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19

Federal Signal

 signaling.fedsig.com

Servicing the LED Module

NOTE:

 The bi-color LED service kit option is provided only for factory-LED-installed stations in either 6, 12, 24, or 48 Vdc 

applications noted as such on their model # : CP-BG-x-x-x-xxx-XX-x or CP-PB-x-x-x-xxx-XX-xx where XX = 06, 12, 24, or 

48 Vdc on stations where the LED is present. If XX = 00, no LED is present within the unit. 

Replacement service kits are NOT to be installed on stations with XX = 00 within their model number. Failure to 

observe this warning may lead to property damage, serious injury, or death.

In the event that the LED is not lighting in either normal (green) or alarm (red) state within an LED station, it should be 

replaced along with its series resistor with the proper kit, depending on its applicable voltage (See Table 2 on “Table 

2 Call Points Field Installed Service/Accessory Kits” on page 23 for the available kits.) The kit consists of the LED 

module and its corresponding series resistor, along with two wire ties.

Tools needed (after internal access):

• 

Wire cutter

• 

#1 Philips screwdriver 

To service the module:

1. 

Ensure that the power is off and the station is in NORMAL mode.

2. 

Open the station so that the front housing’s internal side is shown (see “Opening / Closing the Call Point for 

Internal Access” on page 4), along with the internal side of the rear housing. Remove the three screws holding 

the switch shroud in place to gain easier access to the LED module:

3. 

Remove the mounting screw holding the LED module in place (set it aside, as it will be needed for installing the 

replacement), and clip and remove the wire ties bundling the three LED wires to the switch wires.

Figure 27  Station interior

SWITCH SHROUD

LED MODULE

W/MOUNTING SCREW

LED SERIES

RESISTOR MODULE

FRONT HOUSING

REAR HOUSING

4. 

Carefully remove the LED module by lifting it from its recessed relief in the front housing.

5. 

Remove the three LED 22 AWG leads from the cage clamp wiring block:
•  Green wire @ terminal #5
•  Red wire @ terminal #6
•  Black wire @ terminal #7

6. 

Remove the corresponding series resistor module (snap tabs) whose leads are attached to terminals #8 and #9 of 

the block.

Summary of Contents for CP-PB Series

Page 1: ...stallation test the station and the system to ensure that it is operating properly After testing is complete provide a copy of this instruction sheet to all personnel Establish a procedure to routinel...

Page 2: ...11 certification 3 To enable correct installation and operation review all sections in this manual 25500424A for all technical installation and maintenance data UL C UL Signaling Certification Inform...

Page 3: ...einforced polyester GRP thermoset plastic housing and faceplate for corrosion resistance 40 C to 70 C ambient operational coverage Static dissipative GRP housings and faceplates One or two switches av...

Page 4: ...d 6 V 12 V 24 V or 48 V LED bi color status indicator High impact resistant clear polycarbonate cover flap with or without various instructional labels e g LIFT COVER BREAK GLASS TO ACTIVATE on interi...

Page 5: ...inter Figure 1 Removing the keyway UNLOOSENM4SETSCREW TOREMOVERESET KEYWAYANDBEARING WASHERIFPRESENT UNLOOSENTWOM4 CAPTIVATEDSCREWS REMOVE BUTTON ANDSCREW Figure2 ACTUATORSPRING PIVOTBOSSES CLEAR ACTU...

Page 6: ...Chamber Access All models of the Call Point station have the same rear chamber access method for internal wiring management mounting the unit to a vertical wall surface and general maintenance routin...

Page 7: ...accordance with the installation instructions and local jurisdictions and codes Use installer supplied fasteners suitable for the mounting surface All models of the Call Point station have the same re...

Page 8: ...corrosive environment applications mounting the station to a rigid surface Ensure that all cable glands and stopping plugs are certified with a suitable sealing washer o ring to ensure the NEMA IP ra...

Page 9: ...on the aluminum mounting bracket and remove it from the rear housing taking care as it still remains directly wired to the front housing assembly 2 Strip the incoming wiring leads to the station to t...

Page 10: ...ull double throw switch device on a double pull double throw device input terminals 6 7 and 8 are used as secondary inputs with common Figure 8 Standard SPDT switch wiring Figure 9 Standard DPDT switc...

Page 11: ...tivation current draw of 13 mA of the red alarm state LED function will not interfere with the alarm notification panel If it does the hookup of the red LED lead must be disconnected from the terminat...

Page 12: ...990 00 1320 00 3300 411 41 767 44 1164 71 1650 00 4700 427 27 824 56 1301 54 1938 75 5000 429 62 833 33 1323 53 1987 95 5600 433 61 848 48 1362 16 2076 40 10000 448 90 909 09 1525 42 2481 20 12000 452...

Page 13: ...ATE ACTIVATION INDICATOR STATUS POSITIONS VISUAL ACTIVATION INDICATOR WITH RESET KEYWAY ALARM STATEACTIVATED Reset Test For the manual pushbutton stations resetting is accomplished by rotating the act...

Page 14: ...s resetting is accomplished by either of two methods following the previously mentioned two methods of activating the stations 1 To replace the broken glass panel follow the directions on page 16 Once...

Page 15: ...re some important safety instructions and precautions you should follow with regards to all instructions within this manual Read and understand all instructions before operating this system If you acq...

Page 16: ...this manual to do so Replacing the Break Glass Panel CP BG units To replace a broken glass panel on the station CUTTING HAZARD Safety gloves are required when accessing the internal front chamber with...

Page 17: ...DELS Installing Servicing the Reset Keyway The reset keyway is factory attached on the CP PB and CP BG stations On the CP BG x x x xxx xx 2 E54 11 approved stations it is provided separately to be use...

Page 18: ...ertified models To remove or remove reattach a cover flap 1 Remove the front faceplate per directions found earlier in Call Point Front Chamber Access on page 5 Place the two stainless steel pivot pin...

Page 19: ...es resistor along with two wire ties Tools needed after internal access Wire cutter 1 Philips screwdriver To service the module 1 Ensure that the power is off and the station is in NORMAL mode 2 Open...

Page 20: ...reseat the module in its reliefs screw it in place and try again e After confirming that the station actuates properly use the two wire ties provided within the kit to bundle and tie the switch wires...

Page 21: ...station faceplate s designated label area Make sure the application area is free from any dirt smudges or oil prior to application Figure 31 Installing the label OPTIONALINDIVIDUALSTAINLESSSTEELFACEP...

Page 22: ...ion of hazardous atmospheres disconnect the fixture from the supply circuit before opening EXPLOSION HAZARD Substitution of any component may impair suitability for Class I Division 2 Service Technica...

Page 23: ...used with 24V LED option 2 2K 2200 2 4K 2400 3 3K 3300 also used with 48V LED option 3 6K 3600 4 7K 4700 5 6K 5600 10K 10000 12K 12000 15K 15000 22K 22000 33K 33000 47K 47000 Potted Diode Module 5A K...

Page 24: ...g com signaling fedsig com Part Description Federal Signal Part Use Faceplate Label EN54 11 K71400701A CP BG x x x xxx xx 2 EN54 11 stations Faceplate Label Stainless Steel FIRE K71400976A 01 CP BG an...

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