Fayat Group DYNAPAC CC224C Instruction Manual Download Page 126

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Maintenance - 50h

4812159701_D.pdf

2021-03-16

Drum gear - Checking the oil level

Fig. Oil level check - drum gear
1. Level plug
2. Filling plug

Move the machine until the inspection/filling holes are
in position for filling.

Fig. Drum gear

Refill with new oil. Use transmission oil according to
the lubricant specification.

Ensure that the oil level reaches up to the lower edge
of the plug hole.

Clean and refit the plugs.

114

Summary of Contents for DYNAPAC CC224C

Page 1: ...TCD 3 6 L04 stage V Deutz TCD 3 6 L04 stage V Serial number Serial number 10000312xxA009632 10000312xxA009632 10000316xxA010919 10000316xxA010919 10000337xxA015716 25376 10000337xxA015716 25376 100003...

Page 2: ......

Page 3: ...Air conditioning 9 Edge cutter compactor 9 Working lights Xenon 10 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11...

Page 4: ...que 22 Machine description 23 Diesel engine 23 Electrical system 23 Propulsion system 23 Brake system 24 Steering system 24 Vibration system 24 Cab 24 ROPS 25 Identification 25 Product and component p...

Page 5: ...V 47 EXHAUST CLEANING 47 SERVICE MENU 48 ABOUT 49 Operator help when starting 50 Operator help Workmode 50 Instruments and controls cab 51 Function description of instruments and controls in the cab 5...

Page 6: ...erator position 64 View 64 Starting 65 Starting the engine 65 Display when activating choice via the button set 66 Alarm descriptions 67 Driving 67 Operating the roller 67 Interlock Emergency stop Par...

Page 7: ...ods tarpaulin 80 Steering cylinder hinges etc 80 Miscellaneous 81 Lifting 81 Locking the articulation 81 Lifting the roller 82 Lifting the roller with jack 82 Unlocking the articulation 83 Towing Reco...

Page 8: ...97 Every 500 1500 hours of operation 98 Every 1000 hours of operation 99 Every 2000 hours of operation 100 Maintenance 10h 101 Diesel engine Check oil level 101 Coolant level Check 102 Fuel tank Refu...

Page 9: ...ce measures 250 h 117 Diesel engine Oil change 117 Engine Replacing oil filter 118 Hydraulic fluid cooler Checking Cleaning 118 Battery Check condition 119 Air conditioning Optional Inspection 119 Air...

Page 10: ...6 Hydraulic reservoir cap Check 127 Air conditioning Optional Inspection 127 Air conditioning Optional Drying filter Inspection 128 Edge cutter Optional Lubrication 128 Maintenance 1000h 129 Diesel en...

Page 11: ...Hydraulic reservoir cap Check 138 Cab Fresh air filter Replacing 139 Air conditioning Optional Overhaul 139 Air conditioning Optional Drying filter Inspection 140 Steering hitch Tightening 140 Mainten...

Page 12: ...il 149 Rubber elements and attachment screws Check 149 Seat bearing Lubrication 150 Hydraulic reservoir cap Check 150 Hydraulic reservoir Fluid change 151 Fuel tank Cleaning 151 Watering system Draini...

Page 13: ...optimized for this purpose It is also possible to compact granular soil material such as sand and gravel Signal symbols and meaning WARNING Indicates potential hazardous situation procedure which if...

Page 14: ...tructions in this manual carefully Always follow the safety instructions Ensure that this manual is always easily accessible Read the entire manual before starting the machine and before carrying out...

Page 15: ...iodic maintenance where maintenance after every 10 and 50 hours of operation can be performed by the machine operator Other maintenance intervals must be carried out by accredited Dynapac service pers...

Page 16: ...Introduction 4812159701_D pdf 2021 03 16 4...

Page 17: ...have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capaci...

Page 18: ...de after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fl...

Page 19: ...nd operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving...

Page 20: ...ed cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay att...

Page 21: ...tion The system must be re filled with an approved refrigerant by authorized personnel when necessary See decal on or in the vicinity of the installation Edge cutter compactor Fig Edge cutter compacto...

Page 22: ...rk on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected Contact a Dynapac dealer Warning environmentally hazardous waste Warning environmenta...

Page 23: ...ever maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic s...

Page 24: ...tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is particularly importa...

Page 25: ...ect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage...

Page 26: ...Special instructions 4812159701_D pdf 2021 03 16 14...

