Fantic Motor INTEGRA 140 TRAIL User And Maintenance Handbook Download

Page: 37 / 94

3-9

Ed. 1 - 11/2017

Checks and inspections

4. TIGHTENING TORQUE

The corresponding tightening torque (in Nm) is

stamped into the heads of the bolts and screws.

If no specific information has been provided by

the manufacturer, refer to the following tightening

torque values.

Threaded joint

Thread

Tightening torque (Nm)

Pedals

9 / 16”

Handlebar joint expansion bolt

Handlebar joint angle adjustment screw

Handlebar joint screws

Saddle support tube joint

Saddle joint

Brake

Brake unit screws

Gear lever joint

Brake lever joint

Hand grips fixing screw

Shock absorber rocker screw

M10x1

10 with threadlockers

Swingarm screw

M10x1

Frame rocker screw

10x1,5

Rafter screw

Lower shock absorber screw

Shock absorber rocker screw

Rear wheel pin

Cranks screws

M15

Summary of Contents for INTEGRA 140 TRAIL

Page 1: ...Made in Italy INTEGRA 140 TRAIL INTEGRA 160 ENDURO INTEGRA 180 ENDURO R INTEGRA User and maintenance handbook translated from original language ELECTRIC BICYCLE WITH SERVO ASSISTED PEDALLING EN...

Page 2: ......

Page 3: ...2 2 4 TECHNICAL DATA 2 4 5 REMOVINGTHE PACKAGING 2 7 6 OPTIONAL ACCESSORIES 2 7 7 DESCRIPTION OFTHE BICYCLE 2 7 7 a Brakes 2 7 7 b Gear change unit 2 8 7 c Frame and forks 2 9 7 d Wheel units 2 10 7 e...

Page 4: ...description 6 6 6 PEDALLING ASSISTANCE ACTIVATION AND LEVEL 6 9 6 1 Push help function 6 11 7 USB CONNECTION 6 12 8 TAKING CARE OFTHE BATTERY PACK 6 12 Section 07 Cleaning and Maintenance 1 CLEANING...

Page 5: ...ation an electric bicycle must comply with the following requirements Auxiliary electric motor having a maxi mum continuous rated power of 0 25 kW Propulsive power cut off when the cyclist stops pedal...

Page 6: ...S Parents and legal guardians are responsible for the actions and safety of the children in their care as well as the safe condition of the bicycle and its suitability for the cyclist This bicycle is...

Page 7: ...ok The documentation User and mainte nance manual EC Declaration of Con formity Warranty etc is an integral part of the bicycle and must be pre served for the duration of its working life If the bicyc...

Page 8: ...TRAIL 160 ENDURO 180 ENDURO R Surface Road tarmac paved public No 1 No 1 No 1 non public YES YES YES Path sand gravel earth etc No 1 No 1 No 1 public YES YES YES non public YES YES YES Off road YES YE...

Page 9: ...result in hazardous riding condi tions falls and accidents Users may only carry out the opera tions described in this manual on their own Westronglyrecommendthatyou DO NOT use bicycle racks as this ma...

Page 10: ...con trol an EPAC is capable of mounting and dis mounting from a stationary bicycle safely especially in the case of ergo nomic saddles if he she is unable to touch the ground with his her feet when s...

Page 11: ...y charger sup plied with the bicycle Donotattempttodismantlethebat tery pack or battery charger Keep the bicycle and battery charger out of the reach of children and ani mals Ensure that the battery c...

Page 12: ...Before using your bicycle always check that it functions correctly and safely it is important to bear in mind that the bicycle may have fallen or been knocked over or been tam pered with by strangers...

Page 13: ...t use it to charge lead NiCd NiMh batteries or accumulators Do not attempt to charge the battery pack whenitishot Makesurethatthebatterypack isatroomtemperaturebeforechargingit Thebatterywillheatupsli...

