighten the self ta...

Page 37: ...e 2048 2048 depending on the interface Degree of protection in accordance with EN 60529 IP65 IP671 in fully assembled condition all cables con nected and unused connections sealed with caps Protection against electric shock protec tion against direct and indirect contact in accordance with IEC 60204 1 and IEC 60364 4 41 By the use of SELV PELV circuits Safe extra low voltage Protected extra low vo...

Page 38: ...h EN 60068 Vibration load Frequency range Hz Acceleration m s2 Deflection mm Severity level 1 Severity level 2 Severity level 1 Severity level 2 Severity level 1 Severity level 2 2 9 2 9 3 5 3 5 9 200 9 200 10 10 10 58 10 60 0 15 0 35 58 150 60 150 20 50 Tab 28 Vibration load Shock load Acceleration m s2 Duration ms Shocks per direction Severity level 1 Severity level 2 Severity level 1 Severity l...

Page 39: ...ab 31 Power supply The tolerance specifications of the voltage values are valid for the voltages at the applicable supply port of the modules Observe the voltage drop in the voltage transmission lines 12 3 Technical data for UL CSA certification Technical specifications on the product may show different values in other documents In the case of UL CSA certified products the technical specifications...

Page 40: ...g to UL 50 UL 50E and CSA C22 2 No 94 1 CSA C22 2 No 94 2 Type 1 Installation site for indoor use only Supply voltage Max 30 V DC Class 2 Max input current 4 A Maximum fluid temperature ambient 50 C 120 F Humidity 5 95 non condensing Max installation height 2000 m Tab 32 Electrical data and ambient conditions for UL CSA ...

Page 41: ......

Page 42: ... 2022 all rights reserved to Festo SE Co KG Copyright Festo SE Co KG 73734 Esslingen Ruiter Straße 82 Deutschland Phone 49 711 347 0 Internet www festo com ...

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