Page 27: ...th the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport positi...

Page 28: ...0 131 D Diameter drum 1150 45 D Diameter drum 1150 45 H1 Height with ROPS cab 2990 118 H1 Height with ROPS cab 2990 118 H2 Height without ROPS cab 2275 90 H2 Height without ROPS cab 2275 90 L Length s...

Page 29: ...outer R1 Turning radius outer CC224CHF CC2200C 5190 204 CC224CHF CC2200C 5190 204 CC324CHF CC3200C 6305 209 CC324CHF CC3200C 6305 209 R2 Turning radius inner R2 Turning radius inner CC224CHF CC2200C...

Page 30: ...king capacity Compaction data Compaction data Static linear load Front Rear Static linear load Front Rear CC224CHF CC2200C 25 7 kg cm 888 kg wheel CC224CHF CC2200C 25 7 kg cm 888 kg wheel 144 pli 144...

Page 31: ...04 IIIB T4i IIIB T4f Deutz TCD 3 6 L04 stage V Deutz TCD 3 6 L04 stage V Power output SAE J1995 2200 rpm 60kW IIIA T3 80hp Power output SAE J1995 2200 rpm 60kW IIIA T3 80hp 74kW IIIA T3 99hp 74kW IIIA...

Page 32: ...lectrical system Electrical system Battery 24V 2x12V 74Ah Battery 24V 2x12V 74Ah Alternator 24V 60A Alternator 24V 60A Fuses See the Electrical system section fuses Fuses See the Electrical system sec...

Page 33: ...ems 20 2 900 Control systems 20 2 900 Brake release 1 8 260 Brake release 1 8 260 Air Conditioning Automatic Climate Control ACC Optional The system described in this manual is an AC ACC type Automati...

Page 34: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Page 35: ...e Flow turbocharger el controlled stage V The engine is also equipped with cooled exhaust gas recirculation ceEGR and a diesel particle filter DPF system for exhaust after treatment The engine has als...

Page 36: ...es the flow to the steering cylinders at the articulated joint A hydraulic pump supplies the steering valve with oil The steering angle is proportional to the amount the steering wheel is turned In so...

Page 37: ...ng discussed the modification with Dynapac s production unit Dynapac determines whether the modification could result in the approval according to the ROPS standard becoming invalid Identification Pro...

Page 38: ...front left side of the frame beside the steering joint The plate specifies among other things the manufacturers name and address the type of machine the PIN Product Identification Number serial numbe...

Page 39: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Page 40: ...dge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 7 Wa...

Page 41: ...er new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4700903422 Warning Crush zone...

Page 42: ...ructions before operating the machine 4700904083 Warning Edge cutter optional Warning of rotating parts Maintain a safe distance from the crush zone 4700908229 Warning Risk of crushing The articulatio...

Page 43: ...Machine description 4812159701_D pdf 2021 03 16 4812129673 Warning CALIFORNIA Proposition 65 31...

Page 44: ...uid Biological hydraulic fluid Diesel fuel Hydraulic fluid Biological hydraulic fluid Diesel fuel Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i T4f stageV Bio hydraulic fluid PANO...

Page 45: ...rease sprinkler timer 29 Gear position switch 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 7 Central warning indicator 19 Decreas...

Page 46: ...of the roller is proportional to the distance of the lever from neutral The further the lever is from neutral the higher the speed 2 Forward Reverse lever NOTE The lever must be in neutral to start th...

Page 47: ...nt drum only 15 Front drum steering only CG Valid for pivot machines only CG By activating steering on front drum only 16 Manual sprinkler Continuous sprinkling on both drums 16 Manual sprinkler Conti...

Page 48: ...the machine the parking brake must be activated To activate the brakes press the top of the switch to change the position of the lever To release the brakes press down the red part at the same time a...

Page 49: ...ing position The edge cutter can only be moved up when the machine is in transport position Pressing on the lower edge moves the edge cutter down Pressing on the upper edge moves the edge cutter up 31...

Page 50: ...r pump 2 Panic sprinkling Panic sprinkling of both drums Push the button to get full flow on sprinkler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to th...

Page 51: ...er pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in work...

Page 52: ...screen choice is made the display will switch over to main screen This screen gives an overview and is kept during work The speed is shown in the middle of the screen The engine speed vibration frequ...

Page 53: ...on approx 2 sec displays the main menu again Exit Return button returns 1 step at once Pressing the button approx 2 sec displays the main menu again Fig Temperature screen The temperature screen shows...