Page 14: ...BICYCLE BEEN DESIGNED FOR The rider must be at least 15 years old be capable of riding a bicycle i e that be aware of the basic principles of cy cling and have the sense of balance necessary to ride a...

Page 15: ...data of the bicycle The warranty period runs from the date of purchase or no later than 6 months after the date the bicycle leaves the factory The warranty does not cover component fail ures resultin...

Page 16: ...evices 7 IDENTIFICATION PLATE Each bicycle is equipped with an identification plate positioned in the rear part of the chassis Please communicate the serial number indicated on the plate whenever you...

Page 17: ...IONS M size 2 STANDARD EQUIPMENT Once you have removed your bicycle from its packaging check that the following compo nents are present to identify the components refer to the fig ures on pages 2 2 an...

Page 18: ...ront disk brake 33 Front suspension fork 34 Electric motor 35 Left hand pedal 36 Speed sensor 37 Rear shock absorber 1 Front tyre 1a Tyre valve 2 Front brake lever 3 Rear brake lever 4 Left hand grip...

Page 19: ...017 17 19 12 7 18 21 27 23 28 1 1 22 24 23 19 22 21 24 31 25 20 35 16 16 31 32 32 33 33 34 29 36 36 14 14 27 28 29 34 35 30 30 1a 1a 37 17 12 7 18 25 20 Description and Technical Data 140TRAIL 160 END...

Page 20: ...SRAM 11 speeds Cranks Aluminium 170mm Sprockets Front 32 TH Rear SRAM 11v 42 11 TH Chain KMC x11e Front brake SRAM Level hydraulic brake 200mm disk Rear brake SRAM Level hydraulic brake 180mm disk Tyr...

Page 21: ...Cranks aluminium 170mm Sprockets Front 32 TH Rear SRAM 11v 42 11 TH Chain KMC x11e Front brake SRAM Level hydraulic brake 200mm Guide Re disk Rear brake SRAM Level hydraulic brake 200mm Guide Re disk...

Page 22: ...x Super Deluxe Coil RCT Gear change unit SRAM EX 8 speeds Cranks 170mm SRAM EX Sprockets Front 32 TH Rear 48 11 8 speeds Chain KMC E Front brake SRAM code R 200 Rear brake SRAM code R 200 Tyres Maxxis...

Page 23: ...CCESSORIES Optional accessories are available from your vendor in particular the components neces sary to adapt your bicycle for use on public roads Contact your vendor if you require any addi tional...

Page 24: ...ailleur gear change system consisting of a crank set with a front chain ring and a cog set with 11 individual sprockets This means that the bicycle has 11 available gear ratios The gear change unit en...

Page 25: ...f a rear shock absorber and an incorporated amortised fork Both the rear shock absorber and the front fork are equipped with an adjustment system a blocking one and an air valve to adjust them dependi...

Page 26: ...ata 7 d Wheel units The wheel units are defined as follows front wheel rear wheel The units consist of hub sprocket set or cog set rear hub only brake disk spokes wheel rim wheel rim cover strip tyre...

Page 27: ...lling system and how to use them see Section 06 7 f Battery pack The battery pack must be installed in the ded icated supported mounted on the frame For reasons of safety the battery pack may be secur...

Page 28: ...02 2 12 Ed 1 11 2017 Description and Technical Data T h i s p a g e i n t e n t i o n a l l y l e f t b l a n k...

Page 29: ...take a few photos of the bicycle in its correct condition Before using your bicycle always check the follow ing parts Spokes Wheel rims inspecting them for signs of wear and tear and checking that th...

Page 30: ...ng mechanism must remain stationary The release lever 1 must be closed There should be no squeaking or creaking 3 b Checking the tyres Check the tyres for signs of external damage foreign bodies and w...

Page 31: ...nd re inflate the tyre 3 d Checking the tyre pressure If the tyre pressure is too low it may displace the position of the tyre and inner tube on the wheel rim so that the valve assumes an oblique posi...