Page 54: ...p the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller...

Page 55: ...vib DCM Evib 2 Asphalt temperature 3 Impactometer value 3 A screen for Compaction meter Evib DCM Evib Optional Asphalt temperature Optional and Impactometer value can also be shown in the display when...

Page 56: ...by plus or minus on the display screen The Impactometer value is calculated based on the operating speed and the vibration frequency A higher operating speed gives fewer impacts per meter The recomme...

Page 57: ...asphalt in question and note the Evib values for each run The values should go up slightly with each run with increased compaction and falling temperature The value read off for the final run when the...

Page 58: ...021 03 16 USER SETTINGS Users can change the light settings choose between the Metric or Imperial system and set warning sounds On Off Adjustment of the light and contrast settings on the display incl...

Page 59: ...is protected by Pin Code There are 3 different modes that can be seleted in the machine s workmode Soft Medium Hard The machine alerts at startup when the setting is in Soft Mode Diesel engine Stage...

Page 60: ...achine description 4812159701_D pdf 2021 03 16 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 48...

Page 61: ...the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025...

Page 62: ...e it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator help Workmode W...

Page 63: ...Machine description 4812159701_D pdf 2021 03 16 Instruments and controls cab 14 Radio CD 8 1 2 3 4 5 6 7 Fig Cab roof front Fig Right rear cab post 15 51...

Page 64: ...that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 5 Front wiper switch Pr...

Page 65: ...f necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the fol...

Page 66: ...5 20A 1 Main relay F1 1 5A 5 Power group 3 Main ECU F1 5 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Ma...

Page 67: ...2 Display A13 Diagnostic socket engine X22 5A F10 Sprinkler pump 2 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F3 Power group 1 Main ECU Power...

Page 68: ...be disconnected when the engine is running Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Ma...

Page 69: ...e left engine compartment door Fuse box at master switch Deutz Fig Fuse box master switch 1 3 2 4 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses...

Page 70: ...ab fan 15A 4 Cab fan 15A 5 Windscreen wiper washers front 10A 5 Windscreen wiper washers front 10A 6 Windscreen wiper washers rear 10A 6 Windscreen wiper washers rear 10A 7 Dyn lyzer 7 5A 7 Dyn lyzer...

Page 71: ...l panel adjustments 1 2 3 Fig Operator position 1 Locking lever transverse travel 2 Locking lever rotation 3 Locking lever steering column angle The control unit has three adjustment options transvers...

Page 72: ...djusted as follows Length adjustment 1 Weight adjustment 2 Back support angle 3 Always make sure that the seat is secure before beginning operation Always make sure that the seat is secure before begi...

Page 73: ...can be adjusted as follows Length adjustment 1 Height adjustment 2 Seat cushion inclination 3 Backrest inclination 4 Armrest inclination 5 Lumbar support adjustment 6 Always ensure that the seat is lo...

Page 74: ...ition key 1 to position I the start screen will be shown in display 4 6 5 3 Fig Status screen 3 Fuel level 4 Water level 5 Hour meter 6 Voltmeter Check that the voltmeter 6 shows at least 24 volts and...

Page 75: ...or stands up a buzzer will go on until the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral The diesel...

Page 76: ...positions Pull in the rails when driving close to walls or other obstacles and when transporting the machine Release the locking knob 3 set the the railings in the required position and relock in posi...

Page 77: ...er of the display While preheating of diesel engine is running the symbol grid heater is shown in the center of the display Do not run the starter motor for too long max 30 seconds If the engine will...

Page 78: ...kling If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display If the machine and drums are in off...

Page 79: ...e manual Warning light engine temperature If the lamp comes on the engine is too hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning lamp hydraulic fluid tempe...

Page 80: ...button for the wheel sprinklers to water the tires Machine with gear change in separate spring return switch gear position switch Fig Control panel 1 Gear position switch 2 Forward Reverse lever 2 1...

Page 81: ...er is moving very slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop A buzzer goes on and after 7 seconds the engine switches off an...

Page 82: ...Pivotal steering Optional 1 Fig F R lever 1 Offset steering 2 Figure Display The machine must be in the operating position to activate the pivotal steering Use the two front buttons 1 on the forward...

Page 83: ...the engine is performing burnout If it is not appropriate to allow the machine to perform automatic burnout perhaps because the machine is in an unsuitable location or the prevailing working conditio...

Page 84: ...Engine temperature below 70 C 1Hz Other engine fault Other engine fault 114 Keep engine running is displayed if burnout is in progress or if there is a delay due to low engine temperature or other en...

Page 85: ...or can also be lifted if the machine is in transport position A bypass valve prevents the hydraulic system being overloaded There is a separate sprinkler system which the operator should use to avoid...

Page 86: ...h the switch 2 on the forward reverse lever Note that vibration can only be activated when the working mode 4 is activated and when the Rpm switch 3 for the engine is in high HI or Eco mode ECO After...

Page 87: ...bration On Off switch 2 Forward Reverse lever 3 Parking brake Press the switch 1 to switch off the vibration Move the forward reverse lever 2 to the neutral position to stop the roller Always activate...

Page 88: ...gine stops For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops The Diesel engine will stop and must be restarted After em...

Page 89: ...cab Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks pumps and water lines Fill antifreeze in the engine cooling system and the w...

Page 90: ...Operation 4812159701_D pdf 2021 03 16 78...

Page 91: ...e to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside...

Page 92: ...ler with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Steering cylinder hinges e...

Page 93: ...ocking lug 4 on the articulated link Fit the locking dowel into the holes through the locking arm and locking lug Lock the dowel in position with the locking pin 1 Locking the articulation 1 2 Fig Ste...

Page 94: ...ight refer to the hoisting plate on the roller 1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 3 Lifting the roller with jack The machine s gross weight is specified on the hoist...

Page 95: ...g 4 with the locking dowel 2 The locking lug is located on the front frame of the machine Unlocking the articulation 1 2 Fig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore...

Page 96: ...ber of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional t...

Page 97: ...raked by the towing vehicle A towing bar must be used as the roller has no brakes When towing recovering the roller must be braked by the towing vehicle A towing bar must be used as the roller has no...

Page 98: ...able If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place Never lash over the machine s articulated joint nor ove...

Page 99: ...n the right and left sides 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN S...

Page 100: ...east 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machin...

Page 101: ...perate the F R lever with care 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer...

Page 102: ...ing instructions Summary 4812159701_D pdf 2021 03 16 21 When recovering Refer to the relevant section in the Instruction Manual 21 When recovering Refer to the relevant section in the Instruction Manu...

Page 103: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Page 104: ...Preventive maintenance 4812159701_D pdf 2021 03 16 92...

Page 105: ...lways use high quality lubricants and the amounts recommended Too much grease or oil can cause overheating resulting in rapid wear Always use high quality lubricants and the amounts recommended Too mu...

Page 106: ...ANSMISSION OIL Air temperature 15 C 40 C 5 F 104 F Dynapac Gear oil 300 P N 4812161883 5 liters P N 4812161884 20 liters TRANSMISSION OIL Air temperature 15 C 40 C 5 F 104 F Dynapac Gear oil 300 P N 4...

Page 107: ...lic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot be...

Page 108: ...l level Refer to the engine manual 9 Check the engine coolant level 9 Check the engine coolant level 5 Check the hydraulic reservoir level 5 Check the hydraulic reservoir level 11 Refuel 11 Refuel 13...

Page 109: ...rs of operation Monthly Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 1 2 Change the engine oil and oil filter Refer to...

Page 110: ...Cummins 3 Replace fuel prefilter only for Cummins 3 Replace fuel prefilter only for Cummins 8 Clean the hydraulic fluid cooler water cooler Or when necessary 8 Clean the hydraulic fluid cooler water...

Page 111: ...ne belt drive system Refer to the engine manual 8 Clean the hydraulic fluid cooler water cooler Or when necessary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter...

Page 112: ...r water cooler Or when necessary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter element in the air cleaner Replace when necessary 10 Check the filter element in...

Page 113: ...onoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstick...

Page 114: ...the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unobstructed passage through th...

Page 115: ...2 Fill the central standard tank it holds 750 liters 198 gal Only additive A small amount of environment friendly antifreeze Only additive A small amount of environment friendly antifreeze Hydraulic r...

Page 116: ...k kran filter 4 Water pump 5 Drain cock 6 Extra pump optional 1 4 6 5 To clean the coarse filter 1 open the drain cock 3 on the filter and allow any dirt to run out If necessary close the cock 2 and c...

Page 117: ...check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Sprinkler system Drum Cleaning of sprinkler nozzle 3 2 Figure Nozz...

Page 118: ...lacement to a reserve pump option Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard Sprinkler system Wheels Freeze risk Fig Wheel rack 1 Rear water ta...