Page 32: ...f cloth etc and remove them if necessary Make sure that the wheel assemblies have not been damaged by foreign bodies If the wheels are fitted with reflectors make sure that they are secured correctly...

Page 33: ...nd and attempt to turn them in both directions Attempt to rotate the handlebars inside the handlebar joint using your hands None of the parts must move There should be no squeaking or creaking If any...

Page 34: ...cked Using your hands pull the brake callipers in every direction It should not be possible to move the brake callipers Ensure that the brake disks are kept clean at all times The presence of oil and...

Page 35: ...at you may find Check the chain for signs of damage Make sure that the chain is completely free from any damage caused by such elements as curved chain plates protruding chain pins etc or any jammed o...

Page 36: ...oth the front and rear lights are fixed securely to your bicycle 3 n Checks various accessories The bicycle may be fitted with other accesso ries e g pannier bags water bottle holder etc Make sure tha...

Page 37: ...16 30 Handlebar joint expansion bolt M8 5 Handlebar joint angle adjustment screw M6 6 Handlebar joint screws M5 M6 M7 5 6 7 Saddle support tube joint Saddle joint M8 M6 10 10 Brake M6 8 Brake unit scr...

Page 38: ...03 3 10 Ed 1 11 2017 Checks and inspections T h i s p a g e i n t e n t i o n a l l y l e f t b l a n k...

Page 39: ...L left in order to distinguish them Some of the operations described in the section may be carried out by the user without outside assistance Only attempt to carry out these procedure if you have the...

Page 40: ...6 mm Allen key loosen the screws 1 Rotate the handlebars so that they are perpendicular to the frame Tighten the two screws 1 respect ing the correct torque values see paragraph 4 Section 03 To regul...

Page 41: ...late the height of the saddle by moving the support tube in the desired direction Do not extract the saddle sup porttubepasttheindicatormark stamped on it and always ensure that it is inserted into th...

Page 42: ...ions Seat tube adjustment Loosen the saddle locking screws using a 6 mm Allen key Adjust the angle of the saddle as desired Do not raise the seat tube above the 0 indication on the tube it self Re tig...

Page 43: ...height The seat height adjustment can be performed while being seated on the seat itself To adjust the seat height press the lever 1 then push the seat downwards or reduce pres sure to make it raise...

Page 44: ...he angle of the saddle as desired Tighten the screws respecting the correct torque values see paragraph 4 Section 03 4 ADJUSTINGTHEBRAKELEVERS If you wish to adjust the position of the brake levers Th...

Page 45: ...es see paragraph 4 Section 03 5 ADJUSTINGTHEGEARCHANGELEVER If you wish to adjust the position of the gear change lever loosen the lever locking screw using a 5 mm Allen key Adjust the angle of the le...

Page 46: ...04 4 8 Ed 1 11 2017 Assembly and Adjustments T h i s p a g e i n t e n t i o n a l l y l e f t b l a n k...

Page 47: ...unexpectedly Do not place your foot on the pedal until you are ready to start riding Operate both brakes and release them only when you wish to start moving To select the riding mode see paragraph 9 S...

Page 48: ...d adults are prevented from coming into contact with the wheel units with their hands or any other part of their bodies while they are in motion When the bicycle is used for long periods and especiall...

Page 49: ...sprocket lever 2 is used to transfer the chain to a small er crown or sprocket Transferring to a bigger sprocket decreases the gear ratio This reduces pedal resistance and the resulting speed but make...

Page 50: ...ar care when operat ing the front brake lever the pres ence of sand gravel etc on the road could cause the front wheel to slip resulting in a fall Disk type brakes require a certain running in period...

Page 51: ...osed to direct sunlight the battery pack may over heat causing the safety device to intervene 5 WHAT TO DO FOLLOWING A FALL In the event of a fall or an accident contact your vendor immediately in ord...

Page 52: ...e the bicycle to the vendor for the necessary checks If you notice flames or smoke coming from the battery pack stop the bicycle immediately Put the fire out using an extinguish er if possible If you...

Page 53: ...porting the bicycle in a car or any other motor vehicle Deflate the tyres completely be fore transporting the bicycle in side a motor vehicle Do not place any other objects on top of this bicycle when...

Page 54: ...g 1 in the oppo site direction 8 FRONT SUSPENSION FORK ADJUSTMENT To adapt the fork return speed Rebound to the road type and to the user s weight it is pos sible to intervene adjusting air pressure i...

Page 55: ...11 2017 Using your bicycle If the fork lowers less deflate air by pressing the pump button Adjust the fork return speed by operating on the ring under the stem PUMP Adjustment screw type A Adjustment...

Page 56: ...rk corresponds to a different locking To unlock the shock absorber turn the ring 1 in the opposite direction pos 10 REAR SHOCK ABSORBER REBOUND ADJUSTMENT To adapt the shock absorber return speed Rebo...

Page 57: ...shock absorber lowers more it is necessary to remove the cap 2 and using an appropriate not supplied pump blow air inside the shock ab sorber max 325 psi If the shock absorber lowers less deflate air...

Page 58: ...n travel such as the pilot weight transfer small im pacts and turns thing which improves control and performance An excessive compression damping makes sus pension too rigid for impacts To reduce comp...

Page 59: ...es increases on smooth surfaces Climbing Decreases as the gradient increases Gear ratio Decreases when using harder ratios e g 11or 13 increases when using easier ratios e g 36th External temperature...

Page 60: ...05 5 14 Ed 1 11 2017 Using your bicycle T h i s p a g e i n t e n t i o n a l l y l e f t b l a n k...

Page 61: ...section When charging the battery it may be re moved or left in its housing on the bicycle Make sure that the connector is correctly con nected to the battery Turn the assisted pedalling system on by...

Page 62: ...ery pack Completely unscrew the battery fixing screw until you remove it Raise the battery pack until you release it from its support and remove it Place the battery pack on a flat and dry surface Do...

Page 63: ...Ds light up it means that the battery is completely discharged If at least one LED lights up the battery is at least partially charged Press the button 1 for 3 seconds to switch the battery pack off M...

Page 64: ...ack is fully charged Each LED corresponds to approx 25 of the full charge Disconnect the battery charger from its power supply and the connector from the battery pack Once the battery pack has been fu...

Page 65: ...11 2017 Using power assisted pedalling Delicately push the battery pack downwards to lay it in its specific support Connect the connector to the battery pack Completely screw the fixing screw to lock...

Page 66: ...n T3 Joystick T4 Decreases the pedalling assistance level T5 Increases the pedalling assistance level Keep this button pressed for more than 3 sec onds to activate the push help function max 6km h unt...

Page 67: ...oth er pages and shows the current position Push power Shows the power in watts generated by the cyclist for the assisted pedalling activation Residual range Shows the residual range with the assisted...

Page 68: ...the joystick T3 the writing RESET is shown Press the joystick T3 again to reset all the val ues distance average and maximum speed to 0 Total distance Shows the total travelled distance with the help...

Page 69: ...t on or off whenev er it is desired by pressing the button T2 6 PEDALLING ASSISTANCE ACTIVATION AND LEVEL The assisted pedalling power level depends on a number of factors The table on the right provi...

Page 70: ...06 6 10 Ed 1 11 2017 Using power assisted pedalling minimum pedalling assistance level medium pedalling assistance level maximum pedalling assistance level...

Page 71: ...on ditions the motor will be powered in progres sively reduced way in order to not exceed the safety temperature 6 1 Push help function This function allows to help the bicycle push in particular situ...

Page 72: ...uces the power according to the power level and temperature When the battery cell temperature exceeds 70 C or falls to value between 0 and 10 C the motor power is reduced by 4 steps of 25 each until i...