Page 119: ...he tire treads from time to time to ensure that no asphalt has stuck to the tires This can happen before the tires have warmed up Inspect the tire treads from time to time to ensure that no asphalt ha...

Page 120: ...maged Release with the arm 1 Loosen the screws 3 to adjust the scraper blade up or down 1 2 Figure Inner scrapers 1 Release arm 2 Lifting handle Asphalt remnants can accumulate on the scraper and affe...

Page 121: ...in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit 1...

Page 122: ...compounds it can be better if the scraper blades 1 are only in light contact with the tires The contact is adjusted with the screw on the back of the scraper bracket 2 Fig Wheel scrapers 1 Scraper bla...

Page 123: ...outer pin and pull the axle straight out The scrapers must be hooked in the release locking hook to avoid risking that they drop down to the ground When refitting after inspection etc the scraper must...

Page 124: ...Maintenance 10h 4812159701_D pdf 2021 03 16 112...

Page 125: ...g the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air ex...

Page 126: ...evel plug 2 Filling plug 1 2 Move the machine until the inspection filling holes are in position for filling 1 Fig Drum gear 2 Refill with new oil Use transmission oil according to the lubricant speci...

Page 127: ...Recommended pressure See Technical Specifications The figure shows the position of the air valve on the outer tires Fig Inner wheels 1 Air valve 1 The figure shows the position of the air valve on the...

Page 128: ...Maintenance 50h 4812159701_D pdf 2021 03 16 116...

Page 129: ...d by first removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds a...

Page 130: ...Water cooler 3 Hydraulic fluid cooler 4 Cooler grill 1 4 2 The water and hydraulic fluid coolers are accessible when the cooler grill 4 is removed Make sure that the air flow through the cooler is un...

Page 131: ...ecting the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first...

Page 132: ...he sight glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized compani...

Page 133: ...y first removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at l...

Page 134: ...partment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed o...

Page 135: ...s Wear protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open...

Page 136: ...t the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner...

Page 137: ...tion hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Drum oil level Inspection filling Fig Drum vibration side 1 Filler plug 2 Level plug 2 1 Posi...

Page 138: ...d that the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease g...

Page 139: ...filter with a little diesel oil and blow through with compressed air until the block is removed or replace the cap with a new one Wear protective goggles when working with compressed air Wear protect...

Page 140: ...he sight glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized compani...

Page 141: ...oving the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 lit...

Page 142: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Page 143: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Page 144: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Page 145: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 146: ...lter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Page 147: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Page 148: ...ission oil according to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Wheel gear Oil change Fig Wheel gear 1 Drain plug...

Page 149: ...5 qts Use transmission oil according to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment scr...

Page 150: ...should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marking 7 in seat frame Fit the chain lock at the bottom If the seat starts to be stiff when adjustin...

Page 151: ...ab 1 Condensor element 2 Drying filter 1 Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blo...

Page 152: ...igerant The refrigerant circuit is only to be worked on by authorized companies The refrigerant circuit is only to be worked on by authorized companies Steering hitch Tightening Fig Steering hitch 1 N...

Page 153: ...removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14...

Page 154: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Page 155: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Page 156: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Page 157: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 158: ...lter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Page 159: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Page 160: ...ission oil according to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Wheel gear Oil change Fig Wheel gear 1 Drain plug...

Page 161: ...5 qts Use transmission oil according to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment scr...

Page 162: ...should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marking 7 in seat frame Fit the chain lock at the bottom If the seat starts to be stiff when adjustin...

Page 163: ...1 Deliver the drained fluid to environmentally correct handling Deliver the drained fluid to environmentally correct handling Fill with fresh hydraulic fluid Refer to the lubricants specification for...

Page 164: ...arts of the pump system The water hoses are connected to the pump with quick couplings 4 to simplify draining and where appropriate replacement to a reserve pump option Newer machines can have sprinkl...

Page 165: ...or play in the steering joint Cab Fresh air filter Replacing Fig Cab front 1 Fresh air filter x1 2 Screw x2 2 2 1 There is one fresh air filter 1 placed on the front of the cab Remove the protective c...

Page 166: ...age from the cooling unit is unobstructed so that condensation does not accumulate inside the unit Air conditioning Optional Drying filter Inspection With the unit in operation check using the sight g...

Page 167: ...ng brake before lubricating Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking...

Page 168: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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