Page 73: ...and safely After using your bicycle always check the following parts First carry out general cleaning on your bicycle especially after riding it in dirty and or muddy conditions see paragraph 3 Secti...

Page 74: ...to the vendor or take it to a specialized bicycle workshop for the necessary checks and in spections This is the only way to be certain of identifying and re pairing worn and damaged parts safely Chec...

Page 75: ...to the chain links Using too much lubricant or un suitable products may result in dripping onto the brake disks significantly reducing the bicycle braking efficiency Remove any excess lubricant from t...

Page 76: ...that the bicycle is stable Hold the bicycle still with one hand by grasp ing it lightly by the handlebars or the saddle and using the other hand strike it gently in either direction in the area of th...

Page 77: ...ver so that it moves away from the wheel hub The lever can be rotated by approx 180 around its axis Push the lever towards the hub to hook it to the ring groove Rotate the eccentric lever in order to...

Page 78: ...before replacing the front wheel Take care no to lose the two spacers d 5 c Mounting the front wheel Make sure that the two spacers d are in po sition Remove the transport block f from the brake pisto...

Page 79: ...rk Check that the wheel has been mounted se curely and correctly If the quick release lever has not been closed properly the wheel mayshiftorcomeloose Thismay result in hazardous riding condi tions fa...

Page 80: ...rench unscrew the axle pin from the brake side Slide the axle pin out of the frame Disengage the chain from the sprocket and re move the wheel Insert the transport block f supplied be tween the brake...

Page 81: ...rame forks posi tioning the chain on the smallest sprocket and making sure that the brake disk is positioned between the brake pistons Insert the axle pin from the brake side and push it until it prot...

Page 82: ...tube having the same type of valve and dimensions as the one to be re placed A new tyre if necessary A compatible bicycle pump If repairs are not carried out cor rectly it may result in danger ous rid...

Page 83: ...ct your vendor Check whether there are multiple puncture holes located close to each other If so it may indicate a snake bite which is caused by riding over sharp objects when the tyre pressure is too...

Page 84: ...valve is located Push the opposing sides of the tyre onto the rim simultaneously working your way right around the perimeter and starting from the valve The further away from the valve you get the gre...

Page 85: ...into its cou pling Make sure that it is posi tioned correctly Battery pack discharged Recharge the battery pack using the dedicated battery charger Electrical contacts on battery pack and or connecto...

Page 86: ...nt Recharge the battery pack using the dedi cated battery charger 11 Battery charge level too high Turn the system off completely and turn it back on using the button T4 on the Control Panel If the pr...

Page 87: ...rcuit in motor Turn the system off completely and turn it back on using the button T4 on the Control Panel If the problem persists please contact the dealer or the retailer 44 Motor over heated Reduce...

Page 88: ...If the problem persists please contact the dealer or the retailer 80 Motor parameters not correct Turn the system off completely and turn it back on using the button T4 on the Control Panel If the pro...

Page 89: ...s stamp and signature 2 ND INSPECTION This inspection must be carried out after a maximum of 2 000 km or one year Date All maintenance operations have been completed see maintenance schedule included...

Page 90: ...PECTION This inspection must be carried out after a maximum of 8 000 km or 4 years Date All maintenance operations have been completed see maintenance schedule included in the manual Replacements or r...

Page 91: ...and joints aligned on folding bicycles Pedals Saddle and saddle support tube height and angle regulated according the physical characteristics of the customer checked screws and tightening torques sa...

Page 92: ...ares that he she has received the bicycle and the associated documentation in perfect condition and that the vendor has provided him her with all the necessary information and explanations regarding t...

Page 93: ......

Page 94: ...Fantic Motor s r l Via Enzo Tarantelli 7 31030 Dosson di Casier TV Italy Tel 39 0422 634192 Fax 39 0422 630491 info fanticmotor it commerciale bike fanticmotor it Ed 1 11 2017 Code B FEN97 MB09000335...

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